Automatic dispensing device for fishing rod processing
The design of the automatic dispensing device solves the consistency problem of eye ring fixing and line winding operation in fishing rod processing, achieving efficient and uniform glue coating and improving the overall processing consistency and appearance quality of the fishing rod.
Patent Information
- Application Number
- CN202522113600.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-30
AI Technical Summary
In current fishing rod manufacturing, the fixing of the eye guide and the winding of the line mainly rely on manual labor, resulting in low production efficiency and poor consistency, which affects product quality.
An automatic dispensing device was designed, comprising a rod body rotation drive mechanism, an automatic dispensing mechanism, a position adjustment component, and a detection probe. By precisely controlling the dispensing amount and position, automated dispensing, coating, and curing are achieved to form a high-quality circumferential adhesive encapsulation layer.
It significantly improves the production efficiency and consistency of fishing rod processing, ensures the fixed position of the eye guide ring and the consistency of the winding width, and enhances the product's appearance quality.
Smart Images
Figure CN224673062U_ABST
Abstract
Description
Technical fields:
[0001] This utility model relates to the field of fishing tackle manufacturing technology, specifically an automatic dispensing device for fishing rod processing that can adapt to the fixed position of accessories on the rod body and the width of the line winding on the accessories, achieve precise and automated dispensing and curing of adhesive to obtain a high-quality circumferential adhesive encapsulation layer, thereby significantly improving the overall processing consistency of the fishing rod. Background technology:
[0002] As is well known, the main body of a fishing rod is the rod body. Existing fishing rod bodies can be divided into fixed rod bodies, which are longer or consist of multiple sections interlocked together. To meet fishing requirements, corresponding accessories, such as line guides, need to be installed on the rod body. This component is connected and fixed to the rod body in the following way: the lower end of the line guide's support foot is pressed tightly against the circumference of the rod, and the operator connects and fixes the line guide's support foot to the rod body by winding the line. Then, an adhesive layer is applied to the winding section of the rod body to protect the line and further fix the line guide. Currently, this operation is all done manually, resulting in low production efficiency. Furthermore, because there are multiple line guides on the rod body, the manual line winding operation often suffers from inconsistencies. This results in varying widths of the line-fixing sections on the same rod body, and inconsistent amounts of adhesive applied during the curing process, leading to significant appearance differences and affecting product quality. Summary of the Invention:
[0003] This invention addresses the shortcomings and deficiencies of existing technologies by proposing an automatic dispensing device for fishing rod processing. This device can adapt to the fixed position of accessories on the rod body and the width of the line winding on the accessories, and achieve precise and automated dispensing, coating, and curing to obtain a high-quality circumferential adhesive encapsulation layer, thereby significantly improving the overall processing consistency of the fishing rod.
[0004] This utility model achieves its purpose through the following measures:
[0005] An automatic dispensing device for fishing rod processing is characterized by comprising a rod body rotation drive mechanism and an automatic dispensing mechanism. The rod body rotation drive mechanism includes a support base, a rod body rotation motor, and a rod body fixing component for fixing the end of the rod body. The rod body rotation motor is mounted on the support base, and the output shaft of the rod body rotation motor is horizontally connected to the rod body fixing component. The rod body fixing component is connected to the rear end of the rod body to be processed. The automatic dispensing mechanism includes a dispensing valve, a detection probe, and a position adjustment assembly. The position adjustment assembly includes a horizontal position adjustment assembly, an X-axis linear guide rail parallel to the length direction of the rod body to be processed, a slider cooperating with the guide rail, and a drive component for driving the slider to reciprocate along the guide rail. The dispensing valve and the detection probe are both connected to the slider, and the outlet of the dispensing valve is located above the rod body to be processed. The glue output valve is connected to a glue storage container via a pipeline.
[0006] The position adjustment assembly of this utility model further includes a vertical adjustment assembly, which is connected to a slider on the X-axis linear guide rail. The vertical adjustment assembly includes a vertically arranged linear guide rail, a vertically reciprocating slider that cooperates with the guide rail, and a driving component for driving the slider. The dispensing valve and the detection probe are mounted on the vertically reciprocating slider that cooperates with the guide rail. Furthermore, the driving component in the vertical adjustment assembly can be implemented using an electric actuator.
[0007] In order to ensure the precise relative position of the dispensing valve and the rod to be processed, the horizontal and vertical position adjustment components in the position adjustment assembly can be implemented using a ball screw mechanism in conjunction with a drive motor.
