Dismountable hanger for yarn dyeing

Abstract

The utility model relates to detachable yarn hanging frame technical field discloses detachable yarn dyeing hanging frame, including mounting panel, the top of mounting panel all is equipped with the jack around, the inner wall of multiple jack all is connected with the hanger bar of sliding, the top of mounting panel all is fixedly connected with the support rod around close to the middle part, multiple support rod's top is fixedly connected with the fixed plate, the top of fixed plate all is equipped with the clamping groove around, the outer wall of hanger bar is connected with the clamping clamp of sliding close to the top, the outer wall top of hanger bar is connected with the connecting rod of rotation, the both ends of connecting rod all are fixedly connected with the oval plate, multiple oval plate's top all are fixedly connected with the adjusting plate. In the utility model, the jack of the inner wall of mounting panel can support the sliding of hanger bar, satisfy the function of dismounting at the same time, convenient operation improves work efficiency greatly, strengthens the stability after installation simultaneously.

Description

Technical Field

[0001] This utility model relates to the technical field of detachable yarn hangers, and in particular to detachable yarn dyeing hangers. Background Technology

[0002] In the textile printing and dyeing industry, yarn dyeing, as a key process for imparting color and texture to fabrics, directly impacts a company's market competitiveness through its production efficiency and dyeing quality. With the surge in personalized and fast-fashion demands in the textile market, yarn dyeing is showing a trend towards small-batch, multi-variety, and fast-delivery production, placing higher demands on the flexibility and adaptability of dyeing equipment. According to industry statistics, in 2023, the global textile printing and dyeing industry experienced a high rate of order delays due to insufficient dyeing equipment efficiency. Among these delays, production losses in the yarn dyeing process were caused by unreasonable hanging rack equipment. Against this backdrop, developing a yarn dyeing hanging rack that is flexible in structure, highly adaptable, and easy to disassemble and transport is of great significance for improving dyeing production efficiency, reducing operating costs, and promoting the green and intelligent development of the textile printing and dyeing industry. It is also a key technical challenge that urgently needs to be addressed in the current textile equipment field.

[0003] Currently, detachable yarn hangers on the market are mainly composed of modular frame structure components and yarn hanging functional components. Traditional yarn dyeing hangers mostly adopt a fixed structure, usually consisting of a metal frame and fixed hooks. This type of hanger has many drawbacks. During transportation and storage, the fixed structure of the hanger occupies a lot of space, resulting in high logistics costs. It also cannot be flexibly adjusted according to different transportation tools and warehouse layouts. Traditional hangers cannot meet diverse yarn hanging needs, leading to frequent problems such as yarn tangling and uneven dyeing, which seriously affects the product qualification rate. Although existing yarn dyeing hanger improvement technologies have optimized the yarn hanging method and material performance to some extent, such as using plastic coatings to improve corrosion resistance and designing layered yarn hanging structures to reduce tangling, they still have not broken through the limitations of the fixed structure. These improvement technologies cannot solve the core problems of poor equipment versatility, inconvenient transportation and storage, and time-consuming and labor-intensive installation and disassembly. They are difficult to meet the production mode of modern textile enterprises that require rapid response to market demands. At the same time, due to long-term contact with acid and alkali dyeing solutions and high-temperature steam environments, ordinary metal hangers are prone to corrosion, rust, and structural deformation, which not only shortens the service life of the equipment but may also contaminate the yarn with rust, increasing the defect rate. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a detachable yarn dyeing rack, which aims to improve the problem of the difficulty in disassembling and installing traditional yarn dyeing racks in the prior art.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a detachable yarn dyeing rack, including a mounting plate. The mounting plate has insertion holes around its top perimeter. Hanging rods are slidably connected to the inner walls of multiple insertion holes. Support rods are fixedly connected to the top perimeter of the mounting plate near the center. A fixing plate is fixedly connected to the top of multiple support rods. Engaging grooves are formed around the top perimeter of the fixing plate. Engaging clamps are slidably connected to the outer wall of the hanging rod near its top. A connecting shaft is rotatably connected to the top of the outer wall of the hanging rod. Elliptical plates are fixedly connected to both ends of the connecting shaft. Adjustment plates are fixedly connected to the top of multiple elliptical plates. The bottoms of multiple engaging clamps engage with corresponding engaging grooves. A drying mechanism is provided at the bottom of the mounting plate to accelerate the drying of the dyed yarn.

