Concrete pile delivery device leveling auxiliary device

Abstract

The application belongs to the technical field of leveling auxiliary devices, and discloses a concrete pile feeder leveling auxiliary device, which comprises a pile feeder, a mounting plate fixed on the pile feeder, a first bubble instrument fixed on the mounting plate, a placing plate fixed on the side wall of the mounting plate close to the first bubble instrument, a second bubble instrument fixed on the placing plate, the first bubble instrument and the second bubble instrument being horizontally arranged and perpendicular to each other, an L-shaped connecting plate and a horizontal plate fixed on the mounting plate, a first monitoring camera arranged on the L-shaped connecting plate, a second monitoring camera arranged on the horizontal plate, and an alarm assembly arranged on the mounting plate and used for receiving monitoring results transmitted by the first monitoring camera and the second monitoring camera and alarming when the pile feeder is inclined. The alarm assembly is arranged to monitor the inclination of the pile feeder, so that the operation steps are simplified, and the leveling efficiency of the concrete pile feeder is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of leveling auxiliary devices, and in particular to a leveling auxiliary device for a concrete pile driver. Background Technology

[0002] A leveling auxiliary device is an auxiliary tool that automatically or semi-automatically adjusts the horizontal state of equipment or objects through components such as mechanical structures, sensors, and control systems. Its core function is to solve the problem of object tilting and ensure that it maintains a stable horizontal posture during operation, use, or installation. It is widely used in many fields such as industrial production, engineering construction, transportation, and daily life.

[0003] As a key auxiliary tool for precast concrete piles, the concrete pile driver's core function is to accurately drive the precast piles into the designed underground depth. However, in actual pile driving operations, to avoid the problem of inclined insertion of the precast piles, it is necessary to ensure that the concrete pile driver itself is in a horizontal state. In existing technology, workers usually place an air bubble meter on the concrete pile driver and visually observe the position of the air bubbles to determine whether the concrete pile driver is horizontal, thereby ensuring that the delivered concrete pile remains vertical. Since the concrete pile driver may vibrate during use, the air bubble meter is usually checked after the concrete pile driver stops or before driving the pile, which is a cumbersome operation and reduces the leveling efficiency of the concrete pile driver. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a leveling auxiliary device for concrete pile drivers.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a leveling auxiliary device for a concrete pile driver, comprising a pile driver, an installation plate fixed on the pile driver, a first bubble meter fixed on the installation plate, a placement plate fixed on the side wall of the installation plate near the first bubble meter, a second bubble meter fixed on the placement plate, the first bubble meter and the second bubble meter being horizontally arranged and perpendicular to each other; an L-shaped connecting plate and a horizontal plate fixed on the installation plate, a first monitoring camera for monitoring the first bubble meter being provided on the L-shaped connecting plate, a second monitoring camera for monitoring the second bubble meter being provided on the horizontal plate, and an alarm component for receiving the monitoring results transmitted by the first monitoring camera and the second monitoring camera and for triggering an alarm when the pile driver tilts.

[0006] By adopting the above technical solution, when the pile driver tilts left or right or forward or backward, the liquid in the first and second bubble gauges shifts under the influence of gravity, causing the bubbles to move. The first and second monitoring cameras detect the status of their respective bubble gauges and trigger an alarm via an alarm component after the bubbles shift. Subsequently, the operator adjusts the position of the pile driver based on the tilt status reflected by the bubble gauges. Specifically, the pile driver is usually equipped with an adjustable angle structure (this is a conventional method and does not need to be elaborated), so that the bubble gauge indication reaches a horizontal state (reflecting the horizontal state of the pile driver). After adjustment, the precast pile can be driven. This application changes the traditional method of operators judging whether the concrete pile driver is horizontal by visually observing the bubble position of the bubble gauge, simplifying the operation steps and improving the leveling efficiency of the concrete pile driver.

[0007] Furthermore, the alarm component includes a controller fixed to the mounting plate, an alarm light mounted on the mounting plate, and a buzzer mounted on the mounting plate. The alarm light, the first monitoring camera, the second monitoring camera, and the buzzer are all electrically connected to the controller. The first monitoring camera and the second monitoring camera transmit their respective monitoring results to the controller in real time.

