Sterile bottle tray for a filling machine
Patent Information
- Application Number
- CN202522217748.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0004]针对现有技术的不足，本实用新型提供了一种灌装机用无菌瓶托盘，解决了只能够对单一尺寸的无菌瓶进行运输的问题
该灌装机用无菌瓶托盘，当需要对无菌瓶进行运输时，首先将支撑组件放置在预设位置，然后将固定组件固定连接在支撑组件顶部表面，由于固定组件内腔插接有限位组件，从而能够使支撑组件为固定组件提供支撑，进而能够使固定组件为限位组件提供支撑，以便于能够使工作人员将无菌瓶放置在限位组件内腔，从而能够使限位组件对无菌瓶进行限位固定，进而能够使工作人员通过支撑组件对无菌瓶进行运输，然后通过固定组件，从而能够对限位组件进行拆卸，进而能够对不同尺寸的限位组件进行更换，以便于能够适应多种不同瓶型，有效提高了便捷性，提高了生产效率。
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Figure CN224646664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filling machine technology, specifically to a sterile bottle tray for a filling machine. Background Technology
[0002] A filling machine is an automated or semi-automated device used to precisely and quantitatively inject liquids, pastes, granules, powders, and other materials into containers. It is widely used in the food and beverage, pharmaceutical, daily chemical, and chemical industries. Its core value lies in achieving "high-efficiency production, accurate measurement, aseptic hygiene, and reduced loss" through standardized and automated operation. It is one of the core pieces of equipment in modern packaging production lines. In a filling machine, the aseptic bottle tray is the core load-bearing component that connects "aseptic bottle conveying" and "precise filling." Its core functions revolve around "aseptic protection, stable load-bearing, precise positioning, and flexible adaptation," directly determining the asepticity, accuracy, and efficiency of the filling process. It is a key link in ensuring the quality and safety of the final product.
[0003] Regarding the aforementioned related technologies, the inventors believe that the following defects exist: although aseptic bottles can be transported, they can only be transported for aseptic bottles of a single size, thus failing to adapt to various bottle types, thereby reducing convenience and production efficiency. Therefore, we propose an aseptic bottle tray for filling machines to solve the above-mentioned problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a sterile bottle tray for filling machines, which solves the problem of only being able to transport sterile bottles of a single size.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sterile bottle tray for a filling machine, comprising a limiting component, wherein the limiting component is used to limit and fix the sterile bottle; A fixing component, wherein four fixing components are arranged in a rectangular array, and the fixing components are used to fix the limiting component; and A support component is disposed on the bottom surface of the fixing component, and the support component is used to provide support for the fixing component.
[0006] Preferably, the support component includes a base, a vertical plate is provided on one side of the top surface of the base, a circular plate is provided at the upper position on one side surface of the vertical plate, and a gripping column is provided at the center position on the bottom surface of the circular plate.
[0007] Preferably, the fixing component includes a positioning post, which is disposed on one side of the top surface of the base. A slot is provided at the center of the top surface of the positioning post, and a first strong magnet is provided on the bottom surface of the inner cavity of the slot.
[0008] Preferably, inclined grooves are provided on both sides of the upper part of the inner cavity of the positioning post, and a second strong magnet is provided in the inner cavity of both inclined grooves.
[0009] Preferably, the limiting component includes a tray, which is disposed above the positioning post. The top surface of the tray has a fixing hole, and there are multiple fixing holes arranged in a rectangular array. Each fixing hole has a limiting post in its inner cavity, and magnetic posts are disposed near the four corners of the bottom surface of the tray.
[0010] Preferably, four magnetic pillars are provided, and the four magnetic pillars correspond to the four slots.
[0011] Preferably, the top-view outer diameter of the magnetic column is the same as the top-view inner diameter of the slot, and the two are compatible.
