Ash-based lightweight aggregate forming and pressing apparatus
Patent Information
- Application Number
- CN202521565461.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-25
AI Technical Summary
[0005]本实用新型的目的在于提供灰渣基轻质骨料成型压制设备,以解决上述提出的现在对轻质骨料进行压制成型时,会产生大量的粉尘,但现在不便于对这些粉尘进行回收利用,从而容易造成浪费问题
[0016] In this invention, a hydraulic cylinder is mounted on a mounting plate, with one end of the cylinder inserted into the mounting plate and connected to a pressure plate. An upper mold is mounted on the lower surface of the pressure plate. The hydraulic cylinder pushes the pressure plate, causing the upper mold to press into the ash-based lightweight aggregate forming frame, thus achieving the purpose of pressing and shaping the lightweight aggregate. A first electric slide is mounted on a fixed plate and connected to a fixed seat. A conveyor belt is installed on the inner wall of the fixed seat. The sliding of the first electric slide moves the conveyor belt forward within the fixed seat, allowing material to be added into the ash-based lightweight aggregate forming frame. A rotating rod is rotatably mounted on the inner wall of the fixed frame, and a hollow plate is mounted on the rotating rod, connected to an air inlet pipe. The connection involves a rotating rod connected at one end to a motor on the side wall of the fixed frame, and an air inlet pipe connected to an exhaust fan via a flexible hose. This allows the motor to rotate, which in turn drives the air inlet pipe on the hollow plate to rotate. When material is added to the ash-based lightweight aggregate forming frame, the motor causes the air inlet pipe to swing up and down, adjusting its angle and increasing the area for dust absorption. The exhaust fan has flexible hoses at both ends, one end positioned directly above the conveyor belt and the other connected to the hollow plate. This allows the exhaust fan to transport the dust collected by the air inlet pipe to the conveyor belt, where it is then transported to the ash-based lightweight aggregate forming frame, achieving recycling and preventing waste.
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Figure CN224643909U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pressing equipment technology, and in particular relates to a pressing equipment for ash-based lightweight aggregate molding. Background Technology
[0002] Lightweight aggregate is made from lightweight coarse aggregate, lightweight fine aggregate or ordinary fine aggregate, cement, water, admixtures and additives, and can be used as concrete. Its apparent density is not greater than 1950 kg / m3. It is usually named after the type of lightweight aggregate used.
[0003] Chinese Patent CN211762411U discloses a molding device for preparing composite permeable bricks, including a base plate, a first hopper, and a second hopper. Support plates are fixedly installed on both the left and right sides of the top of the base plate. This molding device for preparing composite permeable bricks solves the problem that permeable bricks consist of a permeable surface layer and a permeable base layer. Both the permeable surface layer and the permeable base layer contain aggregates and binders covering the aggregates. The binders are highly viscous, and during the molding process, after the upper die press head passes over the permeable base layer, some binder tends to adhere to the surface of the upper die press head along with the aggregates, making the surface of the upper die press head uneven. When pressure is continued on the material constituting the permeable surface layer, the material adhering to the surface of the upper die press head forms many pits on the surface of the permeable surface layer, resulting in an uneven surface of the molded permeable brick, which seriously affects the quality of the permeable brick.
[0004] The problem with the above technology is that a large amount of dust is generated when lightweight aggregates are pressed and molded, but it is not convenient to recycle and reuse this dust, which easily leads to waste. Therefore, we propose a lightweight aggregate molding and pressing equipment based on ash and slag. Utility Model Content
[0005] The purpose of this invention is to provide a molding and pressing equipment for ash-based lightweight aggregates, in order to solve the problem mentioned above, that a large amount of dust is generated when pressing lightweight aggregates, but it is not convenient to recycle and reuse this dust, which easily leads to waste.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] This utility model is implemented as follows: a lightweight aggregate molding and pressing device based on ash and slag includes a base, a column fixedly installed on the upper surface of the base, an installation plate fixedly installed at one end of the column, a hydraulic cylinder fixedly installed on the installation plate, one end of the hydraulic cylinder being inserted into the installation plate, a pressure plate fixedly installed at one end of the hydraulic cylinder, a sliding groove formed on the pressure plate, the column being slidably installed in the sliding groove, an upper mold movably installed on the lower surface of the pressure plate, a base plate fixedly installed on the base, a lightweight aggregate molding and shaping frame movably installed on the base plate, a fixing plate fixedly installed on the side wall of the base, a fixing seat slidably installed on the fixing plate, a conveyor belt fixedly installed on the inner wall of the fixing seat, a baffle fixedly installed on the conveyor belt, a fixing frame fixedly installed on the side wall of the baffle, a hollow plate rotatably installed on the fixing frame, and an air inlet pipe fixedly installed on the hollow plate.
