Emulsifier discharge device
Patent Information
- Application Number
- CN202521941673.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-10
AI Technical Summary
当前市面上常规的乳化剂出料装置普遍存在问题:一方面,乳化剂在储存过程中易因静置出现分层、沉淀现象,传统装置多依赖单一的螺旋输送结构,仅能实现物料的定向传输,无法对储料桶内的乳化剂进行持续、高效的搅拌混合,这导致出料时乳化剂各组分浓度不均,影响下游产品的配方精度,另一方面,乳化剂在生产过程中可能残留原料杂质和微小颗粒,会影响乳化剂生产质量
[0009] This invention utilizes a motor to drive a horizontal plate to rotate, which, combined with gears and a ring rack, forms a dual stirring mechanism. This mechanism ensures thorough stirring of the emulsifier in the storage tank, effectively preventing stratification or sedimentation and guaranteeing uniform discharge. Simultaneously, a filtration system precisely intercepts impurities and tiny particles in the emulsifier, reducing the risk of pipe blockage, lowering equipment maintenance frequency and costs, and extending equipment lifespan.
Smart Images

Figure CN224646169U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsifiers, and specifically to an emulsifier discharge device. Background Technology
[0002] In the field of emulsifier production, processing, and application, the stability and quality of the discharge process directly affect subsequent production efficiency and product quality. Currently available conventional emulsifier discharge devices generally suffer from the following problems: Firstly, emulsifiers are prone to stratification and sedimentation during storage due to settling. Traditional devices often rely on a single screw conveyor structure, which can only achieve directional material transport and cannot continuously and efficiently mix the emulsifier in the storage tank. This results in uneven concentrations of the emulsifier components at discharge, affecting the formulation accuracy of downstream products. Secondly, impurities and small particles may remain in the emulsifier during production, affecting the quality of emulsifier production. Therefore, those skilled in the art have provided an emulsifier discharge device to solve the problems mentioned in the background. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides an emulsifier discharge device, including a storage tank. A feed pipe is provided at the upper end of the storage tank. A motor is installed at the upper end of the storage tank. A horizontal plate is installed at the lower end of the motor. A spiral conveyor is installed at the lower end of the horizontal plate. A conveying cylinder is sleeved on the outer surface of the spiral conveyor. A rotating shaft is symmetrically connected inside the horizontal plate. A stirring plate is symmetrically installed on the outer surface of the rotating shaft. A gear is installed at the upper end of the rotating shaft. A ring rack is installed at the top inside the storage tank, and the ring rack meshes with two gears. A conveying pipe is installed at the lower end of the storage tank. A spiral conveyor is installed at the lower end of the conveying pipe. A discharge pipe is installed at the lower end of the spiral conveyor. A filter mechanism is installed at the lower end of the discharge pipe.
[0004] Preferably, the filtration mechanism includes a hollow plate and a discharge pipe. The hollow plate has symmetrically arranged feeding holes at the top and bottom. The upper feeding hole is fixedly connected to the discharge pipe, and the lower feeding hole is equipped with the discharge pipe at its lower end.
[0005] Preferably, the hollow plate has a retrieval hole at its upper end, two threaded grooves at its upper end, a blocking plate inside the retrieval hole, and fastening bolts symmetrically arranged inside the blocking plate.
[0006] Preferably, the hollow plate is rotatably connected to a rotating plate, a second motor is installed at the lower end of the rotating plate, a placement hole is opened inside the rotating plate, an annular block is installed inside the placement hole, a filter plate is placed inside the placement hole, and the filter plate is located on the upper side of the annular block.
[0007] Preferably, a pushing mechanism is provided at the lower end of the hollow plate. The pushing mechanism includes a hidden groove and a push plate. The hidden groove is opened at the bottom of the hollow plate and corresponds to the position of the retrieval hole. The push plate is provided inside the hidden groove. A sliding rod is installed at the lower end of the push plate. The sliding rod passes through the hollow plate and is fixedly connected to the limiting block. A spring is sleeved on the outer surface of the sliding rod and the spring is located on the lower side of the hollow plate.