[0012] Beneficial effects This utility model provides a sterile bottle tray for a filling machine. Compared with the prior art, it has the following advantages: This filling machine uses a sterile bottle tray. When transporting sterile bottles, the support component is first placed in a preset position, and then the fixing component is fixedly connected to the top surface of the support component. Since the fixing component has a limit component inserted into its inner cavity, the support component provides support for the fixing component, which in turn provides support for the limit component. This allows the operator to place the sterile bottle into the inner cavity of the limit component, which then limits and fixes the sterile bottle. The operator can then transport the sterile bottle through the support component. The limit component can then be disassembled through the fixing component, allowing for the replacement of limit components of different sizes to accommodate various bottle types, effectively improving convenience and production efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the support component structure of this utility model; Figure 3 This is a schematic cross-sectional view of the fixing component of this utility model; Figure 4 This is a schematic diagram of the limiting component structure of this utility model.
[0014] In the diagram: 1. Support component; 11. Base; 12. Vertical plate; 13. Circular plate; 14. Gripping post; 2. Fixing component; 21. Positioning post; 22. Slot; 23. First strong magnet; 24. Inclined groove; 25. Second strong magnet; 3. Limiting component; 31. Support plate; 32. Fixing hole; 33. Limiting post; 34. Magnetic post. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figures 1-4 This utility model provides a technical solution: a sterile bottle tray for a filling machine, comprising: a limiting component 3, which is used to limit and fix the sterile bottle; a fixing component 2, of which four are arranged in a rectangular array, which is used to fix the limiting component 3; and a support component 1, which is disposed on the bottom surface of the fixing component 2 and is used to provide support for the fixing component 2. When transporting sterile bottles, the support component 1 is first placed in a preset position, and then the fixing component 2 is fixedly connected to the top surface of the support component 1. Since the limiting component 3 is inserted into the inner cavity of the fixing component 2, the support component 1 can provide support for the fixing component 2, and the fixing component 2 can provide support for the limiting component 3. This allows the operator to place the sterile bottle in the inner cavity of the limiting component 3, thereby limiting and fixing the sterile bottle. The operator can then transport the sterile bottle through the support component 1. The limiting component 3 can be disassembled through the fixing component 2, and different sizes of limiting components 3 can be replaced to adapt to various bottle types, effectively improving convenience and production efficiency.
[0017] See Figure 1 , Figure 2 The support component 1 includes a base 11, a vertical plate 12 is provided on one side of the top surface of the base 11, a circular plate 13 is provided at the upper position on one side of the vertical plate 12, and a gripping column 14 is provided at the center position on the bottom surface of the circular plate 13. The base 11 in the support assembly 1 can be placed in a preset position and provide an installation base for the vertical plate 12. Since a circular plate 13 is fixedly connected to the upper part of one side surface of the vertical plate 12, and a gripping column 14 is fixedly connected to the center of the bottom surface of the circular plate 13, and the bottom surface of the gripping column 14 is connected to the top surface of the base 11, the base 11 can provide support for the vertical plate 12 and the circular plate 13, and thus provide support for the gripping column 14, so as to improve the overall strength and make the force evenly distributed on the gripping column 14, thereby ensuring the stability of gripping.
[0018] See Figure 1 , Figure 3 The fixing component 2 includes a positioning post 21, which is disposed on one side of the top surface of the base 11. A slot 22 is provided in the center of the top surface of the positioning post 21. A first strong magnet 23 is provided on the bottom surface of the inner cavity of the slot 22. Inclined grooves 24 are provided on both sides of the inner cavity of the positioning post 21 near the upper position. A second strong magnet 25 is provided in the inner cavity of both inclined grooves 24. The positioning post 21 in the fixing component 2 can be fixedly connected to one side of the top surface of the base 11 and also provide a foundation for the slot 22. Since the bottom surface of the inner cavity of the slot 22 is fixedly connected to the first strong magnet 23, the base 11 can provide support for the positioning post 21, which in turn can provide support for the first strong magnet 23. Then, through the magnetic properties of like poles repelling and unlike poles attracting, the first strong magnet 23 can fix the limiting component 3, thereby ensuring the stability and reliability of the aseptic bottle tray during the use of the filling machine, so as to avoid problems such as inaccurate filling or bottle tipping caused by bottle shaking or displacement. Both sides of the upper part of the inner cavity of the positioning post 21 are provided with inclined grooves 24. The inner cavity of each inclined groove 24 is fixedly connected with a second strong magnet 25, so that the positioning post 21 can provide support for the second strong magnet 25. When it is necessary to disassemble and replace the limiting component 3, firstly, an upward force is applied to the limiting component 3 to make the limiting component 3 move away from the range of the first strong magnet 23. Then, the second strong magnet 25 and the limiting component 3 are like-pairs and repel each other, so that the second strong magnet 25 can generate an upward pushing force on the limiting component 3, thereby assisting the limiting component 3 to detach from the positioning post 21. This allows the staff to remove the limiting component 3 more easily, so as to facilitate the staff to replace different trays.