[0008] In the above-mentioned ash-based lightweight aggregate molding and pressing equipment, a rotating rod is rotatably installed on the inner wall of the fixed frame, and the side wall of the hollow plate is fixedly installed on the rotating rod.
[0009] In the above-mentioned ash-based lightweight aggregate molding and pressing equipment, a motor is fixedly installed on the side wall of the fixed frame, and the output shaft of the motor is fixedly installed on one end of the rotating rod.
[0010] The above-mentioned ash-based lightweight aggregate molding and pressing equipment includes: an exhaust fan fixedly installed on the side wall of the baffle, and flexible hoses fixedly installed at both ends of the exhaust fan; one set of flexible hoses is positioned directly above the conveyor belt, and one end of the other set of flexible hoses is connected to a hollow plate and connected to an air inlet pipe through the hollow plate.
[0011] The above-mentioned ash-based lightweight aggregate molding and pressing equipment includes: a first electric slide table fixedly installed on the fixed plate, and the lower surface of the fixed seat fixedly installed on the working slide table of the first electric slide table.
[0012] The above-mentioned ash-based lightweight aggregate molding and pressing equipment includes: a second electric slide table fixedly installed on the base, a connecting plate fixedly installed on the second electric slide table, and the side wall of the ash-based lightweight aggregate molding and shaping frame fixedly installed on one end of the connecting plate.
[0013] In the above-mentioned ash-based lightweight aggregate molding and pressing equipment, an extension plate is fixedly installed on the base, an electric push rod is fixedly installed on the side wall of the extension plate, and a push plate is fixedly installed at one end of the electric push rod.
[0014] In the above-mentioned ash-based lightweight aggregate molding and pressing equipment, a sliding seat is fixedly installed on the lower surface of the pressing plate, a sliding rod is slidably installed inside the sliding seat, and the upper surface of the upper mold is fixedly installed on the sliding rod.
[0015] This utility model has the following beneficial effects:
[0016] In this invention, a hydraulic cylinder is mounted on a mounting plate, with one end of the cylinder inserted into the mounting plate and connected to a pressure plate. An upper mold is mounted on the lower surface of the pressure plate. The hydraulic cylinder pushes the pressure plate, causing the upper mold to press into the ash-based lightweight aggregate forming frame, thus achieving the purpose of pressing and shaping the lightweight aggregate. A first electric slide is mounted on a fixed plate and connected to a fixed seat. A conveyor belt is installed on the inner wall of the fixed seat. The sliding of the first electric slide moves the conveyor belt forward within the fixed seat, allowing material to be added into the ash-based lightweight aggregate forming frame. A rotating rod is rotatably mounted on the inner wall of the fixed frame, and a hollow plate is mounted on the rotating rod, connected to an air inlet pipe. The connection involves a rotating rod connected at one end to a motor on the side wall of the fixed frame, and an air inlet pipe connected to an exhaust fan via a flexible hose. This allows the motor to rotate, which in turn drives the air inlet pipe on the hollow plate to rotate. When material is added to the ash-based lightweight aggregate forming frame, the motor causes the air inlet pipe to swing up and down, adjusting its angle and increasing the area for dust absorption. The exhaust fan has flexible hoses at both ends, one end positioned directly above the conveyor belt and the other connected to the hollow plate. This allows the exhaust fan to transport the dust collected by the air inlet pipe to the conveyor belt, where it is then transported to the ash-based lightweight aggregate forming frame, achieving recycling and preventing waste. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure provided in an embodiment of the present utility model;
[0018] Figure 2 This is a schematic diagram of the fixing frame structure provided in an embodiment of the present utility model;
[0019] Figure 3 This is a schematic diagram of the exhaust fan structure provided in an embodiment of the present utility model;
[0020] Figure 4 This is a schematic diagram of the ash-based lightweight aggregate molding and shaping frame structure provided in this embodiment of the utility model.
