An automatic air power source sludge discharge device
The automatic sludge discharge device powered by airflow and auger rotation achieves rapid separation of wastewater and automatic discharge of solid sludge, solving the problems of long time consumption, high labor intensity and high cost of existing devices that require sedimentation and water drainage, and realizing efficient wastewater treatment.
Patent Information
- Application Number
- CN202521650626.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-05
AI Technical Summary
Existing sludge removal devices require sedimentation and drainage of the upper layer of water before bottom sludge discharge, which is time-consuming, labor-intensive, and costly.
An automatic sludge discharge device powered by air is used. An air pump generates downward airflow to produce bubbles at the bottom of the water. The partial pressure difference is used to transfer the sewage to the gas phase. The sewage enters the separation pipe through a triangular bend. A drive motor drives the auger to rotate and transport the sewage and separate solid sludge.
It enables rapid and automatic sludge removal, reducing processing time and labor intensity, and lowering wastewater treatment costs.
Smart Images

Figure CN224672229U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sludge discharge devices, specifically an automatic sludge discharge device powered by an air source. Background Technology
[0002] Wastewater refers to polluted wastewater discharged from domestic and industrial processes. It contains a relatively high amount of organic matter and is relatively easy to treat. Some wastewater contains a significant amount of impurities such as sludge. Wastewater treatment is an important part of environmental protection engineering. It involves treating polluted wastewater to a level that meets discharge standards or is reusable. Conventional wastewater treatment processes include physical, chemical, and biological methods. Sludge removal is a crucial step in the wastewater treatment process, used to remove suspended solids and other solid waste from the wastewater.
[0003] Most existing sludge removal devices require sedimentation first, then draining the upper layer of water, and finally discharging the bottom sludge. This method is not only time-consuming and affects the normal operation of sewage treatment, but also labor-intensive and costly. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] In view of the problems existing in the above and / or existing automatic sludge discharge devices powered by air, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide an automatic sludge discharge device powered by an air source. During use, the device is placed in a sewage tank with the triangular bend above the water surface and the reducing pipe at the bottom of the sewage tank. When the air pump is started, a downward airflow is generated in the air pipe. The airflow enters the spherical air bubble stone and is discharged from the air outlet, generating a large number of bubbles at the bottom of the water. When the airflow enters the liquid, the sewage transfers to the gas phase due to the partial pressure difference or concentration difference. According to the principle of phase equilibrium, the liquid has an equilibrium partial pressure at a specific temperature. When carrier gas is introduced, the partial pressure of the liquid component in the gas phase approaches zero or is significantly lower than the equilibrium partial pressure of the liquid phase, forming a mass transfer driving force from the liquid phase to the gas phase. This causes the wastewater to be carried out by the airflow and enter the triangular bend through the inlet. The cylinder is activated, and the valve block rises under the action of the cylinder. The conical shape at the top of the valve block reduces the resistance of the wastewater during the rise to a certain extent, and the sealing block improves the sealing effect to a certain extent. The wastewater enters the separation pipe and is driven by the drive motor to rotate the auger, which transports the wastewater. During the transport process, the liquid is discharged from the outlet to the guide plate and then discharged from the outlet. The solid sludge is transported by the auger to the sludge outlet for discharge. This solves the problem that most existing sludge discharge devices require sedimentation first, then draining the upper layer of water, and then discharging the bottom sludge. This treatment method is not only time-consuming and affects the normal operation of wastewater treatment, but also labor-intensive and costly.
[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: An automatic sludge removal device powered by an air source includes a base, a reducing pipe connected to the top of the base, a water pump fixedly connected to the output end of the reducing pipe, a triangular bend fixedly connected to the output end of the water pump, a through hole at the top of the triangular bend, an air pipe fixedly connected inside the through hole, a fixing plate fixedly connected to the outer side of the top of the water pump, an air pump fixedly connected to the top of the fixing plate, the output end of the air pump fixedly connected to the input end of the air pipe, a spherical air bubble stone fixedly connected to the output end of the air pipe, multiple air outlets on the outer wall of the spherical air bubble stone located inside the reducing pipe, multiple water inlets at the bottom of the reducing pipe, a valve fixedly connected to the output end of the triangular bend, a separation pipe fixedly connected to the output end of the valve, and a separation component inside the separation pipe for separating sludge from wastewater.
[0008] As a preferred embodiment of the automatic sludge discharge device with air power source described in this utility model, a cylinder is fixedly connected to the top of the valve, and a valve block is fixedly connected through the top of the cylinder. The top of the valve block is set in a conical shape, and a sealing block is fixedly connected to the bottom of the valve block.
[0009] As a preferred embodiment of the automatic sludge discharge device with an air power source described in this utility model, the separation component includes a drive motor, one side of which is fixedly connected to one side of the separation pipe, and the power output end of the drive motor is fixedly connected to an auger through one end of the separation pipe, with one end of the auger penetrating one end of the separation pipe.