[0019] See Figure 1 , Figure 4 The limiting component 3 includes a tray 31, which is disposed above the positioning post 21. The top surface of the tray 31 has a fixing hole 32, and multiple fixing holes 32 are arranged in a rectangular array. Each fixing hole 32 has a limiting post 33 in its inner cavity. The bottom surface of the tray 31 has a magnetic post 34 near the four corners. There are four magnetic posts 34, which correspond to four slots 22. The top view outer diameter of the magnetic post 34 is the same as the top view inner diameter of the slot 22, and the two are compatible. The tray 31 in the limiting component 3 can be connected to the positioning post 21 and provide a foundation for the fixing holes 32. Multiple fixing holes 32 are formed on the top surface of the tray 31, arranged in a rectangular array. Each fixing hole 32 has a fixed fixing post 33 within its cavity, allowing the tray 31 to support the fixing post 33. This enables the operator to place the sterile bottle inside the fixing post 33, ensuring its positioning and fixation, thus guaranteeing the stability of the sterile bottle. Furthermore, the bottom surface of the tray 31 has multiple fixing holes 32 near the four corners. The tray 31 is fixedly connected with four magnetic posts 34, which correspond to four slots 22. This allows the tray 31 to support the magnetic posts 34 and insert them into the inner cavity of the slots 22. The first strong magnet 23 then fixes the magnetic posts 34, thereby fixing the tray 31. The precise correspondence between the magnetic posts 34 and the slots 22, as well as the compatibility of their outer and inner diameters when viewed from above, ensures the stability and accuracy of the tray 31 installation. This facilitates the installation and removal of the tray 31 by the operators, improving the convenience and flexibility of the work.
[0020] During operation, when transporting sterile bottles, the support component 1 is first placed in a preset position, and then the fixing component 2 is fixedly connected to the top surface of the support component 1. Since the limiting component 3 is inserted into the inner cavity of the fixing component 2, the support component 1 can provide support for the fixing component 2, and in turn, the fixing component 2 can provide support for the limiting component 3. This allows the operator to place the sterile bottle into the inner cavity of the limiting component 3, thereby limiting and fixing the sterile bottle. The operator can then transport the sterile bottle through the support component 1. The limiting component 3 can then be disassembled through the fixing component 2, allowing for the replacement of limiting components 3 of different sizes to accommodate various bottle types, effectively improving convenience and production efficiency.
[0021] The base 11 in the support assembly 1 can be placed in a preset position and provide an installation base for the vertical plate 12. Since a circular plate 13 is fixedly connected to the upper part of one side surface of the vertical plate 12, and a gripping column 14 is fixedly connected to the center of the bottom surface of the circular plate 13, and the bottom surface of the gripping column 14 is connected to the top surface of the base 11, the base 11 can provide support for the vertical plate 12 and the circular plate 13, and thus provide support for the gripping column 14, so as to improve the overall strength and make the force evenly distributed on the gripping column 14, thereby ensuring the stability of gripping.