[0021] In the diagram: 1. Base; 2. Column; 3. Mounting plate; 4. Hydraulic cylinder; 5. Pressure plate; 6. Upper mold; 7. Sliding seat; 8. Sliding rod; 9. Base plate; 10. Ash-based lightweight aggregate forming frame; 11. Extension plate; 12. Electric push rod; 13. Push plate; 14. Fixing plate; 15. First electric slide table; 16. Fixing seat; 17. Conveyor belt; 18. Baffle; 19. Fixing frame; 20. Rotating rod; 21. Hollow plate; 22. Air inlet pipe; 23. Motor; 24. Exhaust fan; 25. Second electric slide table; 26. Connecting plate; 27. Hose. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-4 In this embodiment of the utility model, the ash-based lightweight aggregate molding and pressing equipment includes a base 1, a column 2 fixedly installed on the upper surface of the base 1, an mounting plate 3 fixedly installed at one end of the column 2, a hydraulic cylinder 4 fixedly installed on the mounting plate 3, one end of the hydraulic cylinder 4 being inserted into the mounting plate 3, a pressure plate 5 fixedly installed at one end of the hydraulic cylinder 4, a sliding groove being opened on the pressure plate 5, the column 2 being slidably installed in the sliding groove, an upper mold 6 being movably installed on the lower surface of the pressure plate 5, a base plate 9 fixedly installed on the base 1, an ash-based lightweight aggregate molding and shaping frame 10 being movably installed on the base plate 9, a fixing plate 14 fixedly installed on the side wall of the base 1, a fixing seat 16 slidably installed on the fixing plate 14, a conveyor belt 17 fixedly installed on the inner wall of the fixing seat 16, a baffle 18 fixedly installed on the conveyor belt 17, and a baffle 18 fixedly installed on the side wall of the baffle 18. A fixed frame 19 is fixedly installed, a hollow plate 21 is rotatably mounted on the fixed frame 19, an air inlet pipe 22 is fixedly mounted on the hollow plate 21, a rotating rod 20 is rotatably mounted on the inner wall of the fixed frame 19, the side wall of the hollow plate 21 is fixedly mounted on the rotating rod 20, a motor 23 is fixedly mounted on the side wall of the fixed frame 19, the output shaft of the motor 23 is fixedly mounted on one end of the rotating rod 20, an exhaust fan 24 is fixedly mounted on the side wall of the baffle 18, and flexible hoses 27 are fixedly mounted on both ends of the exhaust fan 24. One set of flexible hoses 27 is located directly above the conveyor belt 17, and one end of the other set of flexible hoses 27 is connected to the hollow plate 21 and communicates with the air inlet pipe 22 through the hollow plate 21. A first electric slide 15 is fixedly mounted on the fixed plate 14, and the lower surface of the fixed seat 16 is fixedly mounted on the working slide of the first electric slide 15.