[0008] The technical effects and advantages of this utility model are as follows:
[0009] This invention utilizes a motor to drive a horizontal plate to rotate, which, combined with gears and a ring rack, forms a dual stirring mechanism. This mechanism ensures thorough stirring of the emulsifier in the storage tank, effectively preventing stratification or sedimentation and guaranteeing uniform discharge. Simultaneously, a filtration system precisely intercepts impurities and tiny particles in the emulsifier, reducing the risk of pipe blockage, lowering equipment maintenance frequency and costs, and extending equipment lifespan. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this application;
[0011] Figure 2 This is a schematic diagram of the filtering mechanism in this application;
[0012] In the picture:
[0013] 1. Storage hopper; 2. Feed pipe; 3. Motor 1; 4. Horizontal plate; 5. Screw conveyor; 6. Conveyor cylinder; 7. Rotary shaft; 8. Mixing plate; 9. Gear;
[0014] 10. Ring rack; 11. Feeding pipe; 12. Screw conveyor; 13. Discharge pipe; 14. Filtering mechanism; 15. Hollow plate; 16. Feeding hole; 17. Discharge pipe; 18. Picking hole; 19. Threaded groove;
[0015] 20. Blocking plate; 21. Fastening bolt; 22. Rotating plate; 23. Filter plate; 24. Motor II; 25. Hidden groove; 26. Push plate; 27. Sliding rod; 28. Spring; 29. Limiting block. Detailed Implementation
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.
[0017] like Figures 1-2 As shown, this embodiment provides an emulsifier discharge device, including a storage tank 1. A feed pipe 2 is provided at the upper end of the storage tank 1. A motor 3 is installed at the upper end of the storage tank 1. A horizontal plate 4 is installed at the lower end of the motor 3. A spiral conveyor plate 5 is installed at the lower end of the horizontal plate 4. A conveying cylinder 6 is sleeved on the outer surface of the spiral conveyor plate 5, and the lower end of the conveying cylinder 6 is fixed to the bottom of the storage tank 1 by a connecting block. A rotating shaft 7 is symmetrically connected inside the horizontal plate 4. A stirring plate 8 is symmetrically installed on the outer surface of the rotating shaft 7. Gear 9 is installed at the end of the storage hopper 1. A ring rack 10 is installed at the top inside the storage hopper 1, and the ring rack 10 meshes with two gears 9. A conveying pipe 11 is installed at the lower end of the storage hopper 1. A screw conveyor 12 is installed at the lower end of the conveying pipe 11. A discharge pipe 13 is installed at the lower end of the screw conveyor 12. A filter mechanism 14 is installed at the lower end of the discharge pipe 13. The filter mechanism 14 includes a hollow plate 15 and a discharge pipe 17. The hollow plate 15 has symmetrically opened conveying holes 16 on its upper and lower sides. The upper conveying hole 16 is fixedly connected to the discharge pipe 13. A discharge pipe 17 is installed at the lower end of the lower feeding hole 16. A pick-up hole 18 is opened at the upper end of the hollow plate 15. Two threaded grooves 19 are opened at the upper end of the hollow plate 15. A blocking plate 20 is installed inside the pick-up hole 18. Fastening bolts 21 are symmetrically arranged inside the blocking plate 20. A rotating plate 22 is rotatably connected inside the hollow plate 15. A motor 24 is installed at the lower end of the rotating plate 22. A placement hole is opened inside the rotating plate 22. An annular block is installed inside the placement hole. A filter plate 23 is placed inside the placement hole. 23 is located on the upper side of the annular block. A pushing mechanism is provided at the lower end of the hollow plate 15. The pushing mechanism includes a hidden groove 25 and a push plate 26. The hidden groove 25 is opened at the bottom of the hollow plate 15 and corresponds to the position of the retrieval hole 18. The push plate 26 is provided inside the hidden groove 25. A sliding rod 27 is installed at the lower end of the push plate 26. The sliding rod 27 passes through the hollow plate 15 and is fixedly connected to the limiting block 29. A spring 28 is sleeved on the outer surface of the sliding rod 27 and the spring 28 is located on the lower side of the hollow plate 15.
