A rapid saponification device for laundry soap production

Abstract

The utility model relates to saponification device technical field, and disclose a kind of quick saponification device for laundry soap production, including shell assembly and the mixing assembly and stirring subassembly of being installed in shell assembly, and there is circulating assembly and stirring subassembly on broken subassembly, wherein the internal fatty acid is made to carry out sufficient saponification reaction by the internal circulation mixing design of mixing assembly, effectively improve saponification rate and yield, so that it can reduce the fatty acid content on initial material with small amplitude, while the design of circulating assembly cooperation broken subassembly can quickly and effectively break the internal builder and filler, so that it can improve the specific gravity of builder and filler while ensuring that soap body surface does not crack, to reach the purpose of reducing production cost, improving efficiency.

Description

Technical Field

[0001] This utility model relates to the field of saponification equipment technology, and more specifically to a rapid saponification device for producing laundry soap. Background Technology

[0002] As people's living standards improve, consumers have increasingly higher requirements for the quality of laundry soap. They not only demand good cleaning power, but also pay attention to whether it is environmentally friendly, gentle, and multifunctional. Traditional saponification processes have long production cycles, making it difficult to guarantee the stability of product quality and meet the increasingly diverse and high-quality needs of consumers. Rapid saponification devices for laundry soap production have emerged to address this need. Through a specially designed stirring system, the saponification reaction is accelerated, the reaction time is shortened, and the soap production rate is effectively improved.

[0003] However, the existing saponification equipment has a low yield rate in the soap production process. This means that in order to obtain a certain number of qualified soap products, a relatively large amount of fatty acid materials need to be used in production. Since fatty acid materials account for a significant proportion of the production cost, this low yield rate directly leads to a significant increase in the overall production cost.

[0004] In addition, existing manufacturers on the market often add a certain amount of detergent builders and fillers when producing soap. These additives have relatively large particles, which can damage the internal structural stability of the soap to a certain extent, making it prone to cracking.

[0005] To address the aforementioned problems, this application provides a rapid saponification apparatus for the production of laundry soap. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a rapid saponification device for the production of laundry soap, so as to solve the problems existing in the background art.

[0007] This utility model provides the following technical solution: a rapid saponification device for producing laundry soap, comprising a shell assembly and a mixing assembly and a stirring assembly installed inside the shell assembly, wherein a circulation assembly and a stirring assembly are installed on the crushing assembly; Preferably, the housing assembly includes an upper cylinder, a lower cylinder, a connecting sleeve, a first feed pipe, a discharge pipe, a second feed pipe, a support frame, a connecting pipe, and a control valve. The upper cylinder is disposed on the lower cylinder, the connecting sleeve is fixedly installed between the upper and lower cylinders, the first feed pipe is fixedly installed on the top of the upper cylinder and communicates with its interior, the discharge pipe is fixedly installed on the bottom of the lower cylinder and communicates with its interior, the second feed pipe is fixedly installed on the top side wall of the lower cylinder and communicates with its interior, the support frame is fixedly installed on the bottom of the lower cylinder, the connecting pipe is fixedly installed between the upper and lower cylinders and connects them, and the control valve is fixedly installed inside the connecting pipe.

[0008] Preferably, the mixing assembly includes a first motor, a first transmission rod, a turbine, a stirring frame, a positioning element, a circulation pipe, and an emulsifying head. The first motor is fixedly mounted on the top of the upper cylinder. The first motor's transmission shaft is fixedly sleeved onto the first transmission rod. The turbine and the stirring frame are sequentially fixedly sleeved onto the first transmission rod from top to bottom. The bottom of the first transmission rod is rotatably sleeved onto the positioning element, which is fixedly mounted on the bottom of the upper cylinder's inner cavity. The circulation pipe is sleeved on the outside of the turbine and fixedly mounted on the top inner cavity of the upper cylinder. Multiple square through-slots are formed on the upper sidewall of the circulation pipe. The emulsifying head is fixedly mounted on... On the lower side of the positioning component, the rotating shaft of the emulsifying head is fixedly sleeved with the first transmission rod. At this time, the first motor transmission shaft drives the first transmission rod to rotate, and the stirring frame and the rotating shaft of the emulsifying head are driven to rotate. The circulation pipe initially mixes the mixture. The emulsifying head breaks the fatty acid ester bonds through strong shearing force, accelerating the saponification reaction. At the same time, the turbine is also driven to rotate by the first transmission rod. With the cooperation of the circulation pipe, the internal mixture flows upward through the inner tube of the circulation pipe under the rotation of the turbine and flows out through the square channel opened at the top, so that the mixture in the upper cylinder is fully circulated, so that it undergoes saponification reaction and improves the yield.

