Emulsion filtering device for steel plate processing
By introducing a scraper cleaning mechanism that combines horizontal and vertical drive components in the emulsion filtration device for steel plate processing, the problem of debris accumulation on the filter screen surface is solved, the filter plate life is extended, the filtration efficiency is improved, the maintenance cost is reduced, and the stability of the emulsion circulation supply is ensured.
Patent Information
- Application Number
- CN202521805269.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-25
AI Technical Summary
In existing emulsion filtration devices for steel plate processing, debris accumulation on the filter screen surface during the filtration process leads to a reduction in filtration area, an increase in resistance, and a decrease in filtration efficiency. This necessitates frequent filter screen replacements, increasing maintenance costs and affecting the continuous and stable supply of emulsion and steel plate processing.
An emulsion filtration device is designed, comprising a filter box, a first filter plate, a collection box, and a cleaning mechanism. The scraper cleaning mechanism, which works in concert with the horizontal drive component and the vertical drive component, can flexibly clean metal debris from the surface of the first filter plate, ensuring that the filtration process is not affected.
It extends the service life of the filter plate, improves filtration efficiency, reduces maintenance costs, and ensures the circulation supply of emulsion and the stability of steel plate processing.
Smart Images

Figure CN224672225U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsion filtration technology, and in particular to an emulsion filtration device for steel plate processing. Background Technology
[0002] Effective filtration of emulsions is crucial in steel plate processing. Currently, most commercially available emulsion filtration devices for steel plate processing employ a single filter screen combined with a simple vibration device to filter metal debris and prevent clogging. However, in practical use, this method has several shortcomings. As filtration continues, a large amount of debris rapidly accumulates on the filter screen surface, and vibration alone is insufficient to completely remove the tightly adhered debris. This leads to a continuous decrease in the effective filtration area of the filter screen, a sharp increase in filtration resistance, and a significant drop in filtration efficiency. This not only necessitates frequent filter screen replacements, increasing maintenance costs, but also affects the circulation and supply of emulsions, thereby disrupting the continuity and stability of steel plate processing. Utility Model Content
[0003] The purpose of this invention is to provide an emulsion filtration device for steel plate processing to solve the problems existing in the prior art. It has a simple structure, is easy to use, effectively guarantees the filtration effect, and effectively saves costs.
[0004] To achieve the above objectives, this utility model provides the following solution:
[0005] This utility model provides a filtration device for emulsion in steel plate processing, comprising: a filter box, a first filter plate, a collection box, and a cleaning mechanism. The filter box has an inlet pipe at the top and an outlet pipe at the bottom, with a solenoid valve inside the outlet pipe. A connection window is provided on one side of the filter box. The first filter plate is detachably connected to the filter box and is horizontally positioned below the inlet pipe to filter metal debris from the emulsion. A discharge port is provided on one side of the first filter plate against the inner wall of the filter box. The collection box is plugged into the connection window. The portion of the collection box extending into the filter box is located below the discharge port; the cleaning mechanism is disposed inside the filter box, and the cleaning mechanism includes a horizontal drive component, a vertical drive component, and a scraper. The horizontal drive component is horizontally disposed above the first filter plate and connected to the filter box. The output end of the horizontal drive component is connected to the vertical drive component to drive the vertical drive component to move horizontally. The output end of the vertical drive component is fixedly connected to the scraper to drive the scraper to contact or move away from the first filter plate and maintain the position after movement.
[0006] Preferably, the horizontal drive assembly includes a servo motor, a lead screw, and a moving block. The servo motor is fixedly connected to the outer wall of the filter box on the side away from the insertion window. Both ends of the lead screw are rotatably connected to the filter box. One end of the lead screw extending out of the filter box is fixedly connected to the output shaft of the servo motor. The moving block is provided with a threaded hole for threaded connection with the lead screw to move horizontally during the rotation of the lead screw. The bottom end of the moving block is fixedly connected to the vertical drive assembly.
[0007] Preferably, it also includes a guide rod, the movable block is provided with a through hole, the guide rod is arranged parallel to the lead screw, the guide rod passes through the through hole and is slidably connected to the movable block, and both ends of the guide rod are fixedly connected to the filter box.
