Manganese ore conveying belt anti-deviation structure
Patent Information
- Application Number
- CN202520710144.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-04-15
AI Technical Summary
[0003]然而,由于锰矿颗粒大小不均、形状不规则,且在输送过程中可能会出现装载不均匀、输送带两侧受力不平衡等问题,导致输送带极易发生跑偏现象,输送带跑偏不仅会影响锰矿的正常输送,降低生产效率,还可能造成输送带磨损加剧、物料洒落,甚至引发设备故障,增加维修成本和安全隐患
本实用新型中,平行轮、斜行轮和侧行轮分别从不同方向对传送带进行限位和调整,防止传送带在运行过程中发生偏移,提高了输送带的运行稳定性和可靠性,适用于锰矿等重载物料的输送场景,平行轮、斜行轮和侧行轮均与传送带配合使用,可以实时调整工作状态,能够快速、有效地对跑偏的传送带进行纠正,使传送带始终保持在正常运行轨道上,大大提高了锰矿输送的稳定性,减少了因跑偏导致的输送中断次数,较传统装置极大的提高了作业质量与使用效率。
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Figure CN224645817U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conveyor belt auxiliary technology, and in particular to a structure for preventing deviation of manganese ore conveyor belts. Background Technology
[0002] Conveyor belts are widely used as important material conveying equipment in the mining, transportation and processing of manganese ore.
[0003] However, due to the uneven size and irregular shape of manganese ore particles, and potential issues such as uneven loading and unbalanced forces on both sides of the conveyor belt during transportation, the conveyor belt is highly prone to deviation. Conveyor belt deviation not only affects the normal transport of manganese ore and reduces production efficiency, but can also lead to accelerated belt wear, material spillage, and even equipment failure, increasing maintenance costs and safety hazards. Currently, existing anti-deviation devices are not ideal for dealing with the complex conditions of manganese ore transportation and cannot effectively solve the problem of conveyor belt deviation.
[0004] To address the above issues, we have developed a structure to prevent manganese ore conveyor belts from deviating from their designated path. Utility Model Content
[0005] This utility model discloses a structure for preventing deviation of manganese ore conveyor belts, aiming to solve the technical problems in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A manganese ore conveyor belt anti-deviation structure includes a support frame. Two bearing feet are screwed to both sides of the top of the support frame. A drive roller is disposed between the interior of two of the bearing feet, and a driven roller is disposed between the interior of the other two bearing feet. A conveyor belt is connected externally to the drive roller and the driven roller. A U-shaped frame is fixedly connected at equal intervals to the top of the support frame and inside the conveyor belt. Parallel wheels are rotatably connected inside the U-shaped frame. Inclined wheels are rotatably connected to both sides of the parallel wheels inside the U-shaped frame. Side wheels are rotatably connected to both sides of the inner wall of the U-shaped frame. The parallel wheels, inclined wheels, and side wheels are all used in conjunction with the conveyor belt.
[0007] By setting up a combination of support frame, bearing feet, drive roller, driven roller, conveyor belt, U-shaped frame, parallel wheel, inclined wheel and side wheel, the function of preventing the manganese ore conveyor belt from running off-track is realized. The parallel wheel, inclined wheel and side wheel limit and adjust the conveyor belt from different directions to prevent the conveyor belt from deviating during operation, improve the operation stability and reliability of the conveyor belt, and are suitable for conveying heavy materials such as manganese ore.
[0008] In a preferred embodiment, a first gear is fixedly connected to one end of the central shaft of the drive roller, a motor is fixedly connected to one side of the top of the support frame, and a second gear is fixedly connected to the outside of the motor output shaft, the second gear meshing with the first gear.
[0009] By setting a first gear, a motor, and a second gear to drive the rotation of the drive roller, the conveyor belt will run. The motor transmits power through the meshing of the second gear and the first gear to ensure the stable rotation of the drive roller.
[0010] In a preferred embodiment, fixed plates are fixedly connected to both sides of the bottom of the support frame, and a cleaning roller brush is rotatably connected between the two fixed plates, with the outer side of the cleaning roller brush in contact with the bottom of the conveyor belt.
[0011] By installing fixed plates and cleaning roller brushes to clean the bottom of the conveyor belt, adhering materials and impurities are removed, preventing material accumulation from affecting the operation of the conveyor belt.
[0012] In a preferred embodiment, one end of the motor output shaft and one end of the cleaning roller brush central shaft are both fixedly connected to a synchronous pulley, and a synchronous belt is connected between the two synchronous pulleys.
[0013] By setting up a timing pulley and timing belt to transmit the power of the motor to the cleaning roller brush, the cleaning roller brush can run synchronously with the drive roller.