[0009] Preferably, the crushing assembly includes a second motor, a second transmission rod, a rotary cutter, a collecting hopper, and a sleeve. The second motor is fixedly installed at the bottom of the lower cylinder. The second transmission rod is fixedly sleeved on the second motor drive shaft. Two rotary cutters are fixedly sleeved on the top of the second transmission rod. The collecting hopper is located below the second feed pipe and is fixedly clamped into the inner cavity of the lower cylinder. The sleeve is sleeved on the outside of the rotary cutters and fixedly sleeved on the bottom of the collecting hopper. At this time, the second motor drive shaft drives the second transmission rod to rotate, and the rotary cutters fixedly sleeved on the second transmission rod are driven to rotate, effectively and quickly crushing the mixture.

[0010] Preferably, the circulation assembly includes a disc-shaped sieve, an angled tube seat, a first transmission pipe, a transmission pump, and a second transmission pipe. The disc-shaped sieve is disposed on the lower side of the sleeve and fixedly clamped into the inner cavity of the lower cylinder. The angled tube seat is fixedly sleeved on the bottom of the disc-shaped sieve. One end of the first transmission pipe passes through the lower cylinder and is fixedly installed on the angled side of the angled tube seat and communicates with its interior. The other end is fixedly connected to the inlet of the transmission pump. One end of the second transmission pipe passes through the lower cylinder and is disposed above the collection hopper. The other end is fixedly connected to the outlet of the transmission pump. At this time, the mixture after being crushed by the crushing assembly passes through the disc-shaped sieve. Under the action of the transmission pump, the unqualified part is transported to the collection hopper through the first and second transmission pipes for secondary crushing. This cycle is repeated to avoid the subsequent soap cracking problem caused by the appearance of large particles.

[0011] Preferably, the mixing assembly includes a bottom scraper and a mixing component. The bottom scraper is fixedly sleeved with a second transmission rod, and the scraper blades on both sides of the bottom scraper are attached to the bottom of the lower cylinder cavity. The mixing component is disposed on the upper side of the bottom scraper and is fixedly sleeved with the second transmission rod. At this time, under the rotation of the second transmission rod, the mixture is fully mixed by the mixing of the mixing component and the bottom scraping operation of the bottom scraper, and discharged through the discharge pipe.

[0012] The technical effects and advantages of this utility model are as follows: The mixing component, through its internal circulating mixing design, allows for a thorough saponification reaction of the fatty acids, effectively increasing the saponification rate and yield. This allows for a slight reduction in the fatty acid content of the initial materials. Simultaneously, the combination of the circulating component and the crushing component quickly and effectively breaks down the detergent auxiliaries and fillers, increasing their specific gravity while ensuring the soap surface does not crack. This achieves the goal of reducing production costs and increasing efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a partial cross-sectional view of the overall structure of this utility model.

[0015] Figure 3 For the present utility model Figure 2 Schematic diagram of the structure at point A in the middle.

[0016] Figure 4 For the present utility model Figure 2 Schematic diagram of the structure at point B.