[0008] By adopting the above technical solution, before each pile driving, when the first monitoring camera and the second monitoring camera detect that the bubbles of the first bubble meter and the second bubble meter have shifted, the two will transmit the monitoring results to the controller in the form of an electrical signal. The controller will control the alarm light to flash continuously and at the same time control the buzzer to emit a specific alarm sound to alert the staff that the pile driver should be adjusted to a horizontal state before the subsequent pile driving work can be carried out.

[0009] Furthermore, the mounting plate is provided with a protective component, which includes an arc-shaped mounting bracket fixed to the mounting plate and a hemispherical transparent protective cover fixed to the arc-shaped mounting bracket. The first monitoring camera and the second monitoring camera are both located inside the hemispherical transparent protective cover, and the alarm light and the buzzer are both located outside the hemispherical transparent protective cover. The arc-shaped mounting bracket is provided with a cleaning component for cleaning the outer wall of the hemispherical transparent protective cover.

[0010] By adopting the above technical solution, the setting of the hemispherical transparent protective cover reduces the probability of dust and other debris covering the mirror surfaces of the first and second monitoring cameras. At the same time, when a large amount of dust accumulates on the outer surface of the hemispherical transparent protective cover, affecting the monitoring of the first and second bubble meters by the first and second monitoring cameras, the staff can clean the outer surface of the hemispherical transparent protective cover by using the cleaning component, thereby improving the light transmittance of the hemispherical transparent protective cover and facilitating the monitoring work of the bubble meter.

[0011] Furthermore, the cleaning assembly includes a sleeve, with the center of the hemispherical transparent protective cover located on the axis of the sleeve. The sleeve passes through the arc-shaped mounting bracket and the hemispherical transparent protective cover and is rotatably connected to both. The cleaning assembly also includes a connecting cylinder fixedly sleeved on the sleeve and located outside the hemispherical transparent protective cover, a driven bevel gear fixedly sleeved on the sleeve, a fixing block fixed on the arc-shaped mounting bracket near the first bubble generator, a drive motor fixed on the fixing block, a rotating rod fixed on the output shaft of the drive motor, and a driving bevel gear fixedly sleeved on the rotating rod and meshing with the driven bevel gear. The driven bevel gear, the fixing block, the drive motor, the rotating rod, and the driving bevel gear are all located inside the hemispherical transparent protective cover. An arc-shaped scraper is fixed on the outer wall of the connecting cylinder, and an arc-shaped rubber strip is provided on the side of the arc-shaped scraper near the first bubble generator. The arc-shaped rubber strip is in contact with the outer wall of the hemispherical transparent protective cover.

[0012] By adopting the above technical solution, after the staff starts the drive motor, the drive motor works and drives the rotating rod fixed to it, the driving bevel gear fixed to the rotating rod, the driven bevel gear meshing with the driving bevel gear, the sleeve fixed to the driven bevel gear, the connecting cylinder fixed to the sleeve, and the arc-shaped scraper fixed to the connecting cylinder to rotate. This causes the arc-shaped rubber strip to adhere to the hemispherical transparent protective cover and make a circular motion around the axis of the sleeve, thereby cleaning the outer wall of the hemispherical transparent protective cover and ensuring the light transmittance of the hemispherical transparent protective cover.

[0013] Furthermore, a fixing plate is fixed to the side of the arc-shaped mounting bracket near the first bubble meter. The fixing plate is equipped with a supplementary light for supplementing the first monitoring camera and the second monitoring camera. The supplementary light is electrically connected to the controller.

[0014] By adopting the above technical solution, when the surface of the hemispherical transparent protective cover is covered with dust and affects the light transmittance, the controller automatically controls the supplementary light to be turned on. The supplementary light plays a good supplementary lighting role, ensuring the illumination inside the hemispherical transparent protective cover, so that the first monitoring camera and the second monitoring camera can clearly identify the images of the first bubble meter and the second bubble meter, thereby improving the accuracy of the monitoring data.