[0006] As a further description of the above technical solution:

[0007] The drying mechanism includes a support platform, the top of which is fixed to the bottom of the outer wall of the mounting plate. A motor is fixedly connected to the middle of the inner wall of the support platform, and the output end of the motor is fixedly connected to a gear. The outer wall passes through the inner walls of the mounting plate and the fixed plate and is fixedly connected to a gear. The inner wall of the fixed plate is rotatably connected to a drive shaft around its perimeter near the center. The upper and lower ends of the multiple drive shafts are fixedly connected to gears. The outer wall of the upper gear meshes with gear one. The outer wall of the hanging rod is fixedly connected to a gear three near the center, and the outer wall of the lower gear two meshes with gear three.

[0008] As a further description of the above technical solution:

[0009] Protective pads are fixedly connected to all four sides of the outer wall of the fixing plate, and protective strips are fixedly connected to the front and rear sides of the top surface of the mounting plate near the middle.

[0010] As a further description of the above technical solution:

[0011] The outer wall of the fixed plate is fixedly connected to handles around the center, and the outer walls of the handles are fixedly connected to anti-slip sleeves.

[0012] As a further description of the above technical solution:

[0013] Protective plates are fixedly connected to the top surface of the mounting plate near the center on both the left and right sides, and protective pads are fixedly connected to the top surface of the mounting plate near the edges on both the left and right ends.

[0014] As a further description of the above technical solution:

[0015] Square pads are fixedly connected to all four sides of the outer wall of the motor, and soft pads are fixedly connected to all four sides of the top of the support platform.

[0016] As a further description of the above technical solution:

[0017] A controller is fixedly connected to the top right end of the mounting plate, and the controller is electrically connected to the motor.

[0018] As a further description of the above technical solution:

[0019] A limit plate is slidably connected to the bottom of the outer wall of the hanging rod, and yarn rollers are slidably connected to both the upper and lower ends of the outer wall of the hanging rod.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the insertion hole on the inner wall of the mounting plate can support the sliding of the hanging rod, while the locking clamp plate slides on the outer wall of the hanging rod near the top. By adjusting the adjusting plate, the bottom of the adjusting plate can drive the elliptical plate to rotate, and the elliptical surface of the elliptical plate can contact the locking clamp plate and press downward, thereby realizing the sliding installation of the yarn roller drying on the hanging rod. While satisfying the disassembly function, the operation is convenient and greatly improves work efficiency, while also enhancing the stability after installation.

[0022] 2. In this utility model, a support platform is fixed at the bottom of the mounting plate to support the entire equipment. At the same time, a motor is fixed on the inner wall of the support platform. When the motor rotates, it can drive the gear at the bottom to rotate through the fixed output end, thereby increasing the drying efficiency of the multiple yarn rollers installed on the outer wall of the hanging rod. It is highly automated and easy to operate, meeting the drying needs of yarn after dyeing, thereby improving work efficiency. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the mounting plate of the detachable yarn dyeing hanger proposed in this utility model;

[0024] Figure 2 This is a structural diagram of the gears in the detachable yarn dyeing hanger proposed in this utility model.

[0025] Figure 3 This is a partial structural diagram of the fixing plate of the detachable yarn dyeing hanger proposed in this utility model;

[0026] Figure 4 This is a diagram illustrating the structure of the yarn roller in the detachable yarn dyeing hanger proposed in this utility model.

[0027] Figure 5 This is a schematic diagram of the gear structure of the detachable yarn dyeing hanger proposed in this utility model.