[0017] The attached figures are labeled as follows: 1. Shell assembly; 101. Upper cylinder; 102. Lower cylinder; 103. Connecting sleeve; 104. First feed pipe; 105. Discharge pipe; 106. Second feed pipe; 107. Support frame; 108. Connecting pipe; 109. Control valve; 2. Mixing assembly; 201. First motor; 202. First transmission rod; 203. Turbine; 204. Stirring frame; 205. Positioning component; 206. Circulation pipe; 207. Emulsifying head; 3. Crushing assembly; 301. Second motor; 302. Second transmission rod; 303. Rotary blade; 304. Collection hopper; 305. Sleeve; 4. Circulation assembly; 401. Disc-shaped sieve hopper; 402. Angled pipe seat; 403. First transmission pipe; 404. Transmission pump; 405. Second transmission pipe; 5. Stirring assembly; 501. Bottom scraper; 502. Stirring component. Detailed Implementation

[0018] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The rapid saponification device for producing laundry soap involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Reference Figure 1 and Figure 2 This utility model provides a rapid saponification device for producing laundry soap, including a shell assembly 1 and a mixing assembly 2 and a stirring assembly 5 installed in the shell assembly 1. A circulation assembly 4 and a stirring assembly 5 are installed on the crushing assembly 3. Reference Figure 1 and Figure 2 The housing assembly 1 includes an upper cylinder 101, a lower cylinder 102, a connecting sleeve 103, a first feed pipe 104, a discharge pipe 105, a second feed pipe 106, a support frame 107, a connecting pipe 108, and a control valve 109. The upper cylinder 101 is disposed on the lower cylinder 102. The connecting sleeve 103 is fixedly installed between the upper cylinder 101 and the lower cylinder 102. The first feed pipe 104 is fixedly installed on the top of the upper cylinder 101 and communicates with its interior. The discharge pipe 105 is fixedly installed on the bottom of the lower cylinder 102 and communicates with its interior. The second feed pipe 106 is fixedly installed on the top side wall of the lower cylinder 102 and communicates with its interior. The support frame 107 is fixedly installed on the bottom of the lower cylinder 102. The connecting pipe 108 is fixedly installed between the upper cylinder 101 and the lower cylinder 102 and connects them. The control valve 109 is fixedly installed inside the connecting pipe 108. Reference Figure 2 and Figure 3The mixing component 2 includes a first motor 201, a first transmission rod 202, a turbine 203, a stirring frame 204, a positioning component 205, a circulation pipe 206, and an emulsifying head 207. The first motor 201 is fixedly mounted on the top of the upper cylinder 101. The transmission shaft of the first motor 201 is fixedly sleeved onto the first transmission rod 202. The turbine 203 and the stirring frame 204 are sequentially fixedly sleeved onto the first transmission rod 202 from top to bottom. The bottom of the first transmission rod 202 is rotatably sleeved onto the positioning component 205, which is fixedly mounted on the bottom of the inner cavity of the upper cylinder 101. The circulation pipe 206 is sleeved on the outside of the turbine 203 and fixedly mounted on the top inner cavity of the upper cylinder 101. Multiple square through slots are provided on the upper side wall of the circulation pipe 206. The emulsifying head 207 is fixedly installed on the lower side of the positioning part 205. The rotating shaft of the emulsifying head 207 is fixedly sleeved with the first transmission rod 202. At this time, the transmission shaft of the first motor 201 drives the first transmission rod 202 to rotate. At this time, the stirring frame 204 and the rotating shaft of the emulsifying head 207 are driven to rotate. The circulation pipe 206 initially mixes the mixture. The emulsifying head 207 breaks the fatty acid ester bond through strong shear force, accelerating the saponification reaction. At the same time, the turbine 203 is also driven to rotate by the first transmission rod 202. With the cooperation of the circulation pipe 206, the mixture inside flows upward through the inner tube of the circulation pipe 206 under the rotation of the turbine 203 and flows out through the square through-slot opened at its top, so that the mixture in the upper cylinder 101 is fully circulated. Reference Figure 2 and Figure 4 The crushing component 3 includes a second motor 301, a second transmission rod 302, a rotating blade 303, a collecting hopper 304, and a sleeve 305. The second motor 301 is fixedly installed at the bottom of the lower cylinder 102. The second transmission rod 302 is fixedly sleeved on the transmission shaft of the second motor 301. Two rotating blades 303 are fixedly sleeved on the top of the second transmission rod 302. The collecting hopper 304 is located on the lower side of the second feed pipe 106 and is fixedly clamped into the inner cavity of the lower cylinder 102. The sleeve 305 is sleeved on the outside of the rotating blades 303 and fixedly sleeved on the bottom of the collecting hopper 304. At this time, the transmission shaft of the second motor 301 drives the second transmission rod 302 to rotate, and the rotating blades 303 fixedly sleeved on the second transmission rod 302 are driven to rotate. Reference Figure 2The circulation component 4 includes a disc-shaped sieve 401, an angled tube seat 402, a first transmission pipe 403, a transmission pump 404, and a second transmission pipe 405. The disc-shaped sieve 401 is located on the lower side of the sleeve 305 and is fixedly clamped into the inner cavity of the lower cylinder 102. The angled tube seat 402 is fixedly sleeved on the bottom of the disc-shaped sieve 401. One end of the first transmission pipe 403 passes through the lower cylinder 102 and is fixedly installed on the angled side of the angled tube seat 402 and communicates with its interior. The other end is fixedly connected to the inlet of the transmission pump 404. One end of the second transmission pipe 405 passes through the lower cylinder 102 and is located above the collection hopper 304. The other end is fixedly connected to the outlet of the transmission pump 404. At this time, the mixture after being crushed by the crushing component 3 passes through the disc-shaped sieve 401 and is sieved. Under the action of the transmission pump 404, the unqualified part is transported to the collection hopper 304 through the first transmission pipe 403 and the second transmission pipe 405 for secondary crushing treatment, and so on. Reference Figure 2 The mixing assembly 5 includes a bottom scraper 501 and a mixing component 502. The bottom scraper 501 is fixedly sleeved with the second transmission rod 302. The scraper blades on both sides of the bottom scraper 501 are attached to the bottom of the inner cavity of the lower cylinder 102. The mixing component 502 is disposed on the upper side of the bottom scraper 501 and is fixedly sleeved with the second transmission rod 302. At this time, under the rotation of the second transmission rod 302, the mixture is fully mixed by the mixing treatment of the mixing component 502 and the bottom scraping operation of the bottom scraper 501 and discharged through the discharge pipe 105.

