Silicon controlled rectifier forming and unloading structure

CN224646037UActive Publication Date: 2026-08-18东莞捷璞电子科技有限公司
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Patent Information

Application Number
CN202522024577.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-20
Publication Date
2026-08-18
Estimated Expiration
2035-09-20

AI Technical Summary

Technical Problem

[0003]随着市场对剪脚型可控硅的需求提升,企业需利用现有锁螺丝机生产线兼容该类产品加工,但剪脚型可控硅存在显著的抓取难题:其成型剪脚后无锁螺丝结构带来的规整外形与稳定支撑,引脚部位纤细且易因剪脚工艺产生细微形变,导致传统抓取机构难以精准定位;同时,剪脚型可控硅整体结构紧凑,缺乏可供抓取机构稳固夹持的点位,人工抓取不仅效率低下、劳动强度大,还易因操作不当造成引脚损坏或产品掉落,而原有设备未针对该类产品设计适配的输送转移结构,直接导致剪脚型可控硅在锁螺丝机生产线上无法顺畅完成剪脚后的下料转移,出现生产中断、产品合格率下降等问题,严重制约了生产线的兼容性与整体生产效率,因此需提供一种可在现有锁螺丝机上增设专用推送机构,弥补原有设备对剪脚型可控硅抓取转移的功能缺失,从而提升锁螺丝机生产线对两类可控硅产品的兼容能力,保障生产连续性与效率

Benefits of technology

本实用新型通过设置的下料板、料框、固定架、电机与卸料组件,当可控硅成型剪脚后落入下料板上,通过启动电机,电机带动旋转盘旋转,旋转盘旋转同步带动第一连接柱旋转,第一连接柱带动活动杆的一端圆周旋转,活动杆的另一端带动连接环转动,并且在活动孔的限位下,连接杆在活动孔内部水平往复运动,使连接杆带动推料板水平往复移动,将下料板上的可控硅推入下方料框内,推送机构利用旋转盘的旋转带动一系列连杆机构运动,结构设计较为紧凑,占用空间较小,适合安装在各种可控硅生产线上,而且各部件之间的连接和传动方式较为简单可靠,在长期运行过程中,不易出现故障,能够保证生产的连续性。

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Abstract

This utility model discloses a thyristor forming and unloading structure, including: a feeding plate; and an unloading assembly, which includes a connecting plate, a rotating hole, a rotating disk, and a first connecting post. The connecting plate is fixed to one side of the upper end of the feeding plate, the rotating hole is opened in the center of the connecting plate, the rotating disk is rotatably installed inside the rotating hole, the first connecting post is fixed to one side of the upper surface of the rotating disk, a movable rod is sleeved on the outer surface of the first connecting post, a second connecting post is fixed to the upper surface of the other end of the movable rod, a connecting ring is sleeved on the outer surface of the second connecting post, and a connecting rod is fixed to one side of the connecting ring. This utility model's pushing mechanism utilizes the rotation of the rotating disk to drive a series of linkage mechanisms. The structure is relatively compact, occupies little space, and is suitable for installation on various thyristor production lines. Furthermore, the connection and transmission methods between the components are relatively simple and reliable, and it is not prone to failure during long-term operation, ensuring continuous production.
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Description

Technical Field

[0001] This utility model relates to the technical field of thyristor production equipment, specifically a thyristor forming and unloading structure. Background Technology

[0002] In the field of thyristor manufacturing, there are two main molding processes based on product structure differences: one is the lead-cutting type thyristor, which only requires a lead-cutting process after molding; the other is the screw-locking type thyristor, which requires an additional screw-locking process for assembly and fixation. Existing thyristor production equipment was initially designed to accommodate screw-locking type thyristors. These products, after screw-locking assembly, form a regular combined structure with high shape consistency and stable gripping points. Whether manually gripped or automatically gripped, they can be easily operated, smoothly connecting to subsequent production processes and meeting the continuous operation requirements of the production line.