[0022] The positioning post 21 in the fixing component 2 can be fixedly connected to one side of the top surface of the base 11 and also provide a foundation for the slot 22. Since the bottom surface of the inner cavity of the slot 22 is fixedly connected to the first strong magnet 23, the base 11 can provide support for the positioning post 21, which in turn can provide support for the first strong magnet 23. Then, through the magnetic properties of like poles repelling and unlike poles attracting, the first strong magnet 23 can fix the limiting component 3, thereby ensuring the stability and reliability of the aseptic bottle tray during the use of the filling machine, so as to avoid problems such as inaccurate filling or bottle tipping caused by bottle shaking or displacement. Both sides of the upper part of the inner cavity of the positioning post 21 are provided with inclined grooves 24. The inner cavity of each inclined groove 24 is fixedly connected with a second strong magnet 25, so that the positioning post 21 can provide support for the second strong magnet 25. When it is necessary to disassemble and replace the limiting component 3, firstly, an upward force is applied to the limiting component 3 to make the limiting component 3 move away from the range of the first strong magnet 23. Then, the second strong magnet 25 and the limiting component 3 are like-pairs and repel each other, so that the second strong magnet 25 can generate an upward pushing force on the limiting component 3, thereby assisting the limiting component 3 to detach from the positioning post 21. This allows the staff to remove the limiting component 3 more easily, so as to facilitate the staff to replace different trays.
[0023] The tray 31 in the limiting component 3 can be connected to the positioning post 21 and provide a foundation for the fixing holes 32. Multiple fixing holes 32 are formed on the top surface of the tray 31, arranged in a rectangular array. Each fixing hole 32 has a fixed fixing post 33 within its cavity, allowing the tray 31 to support the fixing post 33. This enables the operator to place the sterile bottle inside the fixing post 33, ensuring its positioning and fixation, thus guaranteeing the stability of the sterile bottle. Furthermore, the bottom surface of the tray 31 has multiple fixing holes 32 near the four corners. The tray 31 is fixedly connected with four magnetic posts 34, which correspond to four slots 22. This allows the tray 31 to support the magnetic posts 34 and insert them into the inner cavity of the slots 22. The first strong magnet 23 then fixes the magnetic posts 34, thereby fixing the tray 31. The precise correspondence between the magnetic posts 34 and the slots 22, as well as the compatibility of their outer and inner diameters when viewed from above, ensures the stability and accuracy of the tray 31 installation. This facilitates the installation and removal of the tray 31 by the operators, improving the convenience and flexibility of the work.
[0024] In summary, this device can both transport sterile bottles and disassemble trays, allowing for the replacement of trays of different sizes and adapting to various bottle types, thereby improving convenience and production efficiency.
[0025] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. A sterile bottle tray for a filler, characterized in that: include: Limiting component (3), the limiting component (3) is used to limit and fix the sterile bottle; A fixing component (2), wherein four fixing components (2) are arranged in a rectangular array, and the fixing components (2) are used to fix the limiting component (3); and A support component (1) is disposed on the bottom surface of the fixing component (2) and is used to provide support for the fixing component (2).
2. The sterile vial tray for a fill-finish machine of claim 1, wherein: The support component (1) includes a base (11), a vertical plate (12) is provided on one side of the top surface of the base (11), a circular plate (13) is provided on the upper side of one side surface of the vertical plate (12), and a gripping column (14) is provided at the center of the bottom surface of the circular plate (13).
3. The aseptic bottle tray for a filling machine according to claim 2, characterized in that: The fixing component (2) includes a positioning post (21), which is located on one side of the top surface of the base (11). A slot (22) is provided at the center of the top surface of the positioning post (21), and a first strong magnet (23) is provided on the bottom surface of the inner cavity of the slot (22).
4. The aseptic bottle tray for a filling machine according to claim 3, characterized in that: The positioning post (21) has inclined grooves (24) on both sides of the upper part of the inner cavity, and the inner cavities of the two inclined grooves (24) are provided with a second strong magnet (25).
5. A sterile bottle tray for a filling machine according to claim 4, characterized in that: The limiting component (3) includes a tray (31), which is disposed above the positioning post (21). The top surface of the tray (31) is provided with fixing holes (32), and multiple fixing holes (32) are provided. The multiple fixing holes (32) are distributed in a rectangular array. Each fixing hole (32) is provided with a limiting post (33) in its inner cavity. Magnetic posts (34) are provided near the four corners of the bottom surface of the tray (31).
6. A sterile bottle tray for a filling machine according to claim 5, characterized in that: Four magnetic pillars (34) are provided, and the four magnetic pillars (34) correspond to the four slots (22).
7. A sterile bottle tray for a filling machine according to claim 6, characterized in that: The outer diameter of the magnetic column (34) when viewed from above is the same as the inner diameter of the slot (22) when viewed from above, and the two are compatible.