[0020] The working principle of this invention is as follows: When using this device, fatty acids and reaction solutions are fed into the upper cylinder 101 through the first feed pipe 104. At this time, the first motor 201 drives the first transmission rod 202 to rotate, which in turn drives the rotating shafts of the stirring frame 204 and the emulsifying head 207 to rotate. The circulation pipe 206 initially mixes the mixture. The emulsifying head 207 breaks the fatty acid ester bonds through strong shearing force, accelerating the saponification reaction. Simultaneously, the turbine 203 is also driven to rotate by the first transmission rod 202. With the cooperation of the circulation pipe 206, the mixture inside flows upward through the inner tube of the circulation pipe 206 under the rotation of the turbine 203 and flows out through the square channel opened at its top, so that the mixture in the upper cylinder 101 is fully circulated, improving the saponification reaction rate. After the reaction is completed, the control valve 109 controls the semi-finished product. The mixture flows into the lower cylinder 102 through the connecting pipe 108 and falls onto the collecting hopper 304. At the same time, the detergent and filler are fed into the lower cylinder 102 through the second feed pipe 106. The mixture then accumulates and flows into the sleeve 305. At this time, the drive shaft of the second motor 301 drives the second drive rod 302 to rotate. The rotating blade 303, which is fixedly sleeved on the second drive rod 302, is driven to rotate, breaking up the mixture. After the mixture is broken up, it is sieved through the disc sieve 401. Under the action of the transfer pump 404, the unqualified part is transported to the collecting hopper 304 through the first transfer pipe 403 and the second transfer pipe 405 for secondary breaking up. This cycle continues. Meanwhile, the qualified part is fully mixed by the stirring of the agitator 502 and the scraping of the bottom by the scraper 501 and discharged through the discharge pipe 105.