[0010] As a preferred embodiment of the automatic sludge discharge device with an air power source described in this utility model, the bottom of the separation pipe is provided with multiple water outlet holes, and a guide plate is fixedly connected to the bottom of the separation pipe, the guide plate being inclined.
[0011] As a preferred embodiment of the automatic sludge discharge device with an air power source described in this utility model, one end of the separation pipe is provided with a sludge outlet, and the bottom of the guide plate is provided with a water outlet.
[0012] As a preferred embodiment of the automatic mud discharge device with air power source described in this utility model, the bottom outer side of the variable diameter pipe is provided with multiple protrusions, the center of the protrusions is movably connected with screws, the top of the base is provided with multiple internal threaded holes, and the screws are threadedly connected to the base.
[0013] As a preferred embodiment of the automatic mud removal device with an air power source described in this utility model, counterweights are fixedly connected to the four corners of the top of the base.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the device is placed in the sewage tank with the triangular bend above the water surface and the reducing pipe at the bottom of the sewage tank. When the air pump is started, a downward airflow is generated in the air pipe. The airflow enters the spherical air bubble stone and is discharged from the air outlet, generating a large number of bubbles at the bottom of the water. When the airflow enters the liquid, the sewage transfers to the gas phase due to the partial pressure difference or concentration difference. According to the principle of phase equilibrium, the liquid has an equilibrium partial pressure at a specific temperature. When carrier gas is introduced, the partial pressure of the liquid component in the gas phase approaches zero or is significantly lower than the equilibrium partial pressure of the liquid phase, forming a mass transfer driving force from the liquid phase to the gas phase. This causes the wastewater to be carried out by the airflow and enter the triangular bend through the inlet. The cylinder is activated, and the valve block rises under the action of the cylinder. The conical shape at the top of the valve block reduces the resistance of the wastewater during the rise to a certain extent, and the sealing block improves the sealing effect to a certain extent. The wastewater enters the separation pipe and is driven by the drive motor to rotate the auger, which transports the wastewater. During the transport process, the liquid is discharged from the outlet to the guide plate and then discharged from the outlet. The solid sludge is transported by the auger to the sludge outlet for discharge. This solves the problem that most existing sludge discharge devices require sedimentation first, then draining the upper layer of water, and then discharging the bottom sludge. This treatment method is not only time-consuming and affects the normal operation of wastewater treatment, but also labor-intensive and costly. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of an automatic sludge removal device powered by an air source according to this utility model.
[0016] Figure 2 This is a cross-sectional view of the separation pipe structure of an automatic sludge discharge device powered by an air source according to this utility model.
[0017] Figure 3 This is a cross-sectional view of a variable diameter pipe structure of an automatic sludge discharge device powered by an air source, according to this utility model.
[0018] Figure 4 This is a cross-sectional view of the air pipe structure of an automatic mud discharge device powered by an air source according to this utility model.
[0019] Figure 5 This is a schematic diagram of the valve block structure of an automatic mud discharge device powered by an air source according to this utility model. Detailed Implementation
[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Example 1
[0021] Please see Figures 1-5 This utility model provides an automatic sludge discharge device powered by an air source, including a base 1, a reducing pipe 2 connected to the top of the base 1, a water pumping pipe 3 fixedly connected to the output end of the reducing pipe 2, a triangular bend pipe 4 fixedly connected to the output end of the water pumping pipe 3, a through hole 12 provided at the top of the triangular bend pipe 4, an air pipe 7 fixedly connected inside the through hole 12, a fixing plate 5 fixedly connected to the outer side of the top of the water pumping pipe 3, an air pump 6 fixedly connected to the top of the fixing plate 5, the output end of the air pump 6 fixedly connected to the input end of the air pipe 7, a spherical air bubble stone 22 fixedly connected to the output end of the air pipe 7, multiple air outlets 23 provided on the outer wall of the spherical air bubble stone 22, the spherical air bubble stone 22 being located inside the reducing pipe 2, multiple water inlets 18 provided at the bottom of the reducing pipe 2, a valve 8 fixedly connected to the output end of the triangular bend pipe 4, a separation pipe 9 fixedly connected to the output end of the valve 8, a separation component provided inside the separation pipe 9 for separating sludge from wastewater.
[0022] A cylinder 10 is fixedly connected to the top of the valve 8. The power output end of the cylinder 10 passes through the top of the valve 8 and is fixedly connected to a valve block 24. The top of the valve block 24 is set in a conical shape, and a sealing block 25 is fixedly connected to the bottom of the valve block 24.
[0023] The separation assembly includes a drive motor 11, one side of which is fixedly connected to one side of the separation tube 9. The power output end of the drive motor 11 passes through one end of the separation tube 9 and is fixedly connected to an auger 13. One end of the auger 13 passes through one end of the separation tube 9.
[0024] The bottom of the separation pipe 9 is provided with multiple water outlet holes 14, and the bottom of the separation pipe 9 is fixedly connected with a guide plate 15, which is inclined.
[0025] The separator 9 has a mud outlet 17 at one end and a water outlet 16 at the bottom of the guide plate 15.