[0015] Furthermore, a connecting rod is fixed to the side of the arc-shaped mounting bracket near the first bubbler, and a connecting pipe communicating with the sleeve is fixed to the bottom of the connecting rod. The connecting pipe is connected to the hose of the external water supply system. A rotary sealing structure is provided at the intersection of the connecting pipe and the sleeve. A connecting hole is provided on the side wall of the connecting sleeve. A connecting groove communicating with the connecting hole is provided inside the arc-shaped scraper. A water outlet hole communicating with the connecting groove is provided on the side of the arc-shaped scraper near the first bubbler, and multiple water outlet holes are provided.

[0016] Furthermore, the water outlets are inclined toward the outer wall of the hemispherical transparent protective cover, and each water outlet is equipped with a nozzle.

[0017] Furthermore, the mounting plate is provided with through holes for the hose to pass through.

[0018] By adopting the above technical solution, the staff passes the hose through the perforation and connects it to the connecting pipe. After turning on the external water supply system, the water flows through the hose into the connecting pipe and circulates through the sleeve, connecting cylinder, and connecting groove. At the same time, the rotating sealing structure prevents water from leaking out of the gaps during the rotation of the sleeve. This allows the nozzle in the water outlet to continuously deliver water to the hemispherical transparent protective cover, and the arc-shaped rubber strip continuously cleans the outer surface, reducing the probability that dust and other debris will block the light and affect the normal monitoring of the first and second monitoring cameras.

[0019] In summary, this utility model has the following beneficial effects: When the pile driver tilts left or right or forward or backward, the liquid in the first and second bubble gauges shifts under the influence of gravity, causing the bubbles to move. The first and second monitoring cameras detect the status of their respective bubble gauges and trigger an alarm via an alarm component after the bubbles shift. Subsequently, the operator adjusts the position of the pile driver based on the tilt status reflected by the bubble gauges. Specifically, the pile driver is usually equipped with an adjustable angle structure (this is a conventional method and need not be elaborated upon) to ensure that the bubble gauge indication is horizontal (reflecting the horizontal status of the pile driver). After adjustment, the precast pile can be driven. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model; Figure 2 yes Figure 1 Enlarged view of point A in the middle; Figure 3 yes Figure 1 A schematic diagram of the structure after removing the pile driver; Figure 4 yes Figure 3 Enlarged view of point B in the middle; Figure 5 This is a schematic diagram illustrating the structure of the cleaning component in an embodiment of this utility model; Figure 6 This is a schematic diagram of an embodiment of the present invention to highlight the connection between the connecting groove and the connecting hole; Figure 7 yes Figure 6 Enlarged diagram of point C in the middle.

[0021] In the diagram: 1. Pile driver; 2. Mounting plate; 21. First bubble meter; 22. Placement plate; 23. Second bubble meter; 24. L-shaped connecting plate; 25. Horizontal plate; 26. Perforation; 27. Battery; 3. First monitoring camera; 4. Second monitoring camera; 5. Alarm assembly; 51. Controller; 52. Alarm light; 6. Protective assembly; 61. Arc-shaped mounting bracket; 611. Connecting rod; 612. Connecting pipe; 62. Hemispherical transparent protective cover; 7. Cleaning assembly; 71. Sleeve; 72. Connecting cylinder; 721. Connecting hole; 73. Driven bevel gear; 74. Fixing block; 75. Drive motor; 76. Rotating rod; 77. Active bevel gear; 8. Arc-shaped scraper; 81. Arc-shaped rubber strip; 82. Connecting groove; 83. Water outlet; 84. Nozzle; 9. Fixing plate; 91. Supplemental light. Detailed Implementation