[0003] As market demand for sheared-lead thyristors increases, companies need to utilize existing screw-fastening machine production lines to process this type of product. However, sheared-lead thyristors present significant challenges in gripping: after the leads are cut, the lack of a regular shape and stable support provided by the screw-fastening structure, coupled with the thin leads that are prone to slight deformation due to the cutting process, makes it difficult for traditional gripping mechanisms to accurately position them. Furthermore, the compact overall structure of sheared-lead thyristors lacks stable clamping points, making manual gripping inefficient, labor-intensive, and prone to damage to leads or product defects due to improper operation. The thyristors fall off, and the existing equipment is not designed with a suitable conveying and transfer structure for this type of product. This directly leads to the inability of the sheared-lead thyristors to be smoothly transferred after shearing on the screw fastening machine production line, resulting in production interruptions, a decrease in product qualification rate, and other problems. This seriously restricts the compatibility of the production line and the overall production efficiency. Therefore, it is necessary to provide a method that can add a dedicated pushing mechanism to the existing screw fastening machine to make up for the lack of function of the original equipment in grabbing and transferring sheared-lead thyristors, thereby improving the compatibility of the screw fastening machine production line with the two types of thyristor products and ensuring production continuity and efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a thyristor forming and unloading structure to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution: This utility model is a thyristor forming and unloading structure, comprising: Cutting plate; The unloading assembly includes a connecting plate, a rotating hole, a rotating disk, and a first connecting column. The connecting plate is fixed to one side of the upper end of the unloading plate, the rotating hole is opened in the center of the connecting plate, the rotating disk is rotatably installed inside the rotating hole, and the first connecting column is fixed to one side of the upper surface of the rotating disk.

[0005] Furthermore, a fixing frame is fixed to the lower surface of the connecting plate, a motor is fixed inside the fixing frame, and the output end of the motor is fixedly connected to the rotating disk. A material frame is installed at the lower end of the feeding plate.

[0006] Furthermore, a movable rod is sleeved on the outer surface of the first connecting post, and a second connecting post is fixed on the upper surface of the other end of the movable rod.

[0007] Furthermore, a connecting ring is fitted onto the outer surface of the second connecting post, a connecting rod is fixed to one side of the connecting ring, a pusher plate is fixed to one end of the connecting rod, and the pusher plate is located on the upper surface of the feed plate.

[0008] Furthermore, a fixing plate is fixed in the middle of the upper surface of the feeding plate, and a movable hole is opened in the center of the fixing plate, and the connecting rod is sleeved inside the movable hole.

[0009] Furthermore, it also includes an installation component, which includes a slot, a mounting hole, and a spring. The slot is located on both sides of the lower end of the feed plate, the mounting hole is located on both sides of the inside of the material frame, and there are two springs, which are fixed inside the corresponding mounting holes.

[0010] Furthermore, one end of the spring is fixed with a locking pin, the end of which extends into the slot.

[0011] This utility model has the following beneficial effects: This invention utilizes a feeding plate, a material frame, a fixing frame, a motor, and an unloading assembly. After the thyristor is formed and sheared, it falls onto the feeding plate. By starting the motor, the motor drives the rotating disk to rotate, which in turn drives the first connecting column to rotate. The first connecting column drives one end of the movable rod to rotate circumferentially, and the other end of the movable rod drives the connecting ring to rotate. Under the limitation of the movable hole, the connecting rod moves horizontally back and forth inside the movable hole, causing the connecting rod to drive the pusher plate to move horizontally back and forth, pushing the thyristor on the feeding plate into the material frame below. The pushing mechanism uses the rotation of the rotating disk to drive a series of linkage mechanisms. The structure is relatively compact, occupies little space, and is suitable for installation on various thyristor production lines. Moreover, the connection and transmission methods between the components are relatively simple and reliable, and are not prone to failure during long-term operation, ensuring the continuity of production. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is an exploded view of the three-dimensional structure of this utility model; Figure 3 This is an exploded view of the unloading assembly structure of this utility model; Figure 4 This is an exploded view of the installation component structure of this utility model.

[0014] The attached diagram lists the components represented by each number as follows: 11. Feeding plate; 12. Material frame; 13. Fixing frame; 14. Motor; 21. Connecting plate; 211. Rotating hole; 22. Rotating disk; 23. First connecting post; 24. Movable rod; 25. Second connecting post; 26. Connecting ring; 27. Connecting rod; 28. Push plate; 29. ​​Fixing plate; 291. Movable hole; 31. Slot; 32. Mounting hole; 33. Spring; 34. Locking post. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0017] Please see Figure 1-4 As shown, this utility model is a thyristor forming and unloading structure, comprising: A fixing frame 13 is fixed on the lower surface of the feeding plate 11 and the connecting plate 21. A motor 14 is fixed inside the fixing frame 13, and the output end of the motor 14 is fixedly connected to the rotating disk 22. A material frame 12 is installed at the lower end of the feeding plate 11. The feeding plate 11 serves as a temporary receiving platform for the sheared thyristors and is the initial supporting component of the entire pushing process. The material frame 12 is the final collection component for the thyristors. When the pusher plate 28 pushes the thyristors on the feeding plate 11 to the edge, the thyristors will naturally fall into the material frame 12. The fixing frame 13 provides stable mounting support for the motor 14, which is the power output source of the entire pushing mechanism. After startup, the output end of the motor 14 will drive the rotating disk 22 to rotate at a constant speed, converting electrical energy into mechanical rotational kinetic energy, providing continuous and stable power for the subsequent movement of the linkage assembly.