[0014] In a preferred embodiment, the bottom of the support frame is fixedly connected to support legs, and reinforcing ribs are fixedly connected between adjacent support legs.
[0015] By incorporating support legs and reinforcing ribs, the stability and load-bearing capacity of the support frame are enhanced, preventing the device from tilting or vibrating during operation.
[0016] The anti-deviation structure for a manganese ore conveyor belt provided by this utility model has the following advantages: In this invention, parallel wheels, inclined wheels, and side wheels limit and adjust the conveyor belt from different directions, preventing the conveyor belt from deviating during operation. This improves the operational stability and reliability of the conveyor belt and is suitable for conveying heavy materials such as manganese ore. The parallel wheels, inclined wheels, and side wheels are all used in conjunction with the conveyor belt, allowing for real-time adjustment of the working state. They can quickly and effectively correct any deviations in the conveyor belt, ensuring that it always stays on the normal operating track. This greatly improves the stability of manganese ore conveying, reduces the number of conveying interruptions caused by deviation, and significantly improves operational quality and efficiency compared to traditional devices. Attached Figure Description
[0017] Figure 1This is a first-view perspective three-dimensional schematic diagram of a manganese ore conveyor belt anti-deviation structure proposed in this utility model.
[0018] Figure 2 This is a second-view perspective three-dimensional schematic diagram of a manganese ore conveyor belt anti-deviation structure proposed in this utility model.
[0019] Figure 3 This is a schematic diagram of a U-shaped frame structure for preventing deviation of a manganese ore conveyor belt, as proposed in this utility model.
[0020] Figure 4 This is a schematic diagram of a conveyor belt structure for preventing deviation of a manganese ore conveyor belt, as proposed in this utility model.
[0021] Figure 5 This is a schematic diagram of a cleaning roller brush structure for preventing deviation of a manganese ore conveyor belt, as proposed in this utility model.
[0022] In the attached diagram: 1. Support frame; 2. Bearing support leg; 3. Drive roller; 4. Driven roller; 5. Conveyor belt; 6. U-shaped frame; 7. Parallel wheel; 8. Inclined wheel; 9. Side wheel; 10. First gear; 11. Motor; 12. Second gear; 13. Fixing plate; 14. Cleaning roller brush; 15. Synchronous pulley; 16. Synchronous belt; 17. Support leg; 18. Reinforcing rib. Detailed Implementation
[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0024] The anti-deviation structure for manganese ore conveyor belt disclosed in this utility model is mainly used in conveyor belt auxiliary scenarios.
[0025] Reference Figures 1-5A manganese ore conveyor belt anti-deviation structure includes a support frame 1. Two bearing feet 2 are screwed to both sides of the top of the support frame 1. A drive roller 3 is arranged between the interior of the two bearing feet 2, and a driven roller 4 is arranged between the interior of the other two bearing feet 2. A conveyor belt 5 is connected to the outside of the drive roller 3 and the driven roller 4. A U-shaped frame 6 is fixedly connected at equal intervals to the top of the support frame 1 and inside the conveyor belt 5. Parallel wheels 7 are rotatably connected inside the U-shaped frame 6. Inclined wheels 8 are rotatably connected inside the U-shaped frame 6 and on both sides of the parallel wheels 7. Side wheels 9 are rotatably connected to both sides of the inner wall of the U-shaped frame 6. The parallel wheels 7, inclined wheels 8 and side wheels 9 are all used in conjunction with the conveyor belt 5.
[0026] In this embodiment, the combination of support frame 1, bearing support 2, driving roller 3, driven roller 4, conveyor belt 5, U-shaped frame 6, parallel wheel 7, inclined wheel 8, and side wheel 9 achieves the function of preventing the manganese ore conveyor belt from deviating. The parallel wheel 7, inclined wheel 8, and side wheel 9 limit and adjust the conveyor belt 5 from different directions to prevent the conveyor belt 5 from deviating during operation, thereby improving the operational stability and reliability of the conveyor belt. It is suitable for conveying heavy-duty materials such as manganese ore.
[0027] In a preferred embodiment, a first gear 10 is fixedly connected to one end of the central shaft of the drive roller 3, a motor 11 is fixedly connected to one side of the top of the support frame 1, and a second gear 12 is fixedly connected to the outside of the output shaft of the motor 11, and the second gear 12 meshes with the first gear 10.
[0028] In this embodiment, the first gear 10, the motor 11, and the second gear 12 are used to drive the drive roller 3 to rotate, thereby driving the conveyor belt 5 to run. The motor 11 transmits power through the meshing of the second gear 12 and the first gear 10 to ensure the stable rotation of the drive roller 3.