[0028] Legend:

[0029] 1. Mounting plate; 2. Drying mechanism; 201. Motor; 202. Drive shaft; 203. Gear 1; 204. Drive shaft; 205. Gear 2; 206. Gear 3; 207. Support platform; 3. Hanging rod; 4. Clamping plate; 5. Oval plate; 6. Connecting shaft; 7. Adjusting plate; 8. Support rod; 9. Clamping groove; 10. Fixing plate; 11. Insertion hole; 12. Yarn roller; 13. Protective strip; 14. Protective pad 1; 15. Soft pad; 16. Square pad; 17. Protective plate; 18. Protective pad; 19. Handle; 20. Anti-slip sleeve; 21. Controller; 22. Limit plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 3 - Appendix Figure 5 This utility model provides an embodiment of a detachable yarn dyeing rack, including a mounting plate 1. The mounting plate 1 has insertion holes 11 around its top perimeter. Hanging rods 3 are slidably connected to the inner walls of the insertion holes 11. Support rods 8 are fixedly connected to the top of the mounting plate 1 near its center. A fixing plate 10 is fixedly connected to the top of the support rods 8. Engaging grooves 9 are provided around the top of the fixing plate 10. Engaging clamps 4 are slidably connected to the outer wall of the hanging rods 3 near its top. A connecting shaft 6 is rotatably connected to the top of the outer wall of the hanging rods 3. Elliptical plates 5 are fixedly connected to both ends of the connecting shaft 6. Engaging clamps 4 are slidably connected to the outer wall of the hanging rods 3 near its top, while the connecting shaft 6 is rotatably connected to the top of the outer wall of the hanging rods 3. Adjustment plates 7 are fixedly connected to the top of the multiple elliptical plates 5. The bottoms of the multiple engaging clamps 4 engage with the corresponding engaging grooves 9. A drying mechanism 2 is provided at the bottom of the mounting plate 1 to accelerate the drying of the dyed yarn.

[0032] Specifically, multiple insertion holes 11 are evenly provided around the top of the mounting plate 1. The inner walls of these insertion holes 11 can be slidably connected to the hanging rods 3. Several support rods 8 are firmly fixedly connected to the top of the mounting plate 1 near the center. A large fixing plate 10 is fixedly connected to the top of these support rods 8. The top surface of the fixing plate 10 is provided with locking grooves 9 for locking. Elliptical plates 5 are fixedly connected to both ends of the connecting shaft 6. Adjustment plates 7 for adjustment are fixedly connected to the top of the multiple elliptical plates 5. The bottoms of multiple locking clamps 4 are tightly locked with the corresponding locking grooves 9 to ensure the stability of the structure. In addition, a drying mechanism 2 is specially provided at the bottom of the mounting plate 1. The main function of the drying mechanism 2 is to speed up the drying process of dyed items and improve work efficiency.

[0033] Please see the appendix Figure 2 - Appendix Figure 4 The drying mechanism 2 includes a support platform 207. The top of the support platform 207 is fixed to the bottom of the outer wall of the mounting plate 1. A motor 201 is fixedly connected to the middle of the inner wall of the support platform 207. The output end of the motor 201 is fixedly connected to 202. The outer wall of 202 passes through the inner walls of the mounting plate 1 and the fixed plate 10 and is fixedly connected to a gear 203. The inner wall of the fixed plate 10 is rotatably connected to a drive shaft 204 around the center. The upper and lower ends of these drive shafts 204 are fixedly connected to a gear 205. The outer wall of the upper gear 205 meshes with the gear 203 to achieve power transmission. The upper and lower ends of multiple drive shafts 204 are fixedly connected to a gear 205. The outer wall of the upper gear 205 meshes with the gear 203. The outer wall of the hanging rod 3 is fixedly connected to a gear 206 near the center. The outer wall of the lower gear 205 meshes with the gear 206.

[0034] Specifically, a motor 201 is fixedly connected to the middle of the inner wall of the support platform 207. The output end of the motor 201 is fixedly connected to a transmission device 202. The outer wall of the transmission device 202 passes through the inner walls of the mounting plate 1 and the fixing plate 10 respectively, and a gear 203 is fixedly connected to its outer wall. Near the center of the inner wall of the fixing plate 10, multiple transmission shafts 204 are installed by rotational connection. In addition, near the center of the outer wall of the hanging rod 3, a gear 206 is fixedly connected. The outer wall of the gear 205 located on the lower side meshes with the gear 206, thus forming a complete transmission system to ensure the smooth operation of the entire device.