[0008] Preferably, the vertical drive assembly includes an electric telescopic rod, the top end of which is fixedly connected to the moving block, and the bottom end of which is fixedly connected to the scraper.
[0009] Preferably, it further includes a waterproof shell and multiple guide rods. The waterproof shell is fixedly connected to the lower part of the movable block. The bottom of the waterproof shell is provided with a waterproof groove and multiple guide grooves. The electric telescopic rod is disposed in the waterproof groove and fixedly connected to the waterproof shell. The telescopic end of the electric telescopic rod is fixedly connected to the scraper. Each of the guide rods is fixedly connected to the scraper, and the top end of the guide rod extends into the guide groove to guide the telescopic direction of the electric telescopic rod.
[0010] Preferably, the scraper is a trapezoidal scraper, and the side of the trapezoidal scraper with the larger cross-sectional area is closer to the first filter plate.
[0011] Preferably, the filter also includes a first sensor and a second sensor. The first sensor is disposed on the inner wall of the filter box corresponding to the insertion window. The first sensor is signal-connected to the electric telescopic rod to control the electric telescopic rod to drive the scraper to disengage from the first filter plate and maintain it when the moving block contacts the first sensor. The second sensor is disposed on the inner wall of the filter box corresponding to the servo motor. The second sensor is signal-connected to the electric telescopic rod to control the electric telescopic rod to extend and retract to drive the scraper to move downward to contact the first filter plate and maintain it when the moving block contacts the second sensor.
[0012] Preferably, the collection box includes a collection tank, a second filter plate, a push plate, and a handle. The bottom of the collection tank is provided with a drain port, the second filter plate is disposed in the collection tank, the push plate is disposed on one side of the collection tank, and the handle is disposed on the side of the push plate away from the collection tank.
[0013] Preferably, the filter also includes a door. The first filter plate includes a support frame, a filter screen, multiple springs, and multiple limiting blocks. The outer periphery of the support frame is fixedly connected to the interior of the filter box. The support frame is disposed in a mounting groove, and the filter screen is placed in the mounting groove. Multiple limiting grooves are provided on one side of the filter screen, and multiple recesses are provided on one side of the support frame. The recesses correspond to the limiting grooves. The springs are disposed in the recesses, and one end of the springs is fixedly connected to the support frame, and the other end is fixedly connected to the limiting blocks to push the limiting blocks against the limiting grooves.
[0014] Preferably, the filter also includes a flow guide slope, which is disposed at the bottom of the filter box, and the top surface of the flow guide slope is inclined from the side near the first filter plate toward the liquid outlet pipe.
[0015] The present invention achieves the following technical advantages over the prior art:
[0016] This utility model provides an emulsion filtration device for steel plate processing. The cleaning mechanism can clean the metal debris accumulated on the surface of the first filter plate. The horizontal drive component and the vertical drive component work together to allow the scraper to move flexibly on the surface of the first filter plate. When in contact, it performs cleaning work, and when it moves away, it does not affect the filtration process, thus ensuring the feasibility and effectiveness of the cleaning work, extending the service life of the first filter plate, and improving the filtration efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A schematic diagram of the emulsion filtration device for steel plate processing provided by this utility model;
[0019] Figure 2 A schematic diagram of the structure of the emulsion filtration device for steel plate processing provided by this utility model when the box door is opened;
[0020] Figure 3 A schematic diagram of the internal structure of the emulsion filtration device for steel plate processing provided by this utility model;
[0021] Figure 4 Another angle of the internal structure diagram of the emulsion filtration device for steel plate processing provided by this utility model;
[0022] Figure 5A schematic diagram of the moving block and waterproof shell in the emulsion filtration device for steel plate processing provided by this utility model;
[0023] Figure 6 A schematic diagram of the structure of the first filter plate in the emulsion filtration device for steel plate processing provided by this utility model;
[0024] Figure 7 A schematic diagram of the separation structure between the collection box and the filter box in the emulsion filtration device for steel plate processing provided by this utility model;
[0025] In the diagram: 1. Filter box; 2. Inlet pipe; 3. Support frame; 4. Filter screen; 5. Outlet pipe; 6. Solenoid valve; 7. Collection box; 8. Guide slope; 9. Lead screw; 10. Servo motor; 11. Moving block; 12. Waterproof shell; 13. Scraper; 14. Guide rod; 15. First sensor; 16. Second sensor; 17. Electric telescopic rod; 18. Guide rod; 19. Groove; 20. Limiting block; 21. Limiting groove; 22. Spring; 23. Box door; 25. Slider; 26. Slot; 27. Second filter plate; 28. Drain port. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] The purpose of this invention is to provide an emulsion filtration device for steel plate processing to solve the problems existing in the prior art. It has a simple structure, is easy to use, effectively guarantees the filtration effect, and effectively saves costs.