[0018] The working principle of this utility model is as follows: the filter plate 23 is placed into the placement hole through the pick-up hole 18, and the fastening bolt 21 is screwed into the threaded groove 19 so that the blockage plate 20 is installed into the pick-up hole 18. The motor 3 drives the horizontal plate 4 to rotate, the horizontal plate 4 drives the rotating shaft 7 and the gear 9 to rotate, the rotating shaft 7 drives the stirring plate 8 to rotate to stir the emulsifier. At the same time, the rotating shaft 7 drives the gear 9 to roll on the ring rack 10, so that the rotating shaft 7 drives the stirring plate 8 to rotate to continuously stir the emulsifier, prevent it from separating or settling, and ensure uniform discharge.
[0019] The emulsifier is conveyed by the screw conveyor 12 and filtered by the filter plate 23, which effectively removes impurities and particles from the emulsifier, avoids pipe blockage, and extends the service life of the equipment. When the filter plate 23 needs to be replaced, the blockage plate 20 is removed from the pick-up hole 18, and the push plate 26 is pushed up by the limit block 29 and the sliding rod 27. The push plate 26 pushes the filter plate 23 up and through the pick-up hole 18. Then, the filter plate 23 is taken out for replacement, which is convenient and quick.
[0020] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. An emulsifier dispensing device comprising a storage tank (1), characterized in that, The storage hopper (1) is equipped with a feed pipe (2) at the upper end, a motor (3) is installed at the upper end of the storage hopper (1), a horizontal plate (4) is installed at the lower end of the motor (3), a spiral conveyor plate (5) is installed at the lower end of the horizontal plate (4), a conveyor cylinder (6) is sleeved on the outer surface of the spiral conveyor plate (5), a rotating shaft (7) is symmetrically connected inside the horizontal plate (4), a stirring plate (8) is symmetrically installed on the outer surface of the rotating shaft (7), a gear (9) is installed at the upper end of the rotating shaft (7), a ring rack (10) is installed at the top inside the storage hopper (1), and the ring rack (10) meshes with two gears (9). The storage hopper (1) is equipped with a conveying pipe (11) at the lower end, a spiral conveyor (12) is installed at the lower end of the conveying pipe (11), a discharge pipe (13) is installed at the lower end of the spiral conveyor (12), and a filter mechanism (14) is installed at the lower end of the discharge pipe (13).
2. The emulsifier discharge device according to claim 1, characterized in that The filter mechanism (14) includes a hollow plate (15) and a discharge pipe (17). The hollow plate (15) has symmetrically opened material feeding holes (16) on the upper and lower sides. The upper material feeding hole (16) is fixedly connected to the discharge pipe (13), and the lower end of the lower material feeding hole (16) is equipped with the discharge pipe (17).
3. An emulsifier dispensing device according to claim 2, wherein, The hollow plate (15) has a retrieval hole (18) at its upper end and two threaded grooves (19) at its upper end. A blocking plate (20) is provided inside the retrieval hole (18), and fastening bolts (21) are symmetrically arranged inside the blocking plate (20).
4. The emulsifier discharge device of claim 2, wherein The hollow plate (15) is rotatably connected to a rotating plate (22). A motor (24) is installed at the lower end of the rotating plate (22). A placement hole is opened inside the rotating plate (22). An annular block is installed inside the placement hole. A filter plate (23) is placed inside the placement hole, and the filter plate (23) is located on the upper side of the annular block.
5. The emulsifier discharge device of claim 2, wherein The hollow plate (15) is provided with a pushing mechanism at its lower end. The pushing mechanism includes a hidden groove (25) and a push plate (26). The hidden groove (25) is opened at the bottom of the hollow plate (15) and corresponds to the position of the retrieval hole (18). The push plate (26) is provided inside the hidden groove (25). A sliding rod (27) is installed at the lower end of the push plate (26). The sliding rod (27) passes through the hollow plate (15) and is fixedly connected to the limiting block (29). A spring (28) is sleeved on the outer surface of the sliding rod (27) and the spring (28) is located on the lower side of the hollow plate (15).