[0024] Hydraulic cylinder 4 is mounted on mounting plate 3, with one end of hydraulic cylinder 4 inserted into mounting plate 3 and connected to pressure plate 5. Upper mold 6 is mounted on the lower surface of pressure plate 5. The hydraulic cylinder 4 pushes pressure plate 5, causing upper mold 6 to be pressed into ash-based lightweight aggregate forming frame 10, thereby achieving the purpose of pressing and forming lightweight aggregate. A first electric slide 15 is mounted on fixed plate 14 and connected to fixed seat 16. A conveyor belt 17 is installed on the inner wall of fixed seat 16. The sliding of the first electric slide 15 causes the conveyor belt 17 inside fixed seat 16 to move forward, thus feeding ash-based lightweight aggregate into forming frame 10. A rotating rod 20 is rotatably mounted on the inner wall of fixed frame 19. A hollow plate 21 is mounted on rotating rod 20 and connected to air inlet pipe 22. One end of the 0 is connected to the motor 23 on the side wall of the fixed frame 19, and the air inlet pipe 22 is connected to the exhaust fan 24 through the hose 27, so that the motor 23 rotates, and drives the air inlet pipe 22 on the hollow plate 21 to rotate through the rotating rod 20. Thus, when the ash-based lightweight aggregate forming frame 10 is filled, the motor 23 drives the air inlet pipe 22 to swing up and down, so that the angle of the air inlet pipe 22 can be adjusted to increase the area of the air inlet pipe 22 to absorb dust. The hoses 27 at both ends of the exhaust fan 24 are set at one end directly above the conveyor belt 17 and the other end is connected to the hollow plate 21, so that the exhaust fan 24 can transport the dust absorbed by the air inlet pipe 22 to the conveyor belt 17 through the hose 27, and then transport it to the ash-based lightweight aggregate forming frame 10 through the conveyor belt 17, thereby achieving the purpose of recycling and avoiding waste.
[0025] Please see Figure 4 A second electric slide table 25 is fixedly installed on the base 1, and a connecting plate 26 is fixedly installed on the second electric slide table 25. The side wall of the ash-based lightweight aggregate forming frame 10 is fixedly installed on one end of the connecting plate 26. An extension plate 11 is fixedly installed on the base 1. An electric push rod 12 is fixedly installed on the side wall of the extension plate 11. A push plate 13 is fixedly installed on one end of the electric push rod 12. A sliding seat 7 is fixedly installed on the lower surface of the pressure plate 5. A sliding rod 8 is slidably installed inside the sliding seat 7. The upper surface of the upper mold 6 is fixedly installed on the sliding rod 8.
[0026] The second electric slide 25 is installed on the base 1 and connected to the ash-based lightweight aggregate forming frame 10 via the connecting plate 26. After pressing, the sliding of the second electric slide 25 causes the ash-based lightweight aggregate forming frame 10 at one end of the connecting plate 26 to move upward. Then, it is pushed by the electric push rod 12 to achieve the effect of automatic removal.
[0027] The working principle of this utility model:
[0028] In use, a hydraulic cylinder 4 is mounted on the mounting plate 3, with one end of the hydraulic cylinder 4 inserted into the mounting plate 3 and connected to the pressure plate 5. An upper mold 6 is mounted on the lower surface of the pressure plate 5. The hydraulic cylinder 4 pushes the pressure plate 5, causing the upper mold 6 to be pressed into the ash-based lightweight aggregate forming frame 10, thereby achieving the purpose of pressing and shaping the ash-based lightweight aggregate. A first electric slide 15 is mounted on the fixed plate 14 and connected to the fixed seat 16. A conveyor belt 17 is installed on the inner wall of the fixed seat 16. The sliding of the first electric slide 15 causes the conveyor belt 17 inside the fixed seat 16 to move forward, thus feeding material into the ash-based lightweight aggregate forming frame 10. A rotating rod 20 is rotatably mounted on the inner wall of the fixed frame 19. A hollow plate 21 is mounted on the rotating rod 20 and connected to the air inlet pipe 22. One end of the moving rod 20 is connected to the motor 23 on the side wall of the fixed frame 19, and the air inlet pipe 22 is connected to the exhaust fan 24 through the hose 27. This causes the motor 23 to rotate, which in turn drives the air inlet pipe 22 on the hollow plate 21 to rotate through the rotating rod 20. When material is added to the ash-based lightweight aggregate forming frame 10, the motor 23 drives the air inlet pipe 22 to swing up and down, thereby adjusting the angle of the air inlet pipe 22 and increasing the area of the air inlet pipe 22 for dust absorption. One end of the hose 27 at both ends of the exhaust fan 24 is set directly above the conveyor belt 17 and the other end is connected to the hollow plate 21. This allows the exhaust fan 24 to transport the dust sucked by the air inlet pipe 22 to the conveyor belt 17 through the hose 27, and then transport it to the ash-based lightweight aggregate forming frame 10 through the conveyor belt 17, thereby achieving the purpose of recycling and avoiding waste.