[0018] The unloading assembly includes a connecting plate 21, a rotating hole 211, a rotating disk 22 and a first connecting post 23. The connecting plate 21 is fixed to one side of the upper end of the unloading plate 11. The rotating hole 211 is opened in the center of the connecting plate 21. The rotating disk 22 is rotatably installed inside the rotating hole 211. The first connecting post 23 is fixed to one side of the upper surface of the rotating disk 22. The connecting plate 21 provides a rotating mounting base for the rotating disk 22 through the rotating hole 211 in the center. The diameter of the rotating hole 211 is precisely matched with the outer diameter of the rotating disk 22, which not only ensures that the rotating disk 22 can rotate flexibly in the hole, but also restricts the radial offset of the rotating disk 22, so as to avoid the shaking of the rotating disk 22 during operation. When the motor 14 drives it to rotate, the rotating disk 22 will synchronously transmit the rotational motion of the motor to the first connecting post 23 on the upper surface. Through its own disc structure, the single rotational power of the motor is converted into the circular motion of the first connecting post 23.

[0019] A movable rod 24 is sleeved on the outer surface of the first connecting post 23. A second connecting post 25 is fixed on the upper surface of the other end of the movable rod 24. A connecting ring 26 is sleeved on the outer surface of the second connecting post 25. A connecting rod 27 is fixed on one side of the connecting ring 26. A pusher plate 28 is fixed on one end of the connecting rod 27. The pusher plate 28 is located on the upper surface of the feed plate 11. A fixing plate 29 is fixed in the middle of the upper surface of the feed plate 11. A movable hole 291 is opened in the center of the fixing plate 29. The connecting rod 27 is sleeved inside the movable hole 291. When the first connecting post 23 performs a circular motion, one end of the movable rod 24 swings accordingly, simultaneously transmitting the motion to the second connecting post 25 at the other end through its rod-like structure. As the movable rod 24 swings, the second connecting post 25 follows suit in an arc-shaped motion, while the connecting ring 26 can rotate freely on its outer surface. This prevents the swing of the movable rod 24 from generating lateral torque on the connecting rod 27, ensuring that the connecting rod 27 can move stably in a horizontal position. The connecting ring 26 can rotate freely around the second connecting post 25, thus enabling the second connecting post 25 to... The arc motion is converted into the horizontal linear motion of the connecting rod 27. Driven by the connecting ring 26 and limited by the movable hole 291, the connecting rod 27 can only make horizontal reciprocating motion inside the movable hole 291. When the connecting rod 27 makes horizontal reciprocating motion, the pusher plate 28 will move back and forth on the upper surface of the feed plate 11. When moving forward, it can push the thyristor on the feed plate 11 toward the material frame 12. The diameter of the movable hole 291 is precisely matched with the outer diameter of the connecting rod 27, allowing the connecting rod 27 to make horizontal reciprocating motion only.

[0020] Working principle: After the thyristor is formed and cut, it falls onto the feeding plate 11. The motor 14 is started, and the motor 14 drives the rotating disk 22 to rotate. The rotation of the rotating disk 22 drives the first connecting column 23 to rotate. The first connecting column 23 drives one end of the movable rod 24 to rotate circumferentially. The other end of the movable rod 24 drives the connecting ring 26 to rotate. Under the limit of the movable hole 291, the connecting rod 27 moves horizontally back and forth inside the movable hole 291, so that the connecting rod 27 drives the pusher plate 28 to move horizontally back and forth, pushing the thyristor on the feeding plate 11 into the lower material frame 12. In this step, the pushing mechanism uses the rotation of the rotary disk 22 to drive a series of linkage mechanisms. The structure is compact and occupies little space, making it suitable for installation on various thyristor production lines. Moreover, the connection and transmission methods between the components are relatively simple and reliable, and it is not prone to failure during long-term operation, thus ensuring the continuity of production.