[0022] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0023] like Figure 1-7 As shown in the illustration, this application discloses a leveling auxiliary device for a concrete pile driver 1, including a pile driver 1, a mounting plate 2, a first bubble meter 21, a placement plate 22, a second bubble meter 23, an L-shaped connecting plate 24, a horizontal plate 25, a first monitoring camera 3, a second monitoring camera 4, and an alarm component 5. The mounting plate 2 is fixed to the pile driver 1, and a through hole 26 for a flexible hose to pass through is provided on the mounting plate 2. The first bubble meter 21 is fixed to the mounting plate 2. The placement plate 22 is fixed to the side wall of the mounting plate 2 near the first bubble meter 21, and the second bubble meter 23 is fixed to the placement plate 22. The second bubble meter 23 is horizontally and perpendicularly to the first bubble meter 21. The L-shaped connecting plate 24 is fixed to the mounting plate 2, and the cross-section of the L-shaped connecting plate 24 is L-shaped. The horizontal plate 25 is fixed to the mounting plate 2. The first monitoring camera 3 is provided on the L-shaped connecting plate 24 for monitoring the first bubble meter 21. A second monitoring camera 4 is installed on the horizontal plate 25. The second monitoring camera 4 is used to monitor the second bubble meter 23.

[0024] An alarm component 5 is mounted on the mounting plate 2. The alarm component 5 receives monitoring results transmitted from the first monitoring camera 3 and the second monitoring camera 4, and triggers an alarm when the pile driver 1 tilts. The alarm component 5 includes a controller 51, an alarm light 52, and a buzzer (not shown in the figure). The controller 51 is fixed to the mounting plate 2, and the alarm light 52 and buzzer are also mounted on the mounting plate 2. In this embodiment, the alarm light 52, the first monitoring camera 3, the second monitoring camera 4, and the buzzer are all electrically connected to the controller 51. The first monitoring camera 3 and the second monitoring camera 4 transmit their respective monitoring results to the controller 51 in real time.

[0025] In this embodiment, a protective component 6 is provided on the mounting plate 2. The protective component 6 includes an arc-shaped mounting bracket 61 and a hemispherical transparent protective cover 62. The arc-shaped mounting bracket 61 is fixed to the mounting plate 2, and the hemispherical transparent protective cover 62 is fixed to the arc-shaped mounting bracket 61. In this embodiment, both the first monitoring camera 3 and the second monitoring camera 4 are located inside the hemispherical transparent protective cover 62, and the alarm light 52 and the buzzer are located outside the hemispherical transparent protective cover 62.

[0026] In this embodiment, the cleaning component 7 is mounted on the arc-shaped mounting bracket 61 and is used to clean the outer wall of the hemispherical transparent protective cover 62. The cleaning component 7 includes a sleeve 71, a connecting cylinder 72, a driven bevel gear 73, a fixing block 74, a drive motor 75, a rotating rod 76, and a driving bevel gear 77. The sleeve 71 passes through the arc-shaped mounting bracket 61 and the hemispherical transparent protective cover 62, and is rotatably connected to both. The connecting cylinder 72 is fixedly sleeved on the sleeve 71 and is located on the outside of the hemispherical transparent protective cover 62. The driven bevel gear 73 is fixedly sleeved on the sleeve 71, and the fixing block 74 is fixed to the side of the arc-shaped mounting bracket 61 near the first bubble meter 21. The drive motor 75 is fixed to the fixing block 74, and the rotating rod 76 is fixed to the output shaft of the drive motor 75. The driving bevel gear 77 is fixedly sleeved on the rotating rod 76 and meshes with the driven bevel gear 73. The axis of the driving bevel gear 77 is perpendicular to the axis of the driven bevel gear 73. In this embodiment, a battery 27 is provided on the mounting plate 2. The battery 27 provides power to the drive motor 75, the first monitoring camera 3, and the second monitoring camera 4. In this embodiment, the driven bevel gear 73, the fixing block 74, the drive motor 75, the rotating rod 76, the driving bevel gear 77, and the battery 27 are all located inside the hemispherical transparent protective cover 62. An arc-shaped scraper 8 is fixed on the outer wall of the connecting cylinder 72. An arc-shaped rubber strip 81 is provided on the side of the arc-shaped scraper 8 near the first bubble meter 21. The arc-shaped rubber strip 81 is in contact with the outer wall of the hemispherical transparent protective cover 62.