[0029] In a preferred embodiment, a fixing plate 13 is fixedly connected to both sides of the bottom of the support frame 1, and a cleaning roller brush 14 is rotatably connected between the two fixing plates 13. The outside of the cleaning roller brush 14 is in contact with the bottom of the conveyor belt 5.
[0030] In this embodiment, the fixing plate 13 and the cleaning roller brush 14 are used to clean the bottom of the conveyor belt 5, remove adhering materials and impurities, and prevent material accumulation from affecting the operation of the conveyor belt.
[0031] In a preferred embodiment, one end of the output shaft of the motor 11 and one end of the central shaft of the cleaning roller brush 14 are both fixedly connected to a synchronous pulley 15, and a synchronous belt 16 is connected between the two synchronous pulleys 15.
[0032] In this embodiment, the synchronous pulley 15 and the synchronous belt 16 are used to transmit the power of the motor 11 to the cleaning roller brush 14, so that the cleaning roller brush 14 runs synchronously with the drive roller 3.
[0033] In a preferred embodiment, support legs 17 are fixedly connected to the bottom of the support frame 1, and reinforcing ribs 18 are fixedly connected between adjacent support legs 17.
[0034] In this embodiment, the support leg 17 and the reinforcing rib 18 are used to enhance the stability and load-bearing capacity of the support frame 1, and to prevent the device from tilting or vibrating during operation.
[0035] Working Principle: During operation, the motor 11 is electrically connected to an external control device to start the machine, driving the second gear 12 to rotate, which in turn drives the first gear 10 and the drive roller 3 to rotate, thus realizing the transmission of the conveyor belt 5. The conveyor belt 5, driven by the drive roller 3 and the driven roller 4, transports manganese ore from one end to the other. The parallel wheel 7, the inclined wheel 8, and the side wheel 9, in cooperation with the conveyor belt 5, prevent the conveyor belt 5 from running off-track and ensure its stable operation. Through the transmission of the synchronous wheel 15 and the synchronous belt 16, the motor 11 and the cleaning roller brush 14 are synchronized. The cleaning roller brush 14 cleans the conveyor belt 5 to ensure its surface is clean. The working state can be adjusted in real time, and the conveyor belt 5 can be quickly and effectively corrected if it runs off-track, so that the conveyor belt 5 always stays on the normal operating track. This greatly improves the stability of manganese ore transportation, reduces the number of transportation interruptions caused by running off-track, and greatly improves the operation quality and efficiency compared with traditional devices.
[0036] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A manganese ore conveyor belt anti-deviation structure comprising a support frame (1), characterized in that, The top of the support frame (1) is connected to two bearing feet (2) by screws on both sides. A drive roller (3) is set between the two bearing feet (2) and a driven roller (4) is set between the two bearing feet (2). A conveyor belt (5) is connected between the outside of the drive roller (3) and the driven roller (4). A U-shaped frame (6) is fixedly connected at equal intervals on the top of the support frame (1) and inside the conveyor belt (5). Parallel wheels (7) are rotatably connected inside the U-shaped frame (6). Inclined wheels (8) are rotatably connected inside the U-shaped frame (6) and on both sides of the parallel wheels (7). Side wheels (9) are rotatably connected on both sides of the inner wall of the U-shaped frame (6). The parallel wheels (7), inclined wheels (8) and side wheels (9) are all used in conjunction with the conveyor belt (5). A cleaning roller brush (14) is provided at the bottom of the support frame (1). The conveyor belt (5) and the cleaning roller brush (14) are linked together.
2. The manganese ore conveyor belt anti-deviation structure according to claim 1, characterized in that, One end of the central shaft of the active roller (3) is fixedly connected to a first gear (10), and a motor (11) is fixedly connected to one side of the top of the support frame (1). A second gear (12) is fixedly connected to the outside of the output shaft of the motor (11), and the second gear (12) meshes with the first gear (10).
3. The manganese ore conveyor belt anti-deviation structure according to claim 2, characterized in that, The support frame (1) has fixed plates (13) on both sides of its bottom. A cleaning roller brush (14) is rotatably connected between the two fixed plates (13). The outside of the cleaning roller brush (14) is in contact with the bottom of the conveyor belt (5).
4. The anti-deviation structure of a manganese ore conveyor belt according to claim 3, characterized by, One end of the output shaft of the motor (11) and one end of the central shaft of the cleaning roller brush (14) are fixedly connected to a synchronous pulley (15), and a synchronous belt (16) is connected between the two synchronous pulleys (15).
5. The anti-deviation structure of a manganese ore conveyor belt according to claim 1, characterized by, Support legs (17) are fixedly connected between the bottom of the support frame (1), and reinforcing ribs (18) are fixedly connected between two adjacent support legs (17).