[0035] Please see the appendix Figure 1 - Appendix Figure 3Protective pads 18 are fixedly connected to all four sides of the outer wall of the fixing plate 10. Protective strips 13 are fixedly connected to the front and rear sides of the top surface of the mounting plate 1 near the middle. Handles 19 are fixedly connected to all four sides of the middle of the outer wall of the fixing plate 10. Anti-slip sleeves 20 are fixedly connected to the outer walls of multiple handles 19. Handles 19 are fixedly installed in a stable connection manner at the middle four sides of the outer wall of the fixing plate 10. These handles 19 are convenient for users to hold when moving or moving equipment. Anti-slip sleeves 20 are further fixedly connected to the outer walls of multiple handles 19. These anti-slip sleeves 20 can significantly improve the friction when holding and prevent the hand from slipping. Protective plates 17 are fixedly connected to the left and right sides of the top surface of the mounting plate 1 near the middle. Protective pads 14 are fixedly connected to the left and right ends of the top surface of the mounting plate 1 near the edge.

[0036] Specifically, protective pads 18 are securely fixed to all four sides of the outer wall of the mounting plate 10. These protective pads 18 can effectively prevent damage caused by collision or friction during use. At the same time, protective strips 13 are reliably fixed to the top surface of the mounting plate 1 near the center, specifically on the front and rear sides. These protective strips 13 provide protection to prevent objects from slipping or impacting. Protective plates 17 are securely fixed to the left and right sides of the top surface of the mounting plate 1 near the center. These protective plates 17 can effectively protect the surface of the mounting plate 1 from damage. Finally, protective pads 14 are stably fixed to the left and right ends of the top surface of the mounting plate 1 near the edges. These protective pads 14 can act as a buffer to prevent the edge parts from being damaged in a collision.

[0037] Please see the appendix Figure 1 - Appendix Figure 3 Square pads 16 are fixedly connected to the outer walls of the motor 201. Soft pads 15 are fixedly connected to the top of the support platform 207. A controller 21 is fixedly connected to the top right end of the mounting plate 1. The controller 21 and the motor 201 are electrically connected. A limit plate 22 is slidably connected to the bottom of the outer wall of the hanging rod 3. The limit plate 22 is flexibly slidably connected to the bottom of the outer wall of the hanging rod 3 through a sliding connection mechanism. The limit plate 22 can play a limiting and guiding role in the movement of the hanging rod 3, ensuring the stable operation of the hanging rod 3. Yarn rollers 12 are slidably connected to the upper and lower ends of the outer wall of the hanging rod 3.

[0038] Specifically, sturdy square pads 16 are firmly fixed to the outer walls of the motor 201 with fasteners. These square pads 16 are evenly distributed to ensure that the motor 201 can remain stable and reduce vibration during operation. Similarly, soft and elastic pads 15 are also firmly fixed to the top of the support platform 207 with reliable fixing methods. These pads 15 can effectively buffer and reduce the impact force generated during equipment operation. The controller 21 is electrically connected to the motor 201 through a cable or other electrical connection method to ensure that the controller 21 can accurately control the operating status of the motor 201. In addition, yarn rollers 12 for winding yarn are slidably connected to the upper and lower ends of the outer walls of the hanging rod 3 through sliding bearings or other sliding connection devices. These yarn rollers 12 can rotate smoothly during the up and down movement of the hanging rod 3 to ensure the even distribution and smooth delivery of yarn.

[0039] Working principle: The insertion hole 11 on the inner wall of the mounting plate 1 can support the sliding of the hanging rod 3. At the same time, the locking clamp 4 slides on the outer wall of the hanging rod 3 near the top. By adjusting the adjusting plate 7, the bottom of the adjusting plate 7 can drive the elliptical plate 5 to rotate. The elliptical surface of the elliptical plate 5 can contact the locking clamp 4 and press downward, so that the bottom of the outer wall of the locking clamp 4 can be locked in the locking groove 9 opened at the top of the fixing plate 10. This realizes the sliding installation of the yarn roller 12 drying on the hanging rod 3. While satisfying the disassembly function, it is easy to operate and greatly improves work efficiency, while also enhancing the stability after installation.