[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] This utility model provides an emulsion filtration device for steel plate processing, such as... Figures 1-7As shown, the system includes: a filter box 1, a first filter plate, a collection box 7, and a cleaning mechanism. The filter box 1 has an inlet pipe 2 at the top and an outlet pipe 5 at the bottom. A solenoid valve 6 is installed inside the outlet pipe 5. A plug-in window is provided on one side of the filter box 1. The first filter plate is detachably connected to the filter box 1 and is horizontally positioned below the inlet pipe 2 to filter metal debris in the emulsion. A discharge port is provided on one side of the first filter plate and the inner wall of the filter box 1. The collection box 7 is plugged into the plug-in window, and the portion of the collection box 7 extending into the filter box 1 is located below the discharge port. The cleaning mechanism is located inside the filter box 1 and includes a horizontal drive assembly, a vertical drive assembly, and a scraper 13. The component is horizontally positioned above the first filter plate and connected to the filter box 1. The output end of the horizontal drive component is connected to the vertical drive component to drive the vertical drive component to move horizontally. The output end of the vertical drive component is fixedly connected to the scraper 13 to drive the scraper 13 to contact or move away from the first filter plate and maintain its position after movement. The cleaning mechanism can clean the metal debris accumulated on the surface of the first filter plate. The horizontal drive component and the vertical drive component work together, so that the scraper 13 can move flexibly on the surface of the first filter plate. When in contact, it performs cleaning work, and when it moves away, it does not affect the filtration process, ensuring the feasibility and effectiveness of the cleaning work, extending the service life of the first filter plate, and improving the filtration efficiency.
[0030] In a preferred embodiment, the horizontal drive assembly includes a servo motor 10, a lead screw 9, and a moving block 11. The servo motor 10 is fixedly connected to the outer wall of the filter box 1 on the side away from the insertion window. Both ends of the lead screw 9 are rotatably connected to the filter box 1, and the end of the lead screw 9 extending out of the filter box 1 is fixedly connected to the output shaft of the servo motor 10. The moving block 11 is provided with a threaded hole for threaded connection with the lead screw 9 to move horizontally during the rotation of the lead screw 9. The bottom end of the moving block 11 is fixedly connected to the vertical drive assembly. This structural design provides a precise drive method for the horizontal movement of the vertical drive assembly and the scraper 13. The stable operation of the servo motor 10 drives the lead screw 9 to rotate. The threaded connection between the lead screw 9 and the moving block 11 can convert the rotational motion into stable linear motion, thereby accurately pushing the scraper 13 to move horizontally above the first filter plate, ensuring the accuracy of the cleaning work.
[0031] In a preferred embodiment, a guide rod 14 is also included. The movable block 11 is provided with a through hole. The guide rod 14 is arranged parallel to the lead screw 9. The guide rod 14 passes through the through hole and is slidably connected to the movable block 11. Both ends of the guide rod 14 are fixedly connected to the filter box 1. The guide rod 14 provides guidance for the movement of the movable block 11, ensuring that the movable block 11 moves smoothly along the direction of the lead screw 9, preventing the movable block 11 from deviating during the movement, improving the stability of the scraper 13 movement, and thus improving the reliability of the cleaning work.
[0032] In a preferred embodiment, the vertical drive assembly includes an electric telescopic rod 17. The top end of the electric telescopic rod 17 is fixedly connected to the moving block 11, and the bottom end is fixedly connected to the scraper 13. The electric telescopic rod 17 can conveniently control the contact and separation between the scraper 13 and the first filter plate. When cleaning is required, the scraper 13 can be quickly pushed to make close contact with the surface of the first filter plate for cleaning. When cleaning is not required, the scraper 13 can be driven away from the first filter plate without hindering the normal filtration of the emulsion, making the equipment more flexible in use.