[0027] When the pile driver 1 tilts left or right or forward or backward, the liquid in the first bubble meter 21 and the second bubble meter 23 shifts under the influence of gravity, causing the bubbles to move. The first monitoring camera 3 and the second monitoring camera 4 monitor the status of their respective bubble meters. When the first monitoring camera 3 and the second monitoring camera 4 detect that the bubbles in the first bubble meter 21 and the second bubble meter 23 have shifted, they transmit the monitoring results to the controller 51 in the form of an electrical signal. The controller 51 controls the alarm light 52 to flash continuously and simultaneously controls the buzzer to emit a specific alarm sound to alert the staff. The pile driver 1 must be adjusted to a horizontal state before the subsequent pile driving work can be carried out. Specifically, the pile driver 1 is usually equipped with an adjustable angle structure (this part is a conventional method and does not need to be elaborated). The bubble meter indication reaches a horizontal state (reflecting the horizontal state of the pile driver 1). After adjustment, the precast pile can be driven.

[0028] In this embodiment, a fixing plate 9 is fixed to the side of the arc-shaped mounting bracket 61 near the first bubble meter 21. A supplementary light 91 is provided on the fixing plate 9 to provide supplementary lighting for the first monitoring camera 3 and the second monitoring camera 4. When the surface of the hemispherical transparent protective cover 62 is covered with dust, affecting light transmittance, the controller 51 automatically controls the supplementary light 91 to turn on. The supplementary light 91 provides good supplementary lighting, ensuring the illumination inside the hemispherical transparent protective cover 62, enabling the first monitoring camera 3 and the second monitoring camera 4 to clearly identify the images of the first bubble meter 21 and the second bubble meter 23, thus improving the accuracy of the monitoring data.

[0029] In this embodiment, a connecting rod 611 is fixed to the side of the arc-shaped mounting bracket 61 near the first bubbler 21, and a connecting pipe 612 communicating with the sleeve 71 is fixed to the bottom of the connecting rod 611. The connecting pipe 612 communicates with the hose of the external water supply system, and a rotary sealing structure is provided at the intersection of the connecting pipe 612 and the sleeve 71. A connecting hole 721 is provided on the side wall of the connecting cylinder 72, and a connecting groove 82 communicating with the connecting hole 721 is provided inside the arc-shaped scraper 8. A water outlet hole 83 is provided on the side of the arc-shaped scraper 8 near the first bubbler 21, and multiple water outlet holes 83 are provided and communicate with the connecting groove 82.

[0030] In this embodiment, the water outlet 83 is inclined toward the outer wall of the hemispherical transparent protective cover 62, and a nozzle 84 is installed in each water outlet.

[0031] The staff passed the hose through the perforation 26 and connected it to the connecting pipe 612. After turning on the external water supply system, the water flowed through the hose into the connecting pipe 612 and circulated through the sleeve 71, connecting cylinder 72 and connecting groove 82. At the same time, the rotating sealing structure prevented the water from leaking out of the gaps during the rotation of the sleeve 71. This allowed the nozzle 84 in the water outlet 83 to continuously deliver water to the hemispherical transparent protective cover 62. In conjunction with the action of the arc-shaped rubber strip 81, the outer surface was continuously cleaned, reducing the probability that dust and other debris would block the light and affect the normal monitoring of the first monitoring camera 3 and the second monitoring camera 4.

[0032] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A leveling auxiliary device for a concrete pile driver, comprising a pile driver (1), characterized in that: The pile driver (1) is fixed with an installation plate (2), a first bubble meter (21) is fixed on the installation plate (2), a placement plate (22) is fixed on the side wall of the installation plate (2) near the first bubble meter (21), a second bubble meter (23) is fixed on the placement plate (22), the first bubble meter (21) and the second bubble meter (23) are both horizontally set and perpendicular to each other; an L-shaped connecting plate (24) and a horizontal plate (25) are fixed on the installation plate (2), a first monitoring camera (3) for monitoring the first bubble meter (21) is set on the L-shaped connecting plate (24), a second monitoring camera (4) for monitoring the second bubble meter (23) is set on the horizontal plate (25), and an alarm component (5) for receiving the monitoring results transmitted by the first monitoring camera (3) and the second monitoring camera (4) and for alarming when the pile driver (1) tilts.