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A lightweight aggregate molding and pressing device based on ash and slag, comprising a base (1), characterized in that: A column (2) is fixedly installed on the upper surface of the base (1). A mounting plate (3) is fixedly installed on one end of the column (2). A hydraulic cylinder (4) is fixedly installed on the mounting plate (3). One end of the hydraulic cylinder (4) is inserted into the mounting plate (3). A pressure plate (5) is fixedly installed on one end of the hydraulic cylinder (4). A sliding groove is provided on the pressure plate (5). The column (2) is slidably installed in the sliding groove. An upper mold (6) is movably installed on the lower surface of the pressure plate (5). A base plate (9) is fixedly installed on the base (1). (9) A lightweight aggregate forming frame (10) based on ash is movably installed on the base (1). A fixing plate (14) is fixedly installed on the side wall of the base (1). A fixing seat (16) is slidably installed on the fixing plate (14). A conveyor belt (17) is fixedly installed on the inner wall of the fixing seat (16). A baffle (18) is fixedly installed on the conveyor belt (17). A fixing frame (19) is fixedly installed on the side wall of the baffle (18). A hollow plate (21) is rotatably installed on the fixing frame (19). An air inlet pipe (22) is fixedly installed on the hollow plate (21).
2. The ash-based lightweight aggregate molding and pressing equipment according to claim 1, characterized in that: The inner wall of the fixed frame (19) is rotatably mounted with a rotating rod (20), and the side wall of the hollow plate (21) is fixedly mounted on the rotating rod (20).
3. The ash-based lightweight aggregate molding and pressing equipment according to claim 2, characterized in that: A motor (23) is fixedly installed on the side wall of the fixed frame (19), and the output shaft of the motor (23) is fixedly installed on one end of the rotating rod (20).
4. The ash-based lightweight aggregate molding and pressing equipment according to claim 1, characterized in that: A blower (24) is fixedly installed on the side wall of the baffle (18). Both ends of the blower (24) are fixedly installed with hoses (27). One set of hoses (27) is set directly above the conveyor belt (17), and one end of the other set of hoses (27) is connected to the hollow plate (21) and connected to the air inlet pipe (22) through the hollow plate (21).
5. The ash-based lightweight aggregate molding and pressing equipment according to claim 1, characterized in that: The first electric slide (15) is fixedly installed on the fixed plate (14), and the lower surface of the fixed seat (16) is fixedly installed on the working slide of the first electric slide (15).
6. The ash-based lightweight aggregate molding and pressing equipment according to claim 1, characterized in that: A second electric slide (25) is fixedly installed on the base (1), and a connecting plate (26) is fixedly installed on the second electric slide (25). The side wall of the ash-based lightweight aggregate forming frame (10) is fixedly installed on one end of the connecting plate (26).
7. The ash-based lightweight aggregate molding and pressing equipment according to claim 6, characterized in that: An extension plate (11) is fixedly installed on the base (1), and an electric push rod (12) is fixedly installed on the side wall of the extension plate (11). A push plate (13) is fixedly installed at one end of the electric push rod (12).
8. The ash-based lightweight aggregate molding and pressing equipment according to claim 1, characterized in that: A sliding seat (7) is fixedly installed on the lower surface of the pressure plate (5), and a sliding rod (8) is slidably installed inside the sliding seat (7). The upper surface of the upper mold (6) is fixedly installed on the sliding rod (8).
Citation Information
Patent Citations
Forming equipment for preparing composite water permeable brick
CN211762411U