[0033] In a preferred embodiment, the system further includes a waterproof shell 12 and multiple guide rods 18. The waterproof shell 12 is fixedly connected to the lower part of the movable block 11. The bottom of the waterproof shell 12 is provided with a waterproof groove and multiple guide grooves. The electric telescopic rod 17 is disposed within the waterproof groove and fixedly connected to the waterproof shell 12. The telescopic end of the electric telescopic rod 17 is fixedly connected to the scraper 13. Each guide rod 18 is fixedly connected to the scraper 13, and the top end of each guide rod 18 extends into the guide groove to guide the telescopic direction of the electric telescopic rod 17. The waterproof shell 12 protects the electric telescopic rod 17, preventing emulsions and other liquids from intruding and affecting its normal operation. The guide rods 18 cooperate with the guide grooves to further ensure that the electric telescopic rod 17 telescopics in the correct direction, guaranteeing the straightness and accuracy of the scraper 13's movement and improving the cleaning effect.
[0034] In a preferred embodiment, the scraper 13 is a trapezoidal scraper 13, and the side of the trapezoidal scraper 13 with a larger cross-sectional area is closer to the first filter plate. This shape design of the trapezoidal scraper 13 increases the contact area between the scraper 13 and the surface of the first filter plate, which can more effectively push the metal debris on the surface of the first filter plate towards the collection box 7 and improve cleaning efficiency.
[0035] In a preferred embodiment, the system further includes a first sensor 15 and a second sensor 16. The first sensor 15 is disposed on the inner wall of the filter box 1 corresponding to the insertion window. The first sensor 15 is signal-connected to the electric telescopic rod 17 to control the electric telescopic rod 17 to drive the scraper 13 away from the first filter plate and hold it in place when the moving block 11 contacts the first sensor 15. The second sensor 16 is disposed on the inner wall of the filter box 1 corresponding to the servo motor 10. The second sensor 16 is signal-connected to the electric telescopic rod 17 to control the electric telescopic rod 17 to extend and retract when the moving block 11 contacts the second sensor 16, driving the scraper 13 downward to contact and hold the first filter plate. The first sensor 15 and the second sensor 16 precisely control the working position and state of the scraper 13, realizing automated operation. When the scraper 13 moves to a specific position, the sensor can promptly send a signal to control the extension and retraction of the electric telescopic rod 17, ensuring that the scraper 13 cleans the first filter plate according to the set program, avoiding over-cleaning or under-cleaning, and improving the intelligence and reliability of the device.
[0036] In a preferred embodiment, the collection box 7 includes a collection tank, a second filter plate 27, a push plate, and a handle. The bottom of the collection tank is provided with a drain port 28. The second filter plate 27 is disposed in the collection tank. The push plate is disposed on one side of the collection tank. The handle is disposed on the side of the push plate away from the collection tank. The collection tank is used to collect metal scraps and part of the emulsion. The second filter plate 27 further filters the emulsion in the collection box 7. The drain port 28 can discharge the filtered emulsion back to the filtration system for recycling. The push plate and handle make it convenient for workers to push the debris in the collection box 7 when needed to clean the collection box 7, which improves the convenience and functionality of the collection box 7.
[0037] In a preferred embodiment, the collection box 7 further includes a slider 25, which is disposed on one side of the collection tank. A slot 26 is provided on one side of the insertion window. The slider 25 is slidably connected to the slot 26 to limit the position of the collection box 7. The cooperation between the slider 25 and the slot 26 ensures the accuracy and stability of the position of the collection box 7 during installation and use, and prevents the collection box 7 from shaking or shifting on the filter box 1, thereby ensuring the normal realization of the function of collecting metal debris.