[0040] A support platform 207 is fixed at the bottom of the mounting plate 1 to support the entire equipment. A motor 201 is fixed on the inner wall of the support platform 207. When the motor 201 rotates, it drives the gear 1 203 at the bottom to rotate through the output end fixed 202. Gear 2 205 meshes around the outer wall of gear 1 203. Through the connection of the transmission shaft 204, when gear 2 205 rotates, it drives the gear 3 206 fixed near the middle of the outer wall of the hanging rod 3 to rotate through the meshing transmission at the bottom. This increases the drying efficiency of the multiple yarn rollers 12 installed on the outer wall of the hanging rod 3. It is highly automated and easy to operate, meets the drying needs of yarn after dyeing, and thus improves work efficiency.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A detachable yarn dyeing rack, including a mounting plate (1), characterized in that: The mounting plate (1) has insertion holes (11) on all four sides of its top. Hanging rods (3) are slidably connected to the inner walls of the multiple insertion holes (11). Support rods (8) are fixedly connected to the top of the mounting plate (1) near the center. Fixing plates (10) are fixedly connected to the top of the multiple support rods (8). Engaging grooves (9) are opened on all four sides of the top surface of the fixing plate (10). Engaging clamps (4) are slidably connected to the outer wall of the hanging rod (3) near the top. A connecting shaft (6) is rotatably connected to the top of the outer wall of the hanging rod (3). Elliptical plates (5) are fixedly connected to both ends of the connecting shaft (6). Adjusting plates (7) are fixedly connected to the top of the multiple elliptical plates (5). The bottom of the multiple engaging clamps (4) engages with the corresponding engaging grooves (9). A drying mechanism (2) is provided at the bottom of the mounting plate (1). The drying mechanism (2) is used to speed up the drying of the dyed product.

2. The detachable yarn dyeing rack according to claim 1, characterized in that: The drying mechanism (2) includes a support platform (207), the top of which is fixed to the bottom of the outer wall of the mounting plate (1). A motor (201) is fixedly connected to the middle of the inner wall of the support platform (207). The output end of the motor (201) is fixedly connected to (202). The outer wall of (202) passes through the inner walls of the mounting plate (1) and the fixing plate (10) and is fixedly connected to a gear (203). The inner wall of the fixing plate (10) is rotatably connected to a drive shaft (204) around the center. The upper and lower ends of the multiple drive shafts (204) are fixedly connected to a gear (205). The outer wall of the upper gear (205) meshes with the gear (203). The outer wall of the hanging rod (3) is fixedly connected to a gear (206) near the center. The outer wall of the lower gear (205) meshes with the gear (206).

3. The detachable yarn dyeing rack according to claim 1, characterized in that: Protective pads (18) are fixedly connected to the outer wall of the fixing plate (10) around the perimeter, and protective strips (13) are fixedly connected to the top surface of the mounting plate (1) near the center on both the front and back sides.

4. The detachable yarn dyeing rack according to claim 1, characterized in that: The outer wall of the fixed plate (10) is fixedly connected with handles (19) around the center, and the outer walls of the multiple handles (19) are fixedly connected with anti-slip sleeves (20).

5. The detachable yarn dyeing rack according to claim 1, characterized in that: Protective plates (17) are fixedly connected to the top surface of the mounting plate (1) near the middle on both the left and right sides, and protective pads (14) are fixedly connected to the top surface of the mounting plate (1) near the edges on both the left and right ends.

6. The detachable yarn dyeing rack according to claim 2, characterized in that: Square pads (16) are fixedly connected to the outer walls of the motor (201) and soft pads (15) are fixedly connected to the top of the support platform (207).

7. The detachable yarn dyeing rack according to claim 2, characterized in that: A controller (21) is fixedly connected to the top right end of the mounting plate (1), and the controller (21) is electrically connected to the motor (201).

8. The detachable yarn dyeing rack according to claim 1, characterized in that: The bottom of the outer wall of the hanging rod (3) is slidably connected to a limiting plate (22), and yarn rollers (12) are slidably connected to the upper and lower ends of the outer wall of the hanging rod (3).

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