[0021] Please see Figure 1-4 As shown, this embodiment, based on the above embodiment, further includes: The mounting assembly includes a slot 31, a mounting hole 32, and a spring 33. The slot 31 is located on both sides of the lower end of the feed plate 11, and the mounting hole 32 is located on both sides inside the material frame 12. There are two springs 33, which are fixed inside the corresponding mounting holes 32. One end of the spring 33 is fixed with a locking post 34, and the end of the locking post 34 extends into the slot 31. The slot size of the slot 31 matches the end of the pin 34, providing a precise embedding space for the pin 34. It is the positioning slot for the material frame 12 to connect with the feed plate 11. The mounting hole 32 provides a mounting cavity for the spring 33 and the pin 34, and restricts the deformation direction of the spring 33 to only allow horizontal extension and contraction, ensuring that the elastic force can be accurately applied to the pin 34. As an elastic power source, the spring 33 is in a naturally extended state before the material frame 12 is installed, pushing the pin 34 to extend outward from the mounting hole 32. When the material frame 12 continues to move upward until the pin 34 is completely aligned with the slot 31, the elastic potential energy stored in the spring 33 is released, pushing the end of the pin 34 to quickly embed into the slot 31. At this time, the pin 34 and the slot 31 form a rigid engagement, and the material frame 12 is firmly fixed to the lower end of the feed plate 11, completing the installation and fixing.

[0022] Working principle: When the material frame 12 needs to be filled with thyristors or the material frame needs to be replaced, simply press the two retaining posts 34 on both sides of the material frame 12 inside. The pressing action will cause the retaining posts 34 to retract into the mounting hole 32 against the elastic force of the spring 33 until the end of the retaining post 34 is completely disengaged from the slot 31. At this time, the locking constraint between the material frame 12 and the feed plate 11 is released. Simply pull the material frame 12 down to achieve quick separation between the two. After the operation is completed, the spring 33 will push the retaining posts 34 to reset, preparing for the next installation. This step utilizes the elastic engagement mechanism of spring 33 and locking post 34 to achieve easy installation and disassembly of material frame 12 and material plate 11 with a simple push and a simple press. No screwdrivers, wrenches or other tools are required throughout the process, and a single person can complete the assembly or disassembly in a few seconds.

[0023] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A thyristor forming and unloading structure, characterized in that, include: Material feeding plate (11); The unloading assembly includes a connecting plate (21), a rotating hole (211), a rotating disk (22), and a first connecting post (23). The connecting plate (21) is fixed on one side of the upper end of the unloading plate (11). The rotating hole (211) is opened in the center of the connecting plate (21). The rotating disk (22) is rotatably installed inside the rotating hole (211). The first connecting post (23) is fixed on one side of the upper surface of the rotating disk (22).

2. The thyristor forming and unloading structure according to claim 1, characterized in that: The lower surface of the connecting plate (21) is fixed with a fixing frame (13), and a motor (14) is fixed inside the fixing frame (13). The output end of the motor (14) is fixedly connected to the rotating disk (22), and a material frame (12) is installed at the lower end of the feeding plate (11).

3. The thyristor forming and unloading structure according to claim 1, characterized in that: A movable rod (24) is sleeved on the outer surface of the first connecting post (23), and a second connecting post (25) is fixed on the upper surface of the other end of the movable rod (24).

4. The thyristor forming and unloading structure according to claim 3, characterized in that: A connecting ring (26) is sleeved on the outer surface of the second connecting column (25). A connecting rod (27) is fixed on one side of the connecting ring (26). A pusher plate (28) is fixed at one end of the connecting rod (27), and the pusher plate (28) is located on the upper surface of the feed plate (11).

5. The thyristor forming and unloading structure according to claim 4, characterized in that: A fixing plate (29) is fixed in the middle of the upper surface of the feeding plate (11). A movable hole (291) is opened in the center of the fixing plate (29), and the connecting rod (27) is sleeved inside the movable hole (291).

6. The thyristor forming and unloading structure according to claim 1, characterized in that: It also includes an installation component, which includes a slot (31), a mounting hole (32) and a spring (33). The slot (31) is located on both sides of the lower end of the feed plate (11), the mounting hole (32) is located on both sides inside the material frame (12), and there are two springs (33), which are fixed inside the corresponding mounting holes (32).

7. The thyristor forming and unloading structure according to claim 6, characterized in that: One end of the spring (33) is fixed with a locking post (34), and the end of the locking post (34) extends into the slot (31).