[0038] In a preferred embodiment, the system further includes a door 23. The first filter plate includes a support frame 3, a filter screen 4, multiple springs 22, and multiple limiting blocks 20. The outer periphery of the support frame 3 is fixedly connected to the interior of the filter box 1. The support frame 3 is positioned in an installation groove, and the filter screen 4 is placed within the installation groove. Multiple limiting grooves 21 are provided on one side of the filter screen 4, and multiple recesses 19 are provided on one side of the support frame 3. The recesses 19 correspond to the limiting grooves 21. The springs 22 are positioned within the recesses 19, with one end fixedly connected to the support frame 3 and the other end fixedly connected to the limiting block 20, so as to push the limiting block 20 against the limiting groove 21. The door 23 facilitates maintenance and cleaning operations inside the filter box 1 by personnel. The structural design of the first filter plate ensures that the filter screen 4 is securely installed. The cooperation between the springs 22 and the limiting blocks 20 ensures the secure installation of the filter screen 4 while facilitating disassembly and replacement when needed, improving the ease of installation and removal of the filter screen 4 and reducing maintenance costs.
[0039] In a preferred embodiment, the top of the limiting block 20 is an arc-shaped structure. During installation and disassembly, the top of the limiting block 20 with an arc-shaped structure is easier to guide the limiting block 20 into and out of the limiting groove 21, reducing frictional resistance between the limiting block 20 and the limiting groove 21, making the operation smoother, and further improving the disassembly and installation efficiency of the filter screen 4.
[0040] In a preferred embodiment, a flow guide slope 8 is also included. The flow guide slope 8 is disposed at the bottom of the filter box 1, and the top surface of the flow guide slope 8 is inclined from the side near the first filter plate toward the outlet pipe 5. The flow guide slope 8 allows the filtered emulsion to flow more smoothly to the outlet pipe 5 under the action of gravity, avoids the accumulation of emulsion at the bottom of the filter box 1, improves the discharge efficiency of the emulsion, and ensures the smooth operation of the entire filtration device.
[0041] The method of using the emulsion filtration device for steel plate processing provided by this utility model
[0042] Equipment installation and preparation phase
[0043] Connect the inlet pipe 2 and the outlet pipe 5: Accurately connect the top end of the inlet pipe 2 to the emulsion discharge port used after the steel plate is processed, ensuring a good seal to prevent emulsion leakage. At the same time, check the outlet pipe 5 to confirm that the solenoid valve 6 is installed correctly and can work normally, ensuring that the outlet pipe 5 is unobstructed.
[0044] Install the first filter plate: Securely connect the outer periphery of the support frame 3 of the first filter plate to the pre-set mounting groove inside the filter box 1, and accurately place the filter screen plate 4 into the mounting groove of the support frame 3. At this time, under the elastic force of the spring 22, the limiting block 20 is firmly pressed into the limiting groove 21 on one side of the filter screen plate 4. The arc-shaped structure at the top of the limiting block 20 plays a positive role in the installation process. It guides the limiting block 20 smoothly into the limiting groove 21, reduces obstacles in the installation process, and ensures that the first filter plate is installed firmly and in a precise position.
[0045] Insert the receiving box 7: Slide the receiving box 7 along the slot 26 on the side of the insertion window on the filter box 1 using the slider 25 to ensure that the receiving box 7 is firmly inserted into the filter box 1, and that the part of the receiving box 7 extending into the filter box 1 is exactly below the discharge port.
[0046] Filtering work phase
[0047] After the steel plate processing generates an emulsion, the emulsion carrying metal debris flows into the filter box 1 through the inlet pipe 2. Since the first filter plate is horizontally positioned below the inlet pipe 2, the emulsion falls naturally under gravity and contacts the first filter plate. The first filter plate performs fine filtration of the emulsion, intercepting the metal debris, while the filtered emulsion continues to fall. At this point, the solenoid valve 6 in the outlet pipe 5 is opened. Guided by the flow guide slope 8 at the bottom of the filter box 1, the emulsion flows more smoothly along the inclined top surface to the outlet pipe 5 and is discharged for reuse. The flow guide slope 8 prevents the emulsion from accumulating at the bottom of the filter box 1, greatly improving the discharge efficiency and ensuring smooth operation of the entire filtration process.