[0026] Specifically, the device is placed in the sewage tank with the triangular bend 4 above the water surface and the reducer 2 at the bottom of the sewage tank. The air pump 6 is started, and a downward airflow is generated in the air pipe 7. The airflow enters the spherical bubble stone 22 and is discharged from the air outlet 23, generating a large number of bubbles at the bottom of the water. When the airflow enters the liquid, the sewage transfers to the gas phase due to the partial pressure difference or concentration difference. According to the principle of phase equilibrium, the liquid has an equilibrium partial pressure at a specific temperature. When carrier gas is introduced, the partial pressure of the liquid component in the gas phase approaches zero or is significantly lower than the equilibrium partial pressure of the liquid phase, forming a mass transfer driving force from the liquid phase to the gas phase. This causes the wastewater to be carried out by the airflow and enter the triangular bend 4 through the inlet 18. The cylinder 10 is activated, and the valve block 24 rises under the action of the cylinder 10. The conical top of the valve block 24 reduces the resistance of the wastewater during the rise to a certain extent, and the sealing block 25 improves the sealing effect to a certain extent. The wastewater enters the separation pipe 9 and is driven by the drive motor 11 to rotate the auger 13 to transport the wastewater. During the transport process, the liquid is discharged from the outlet 14 to the guide plate 15 and then discharged from the outlet 16. The solid sludge is transported by the auger 13 to the sludge outlet 17 for discharge. This solves the problem that most existing sludge discharge devices require sedimentation first, then draining the upper layer of water, and then discharging the bottom sludge. This treatment method is not only time-consuming and affects the normal operation of wastewater treatment, but also has high labor intensity and high wastewater treatment cost. Example 2
[0027] Please see Figure 3 The bottom outer side of the reducing pipe 2 is provided with multiple protrusions 19, and the center of the protrusions 19 is movably connected with screws 20. The top of the base 1 is provided with multiple internal threaded holes, and the screws 20 are threadedly connected to the base 1.
[0028] The four corners of the top of the base 1 are fixedly connected with counterweights 21.
[0029] Specifically, the base 1 facilitates the placement of the device at the bottom of the sewage tank, and the counterweight 21 improves the stability of the device during the sewage discharge process to a certain extent.
[0030] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An automatic sludge removal device powered by an air source, characterized in that, Includes a base (1), the top of which is connected to a reducing pipe (2), the output end of which is fixedly connected to a water pumping pipe (3), the output end of which is fixedly connected to a triangular bend pipe (4), the top of which is provided with a through hole (12), an air pipe (7) fixedly connected inside the through hole (12), a fixing plate (5) fixedly connected to the outer side of the top of the water pumping pipe (3), and an air pump (6) fixedly connected to the top of the fixing plate (5). The output end of the air pump (6) is connected to the air pipe (7). The input end is fixedly connected, and the output end of the air pipe (7) is fixedly connected to a spherical air bubble stone (22). The outer wall of the spherical air bubble stone (22) is provided with multiple air outlets (23). The spherical air bubble stone (22) is located inside the variable diameter pipe (2). The bottom of the variable diameter pipe (2) is provided with multiple water inlets (18). The output end of the triangular bend pipe (4) is fixedly connected to a valve (8). The output end of the valve (8) is fixedly connected to a separation pipe (9). The separation pipe (9) is provided with a separation component inside and performs mud-liquid separation on the sewage.
2. The automatic sludge removal device powered by an air source according to claim 1, characterized in that, A cylinder (10) is fixedly connected to the top of the valve (8). The power output end of the cylinder (10) passes through the top of the valve (8) and is fixedly connected to a valve block (24). The top of the valve block (24) is set in a conical shape, and a sealing block (25) is fixedly connected to the bottom of the valve block (24).
3. The automatic sludge removal device powered by an air source according to claim 2, characterized in that, The separation assembly includes a drive motor (11), one side of which is fixedly connected to one side of the separation tube (9). The power output end of the drive motor (11) passes through one end of the separation tube (9) and is fixedly connected to an auger (13). One end of the auger (13) passes through one end of the separation tube (9).
4. The automatic sludge removal device powered by an air source according to claim 3, characterized in that, The bottom of the separation pipe (9) is provided with multiple water outlet holes (14), and a guide plate (15) is fixedly connected to the bottom of the separation pipe (9). The guide plate (15) is inclined.
5. The automatic sludge removal device powered by an air source according to claim 4, characterized in that, The separation pipe (9) is provided with a mud outlet (17) at one end, and the guide plate (15) is provided with a water outlet (16) at the bottom.
6. The automatic sludge removal device powered by an air source according to claim 5, characterized in that, The variable diameter pipe (2) has multiple protrusions (19) on the outer side of its bottom. A screw (20) is movably connected to the center of each protrusion (19). The base (1) has multiple internal threaded holes on its top. The screw (20) is threadedly connected to the base (1).
7. The automatic sludge removal device powered by an air source according to claim 6, characterized in that, The base (1) has counterweights (21) fixedly connected to the four corners of its top.