2. The leveling auxiliary device for a concrete pile driver according to claim 1, characterized in that: The alarm component (5) includes a controller (51) fixed on the mounting plate (2), an alarm light (52) set on the mounting plate (2), and a buzzer set on the mounting plate (2). The alarm light (52), the first monitoring camera (3), the second monitoring camera (4) and the buzzer are all electrically connected to the controller (51). The first monitoring camera (3) and the second monitoring camera (4) transmit their respective monitoring results to the controller (51) in real time.

3. The leveling auxiliary device for a concrete pile driver according to claim 2, characterized in that: The mounting plate (2) is provided with a protective component (6), which includes an arc-shaped mounting bracket (61) fixed on the mounting plate (2) and a hemispherical transparent protective cover (62) fixed on the arc-shaped mounting bracket (61). The first monitoring camera (3) and the second monitoring camera (4) are both located inside the hemispherical transparent protective cover (62). The alarm light (52) and the buzzer are both located outside the hemispherical transparent protective cover (62). The arc-shaped mounting bracket (61) is provided with a cleaning component (7) for cleaning the outer wall of the hemispherical transparent protective cover (62).

4. The leveling auxiliary device for a concrete pile driver according to claim 3, characterized in that: The cleaning assembly (7) includes a sleeve (71), the center of which is located on the axis of the sleeve (71). The sleeve (71) passes through the arc-shaped mounting bracket (61) and the hemispherical transparent protective cover (62) and is rotatably connected to both. The cleaning assembly (7) also includes a connecting sleeve (72) fixedly sleeved on the sleeve (71) and located outside the hemispherical transparent protective cover (62), a driven bevel gear (73) fixedly sleeved on the sleeve (71), a fixing block (74) fixed on the side of the arc-shaped mounting bracket (61) near the first bubble meter (21), and a drive motor (75) fixed on the fixing block (74). A rotating rod (76) fixed on the output shaft of the drive motor (75) and an active bevel gear (77) fixedly sleeved on the rotating rod (76) and meshing with the driven bevel gear (73). The driven bevel gear (73), the fixed block (74), the drive motor (75), the rotating rod (76) and the active bevel gear (77) are all located inside the hemispherical transparent protective cover (62). An arc-shaped scraper (8) is fixed on the outer wall of the connecting cylinder (72). An arc-shaped rubber strip (81) is provided on the side of the arc-shaped scraper (8) near the first bubble meter (21). The arc-shaped rubber strip (81) is in contact with the outer wall of the hemispherical transparent protective cover (62).

5. The leveling auxiliary device for a concrete pile driver according to claim 4, characterized in that: The arc-shaped mounting bracket (61) has a fixing plate (9) fixed on the side near the first bubble meter (21). The fixing plate (9) is provided with a supplementary light (91) for supplementing the first monitoring camera (3) and the second monitoring camera (4). The supplementary light (91) is electrically connected to the controller (51).

6. The leveling auxiliary device for a concrete pile driver according to claim 4, characterized in that: A connecting rod (611) is fixed on the side of the arc-shaped mounting bracket (61) near the first bubbler (21). A connecting pipe (612) communicating with the sleeve (71) is fixed at the bottom of the connecting rod (611). The connecting pipe (612) is connected to the hose of the external water supply system. A rotary sealing structure is provided at the intersection of the connecting pipe (612) and the sleeve (71). A connecting hole (721) is provided on the side wall of the connecting cylinder (72). A connecting groove (82) communicating with the connecting hole (721) is provided in the arc-shaped scraper (8). A water outlet hole (83) communicating with the connecting groove (82) is provided on the side of the arc-shaped scraper (8) near the first bubbler (21). Multiple water outlet holes (83) are provided.

7. The leveling auxiliary device for a concrete pile driver according to claim 6, characterized in that: The water outlet (83) is inclined toward the outer wall of the hemispherical transparent protective cover (62), and a nozzle (84) is installed in each water outlet (83).

8. The leveling auxiliary device for a concrete pile driver according to claim 3, characterized in that: The mounting plate (2) has a through hole (26) for the hose to pass through.

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