[0048] Cleanup phase
[0049] As the filtration process continues, metal debris will accumulate on the surface of the first filter plate. When cleaning is required, activate the cleaning mechanism:
[0050] Scraper 13 contacts the first filter plate: The electric telescopic rod 17 extends, driving the scraper 13 downward until it makes close contact with the surface of the first filter plate. During this process, the guide groove and guide rod 18 at the bottom of the waterproof shell 12 cooperate with each other to precisely guide the extension and retraction direction of the electric telescopic rod 17, ensuring that the scraper 13 can accurately contact the first filter plate and make good contact. At the same time, the horizontal drive assembly starts working, the servo motor 10 starts, and drives the lead screw 9 to rotate. The threaded connection between the lead screw 9 and the moving block 11 causes the moving block 11 to move horizontally along the length of the lead screw 9 during the rotation of the lead screw 9. The guide rod 14 passes through the through hole of the moving block 11 to guide its sliding, ensuring that the moving block 11 moves horizontally smoothly and accurately. The moving block 11 drives the vertical drive assembly, the waterproof shell 12 and the scraper 13 to move horizontally together, so that the scraper 13 performs a reciprocating cleaning action on the surface of the first filter plate, sweeping the accumulated metal debris along the discharge port into the collection box 7 below.
[0051] Scraper 13 position control: When the moving block 11 moves to the side near the collection box 7 and contacts the first sensor 15 on the inner wall of the filter box 1, the first sensor 15 transmits a signal to the electric telescopic rod 17. The electric telescopic rod 17 then drives the scraper 13 to disengage from the first filter plate and maintain that position. Subsequently, the servo motor 10 reverses its rotation, driving the moving block 11 back to its initial position. When the moving block 11 returns to the other end and contacts the second sensor 16, the second sensor 16 sends a signal to the electric telescopic rod 17, which then pushes the scraper 13 downwards again until it contacts the first filter plate. In this way, precise control of the scraper 13's position is achieved using the first sensor 15 and the second sensor 16, effectively preventing debris from being carried away from the collection box 7 during the reciprocating cleaning process, thus maintaining the cleanliness of the first filter plate surface.
[0052] Collection Box 7 Cleaning Stage
[0053] As the debris collected in the collection box 7 increases, when cleaning is required, the operator holds the handle on the push plate and pulls the collection box 7 out of the filter box 1 along the slot 26. At this time, the debris inside the collection box 7 can be cleaned. The second filter plate 27 inside the collection box 7 can further filter the emulsion entering the collection box 7. The filtered emulsion flows out through the drain port 28 at the bottom and flows back into the filter box 1 for reuse. After cleaning, the collection box 7 is reinserted into the slot 26, ensuring that the slider 25 is accurately engaged to ensure that the collection box 7 is in a stable position.
[0054] First filter plate replacement stage
[0055] When the first filter plate needs to be replaced, open the door 23 of the filter box 1, and the operator reaches inside the filter box 1, pulls the bottom of the filter plate, and gently applies downward pressure. At this time, under the guidance of the limiting block 20 and the arc-shaped end of the limiting groove 21, the inner wall of the limiting groove 21 presses against the arc-shaped end of the limiting block 20, causing the limiting block 20 to move into the groove 19 against the elastic force of the spring 22. After the filter plate loses its limiting position, it can be pulled out directly from the filter box 1 at an angle. When replacing the new filter plate, gently insert it back into the mounting groove of the support frame 3. When the limiting groove 21 and the limiting block 20 are at the same horizontal line, the elastic ejection action of the spring 22 pushes the limiting block 20 back into the limiting groove 21, thereby achieving a firm limiting of the filter plate.
[0056] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A filter device for emulsion in steel plate processing, characterized in that: include: A filter box, wherein the top of the filter box is provided with an inlet pipe and the bottom is provided with an outlet pipe, the outlet pipe is provided with a solenoid valve, and a plug-in window is provided on one side of the filter box; The first filter plate is detachably connected to the filter box and is horizontally arranged below the liquid inlet pipe to filter metal debris in the emulsion. A discharge port is provided on one side of the first filter plate and the inner wall of the filter box. A collection box, wherein the collection box is plugged into the plug-in window, and the portion of the collection box extending into the filter box is located below the discharge port; and A cleaning mechanism is disposed inside the filter box. The cleaning mechanism includes a horizontal drive component, a vertical drive component, and a scraper. The horizontal drive component is horizontally disposed above the first filter plate and connected to the filter box. The output end of the horizontal drive component is connected to the vertical drive component to drive the vertical drive component to move horizontally. The output end of the vertical drive component is fixedly connected to the scraper to drive the scraper to contact or move away from the first filter plate and maintain the position after movement.