[0021] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid saponification device for producing laundry soap, comprising a housing assembly (1), a crushing assembly (3), and a mixing assembly (2) and a stirring assembly (5) installed within the housing assembly (1), wherein a circulation assembly (4) and a stirring assembly (5) are mounted on the crushing assembly (3), characterized in that: The housing assembly (1) includes an upper cylinder (101), and the mixing assembly (2) includes a first motor (201), a first transmission rod (202), a turbine (203), a stirring frame (204), a positioning element (205), a circulation pipe (206), and an emulsifying head (207). The first motor (201) is fixedly mounted on the top of the upper cylinder (101), and the transmission shaft of the first motor (201) is fixedly sleeved onto the first transmission rod (202). The turbine (203) and the stirring frame (204) are sequentially fixedly sleeved onto the first transmission rod (202) from top to bottom. On the transmission rod (202), the bottom of the first transmission rod (202) is rotatably sleeved with a positioning piece (205), the positioning piece (205) is fixedly installed at the bottom of the inner cavity of the upper cylinder (101), the circulation pipe (206) is sleeved on the outside of the turbine (203) and fixedly installed in the top inner cavity of the upper cylinder (101), the upper side wall of the circulation pipe (206) is provided with multiple square through slots, the emulsifying head (207) is fixedly installed on the lower side of the positioning piece (205), and the rotating shaft of the emulsifying head (207) is fixedly sleeved with the first transmission rod (202).

2. The rapid saponification device for producing laundry soap according to claim 1, characterized in that: The housing assembly (1) further includes a lower cylinder (102), a connecting sleeve (103), a first feed pipe (104), a discharge pipe (105), a second feed pipe (106), a support frame (107), a connecting pipe (108), and a control valve (109), wherein the upper cylinder (101) is disposed on the lower cylinder (102), the connecting sleeve (103) is fixedly installed between the upper cylinder (101) and the lower cylinder (102), and the first feed pipe (104) is fixedly installed on the top of the upper cylinder (101). The discharge pipe (105) is fixedly installed at the bottom of the lower cylinder (102) and connected to its interior. The second feed pipe (106) is fixedly installed on the top side wall of the lower cylinder (102) and connected to its interior. The support frame (107) is fixedly installed at the bottom of the lower cylinder (102). The connecting pipe (108) is fixedly installed between the upper cylinder (101) and the lower cylinder (102) and connected to them. The control valve (109) is fixedly installed inside the connecting pipe (108).

3. The rapid saponification device for producing laundry soap according to claim 2, characterized in that: The crushing assembly (3) includes a second motor (301), a second transmission rod (302), a rotary cutter (303), a collecting hopper (304), and a sleeve (305). The second motor (301) is fixedly installed at the bottom of the lower cylinder (102). The second transmission rod (302) is fixedly sleeved on the transmission shaft of the second motor (301). Two rotary cutters (303) are fixedly sleeved on the top of the second transmission rod (302). The collecting hopper (304) is located on the lower side of the second feed pipe (106) and is fixedly clamped in the inner cavity of the lower cylinder (102). The sleeve (305) is sleeved on the outside of the rotary cutter (303) and fixedly sleeved on the bottom of the collecting hopper (304).

4. The rapid saponification device for producing laundry soap according to claim 3, characterized in that: The circulation assembly (4) includes a disc-shaped sieve bucket (401), an angled tube seat (402), a first transmission pipe (403), a transmission pump (404), and a second transmission pipe (405). The disc-shaped sieve bucket (401) is located on the lower side of the sleeve (305) and is fixedly clamped to the inner cavity of the lower cylinder (102). The angled tube seat (402) is fixedly sleeved on the bottom of the disc-shaped sieve bucket (401). One end of the first transmission pipe (403) passes through the lower cylinder (102) and is fixedly installed on the angled side of the angled tube seat (402) and communicates with its interior. The other end is fixedly connected to the inlet of the transmission pump (404). One end of the second transmission pipe (405) passes through the lower cylinder (102) and is located above the collection bucket (304). The other end is fixedly connected to the outlet of the transmission pump (404).

5. The rapid saponification device for producing laundry soap according to claim 2, characterized in that: The stirring assembly (5) includes a bottom scraper (501) and a stirring component (502), wherein the bottom scraper (501) is fixedly sleeved with the second transmission rod (302), the scraper blades on both sides of the bottom scraper (501) are attached to the bottom of the inner cavity of the lower cylinder (102), and the stirring component (502) is arranged on the upper side of the bottom scraper (501) and fixedly sleeved with the second transmission rod (302).

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