2. The emulsion filtration device for steel plate processing according to claim 1, characterized in that: The horizontal drive assembly includes a servo motor, a lead screw, and a moving block. The servo motor is fixedly connected to the outer wall of the filter box on the side away from the insertion window. Both ends of the lead screw are rotatably connected to the filter box. One end of the lead screw extending out of the filter box is fixedly connected to the output shaft of the servo motor. The moving block is provided with a threaded hole for threaded connection with the lead screw to move horizontally during the rotation of the lead screw. The bottom end of the moving block is fixedly connected to the vertical drive assembly.
3. The emulsion filtration device for steel plate processing according to claim 2, characterized in that: It also includes a guide rod, the movable block is provided with a through hole, the guide rod is arranged parallel to the lead screw, the guide rod passes through the through hole and is slidably connected to the movable block, and both ends of the guide rod are fixedly connected to the filter box.
4. The emulsion filtration device for steel plate processing according to claim 3, characterized in that: The vertical drive assembly includes an electric telescopic rod, the top end of which is fixedly connected to the moving block, and the bottom end of which is fixedly connected to the scraper.
5. The emulsion filtration device for steel plate processing according to claim 4, characterized in that: It also includes a waterproof shell and multiple guide rods. The waterproof shell is fixedly connected to the bottom of the movable block. The bottom of the waterproof shell is provided with a waterproof groove and multiple guide grooves. The electric telescopic rod is disposed in the waterproof groove and fixedly connected to the waterproof shell. The telescopic end of the electric telescopic rod is fixedly connected to the scraper. Each of the guide rods is fixedly connected to the scraper, and the top end of the guide rod extends into the guide groove to guide the telescopic direction of the electric telescopic rod.
6. The emulsion filtration device for steel plate processing according to claim 5, characterized in that: The scraper is a trapezoidal scraper, and the side of the trapezoidal scraper with the larger cross-sectional area is closer to the first filter plate.
7. The emulsion filtration device for steel plate processing according to claim 6, characterized in that: It also includes a first sensor and a second sensor. The first sensor is disposed on the inner wall of the filter box corresponding to the plug-in window. The first sensor is signal-connected to the electric telescopic rod to control the electric telescopic rod to drive the scraper to disengage from the first filter plate and maintain it when the moving block contacts the first sensor. The second sensor is disposed on the inner wall of the filter box corresponding to the servo motor. The second sensor is signal-connected to the electric telescopic rod to control the electric telescopic rod to extend and retract when the moving block contacts the second sensor, driving the scraper to move downward to contact the first filter plate and maintain it.
8. The emulsion filtration device for steel plate processing according to claim 7, characterized in that: The collection box includes a collection tank, a second filter plate, a push plate, and a handle. The bottom of the collection tank is provided with a drain port. The second filter plate is disposed in the collection tank. The push plate is disposed on one side of the collection tank. The handle is disposed on the side of the push plate away from the collection tank.
9. The emulsion filtration device for steel plate processing according to claim 8, characterized in that: It also includes a door. The first filter plate includes a support frame, a filter screen, multiple springs, and multiple limiting blocks. The outer periphery of the support frame is fixedly connected to the interior of the filter box. The support frame is disposed in a mounting groove. The filter screen is placed in the mounting groove. Multiple limiting grooves are provided on one side of the filter screen. Multiple recesses are provided on one side of the support frame. The recesses are corresponding to the limiting grooves. The springs are disposed in the recesses. One end of the springs is fixedly connected to the support frame, and the other end is fixedly connected to the limiting blocks to push the limiting blocks against the limiting grooves.
10. The emulsion filtration device for steel plate processing according to claim 9, characterized in that: It also includes a flow guide slope, which is disposed at the bottom of the filter box, and the top surface of the flow guide slope is inclined from the side near the first filter plate toward the liquid outlet pipe.