[0008] This utility model also includes a host computer. The detection probe and the dispensing valve are respectively connected to the host computer. The detection probe is a CCD industrial camera from Hikvision, model MVL-MF3518M-5MPE, MV-CU013-A0GM, or MV-CU050-30GM, with parameters of 1.3 million to 5 million pixels. It is used to collect the width of the winding area to be coated with glue on the rod body to be processed, and upload the collected data to the host computer. The host computer controls the opening time of the dispensing valve according to the dispensing amount corresponding to the uploaded data, so that the glue is evenly coated on the outside of the winding area from above the rod body to be processed.
[0009] This utility model also includes a position adjustment control circuit connected to the position adjustment component, namely a horizontal position adjustment control circuit and a vertical position adjustment control circuit. The horizontal position adjustment control circuit is connected to the driving component in the horizontal position adjustment component, and the other end is connected to the host computer. The output end of the vertical position adjustment control circuit is connected to the driving component of the vertical position adjustment component, and the other end is connected to the host computer. The host computer controls the working state of the position adjustment component, thereby coordinating with the dispensing valve to complete the colloid coating.
[0010] To improve processing efficiency, this utility model includes a dual-station rod support mechanism. The dual-station rod support mechanism has two sets of rod rotation drive mechanisms arranged side by side. The two sets of rod rotation drive mechanisms are connected to a station switching motor via a support frame. The station switching motor is mounted on the support base. When the station switching motor is turned on, it can drive the support frame to complete a 180° rotation, thereby realizing the position switching of the two sets of rod rotation drive mechanisms arranged side by side.
[0011] To improve the stability of the two rods to be processed by the two sets of rod rotation drive mechanisms, the output shaft of the station switching motor is connected to the center of the motor mounting base. The rod rotation drive motors in the two sets of rod rotation drive mechanisms are symmetrically fixed on the motor mounting base and located on both sides of the station switching motor. On the other side of the motor mounting base, there are two rod fixing components that are respectively connected to the output shaft of the rod rotation drive motor. The rod fixing components can be implemented by rod fixing sleeves with a central insertion through hole. A supporting beam is also provided along the length of the rod to be processed. One end of the supporting beam is connected between the two rod fixing components of the motor mounting base, and the other end is mounted on the support base via a bearing. At least two rod support plates are provided on the side of the supporting beam to stably support the rods to be processed that are respectively inserted and fixed on the two sets of rod rotation drive mechanisms.
[0012] The dispensing valve described in this utility model can be a pneumatic dispensing valve, a piezoelectric dispensing valve, or a jet dispensing valve.
[0013] This utility model includes a frame, with the rod rotation drive mechanism mounted on the frame platform and the automatic dispensing mechanism mounted on the side of the frame and above the rod rotation drive mechanism. Furthermore, the frame platform is also equipped with a host computer control panel, which can be implemented using a touch screen, making it convenient for the operator to adjust the working parameters in real time.
[0014] In operation, the tail end of the rod to be processed is inserted and fixed into the rod fixing component in the rod rotation drive mechanism. The rod rotation drive motor in the rod rotation drive mechanism is turned on, causing the rod to start rotating. At this time, the position adjustment component is activated. First, the vertical position adjustment component is used to adjust the position of the dispensing valve and the detection probe, bringing them close to the rod to be processed and ensuring that the dispensing valve outlet is above the rod to be processed. Then, the horizontal position adjustment component is activated, allowing the detection probe to move along the length of the rod under the drive of the horizontal position adjustment component. When the detection probe detects the area to be coated... In the glue application area, the dispensing valve is opened, and glue is dispensed according to the preset dispensing amount. At this time, the glue is dispensed along the top of the rod to be processed. As the rod to be processed rotates, the glue is evenly applied to the surface of the rod in the glued area, thus forming a glue layer of uniform thickness in the glued area. After the glue application is completed, the detection and glue application of the next glued area are performed until all glued areas of the current rod are processed. Then the rod to be processed can be removed for subsequent processing. In order to effectively improve production efficiency, this solution also provides a dual-station switching mechanism, which can quickly switch between processed and unprocessed rods to improve the loading speed.
[0015] Compared with the prior art, this utility model has significant advantages such as reasonable structure, simple operation, high coating consistency, and high work efficiency. Attached image description:
[0016] Appendix Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Appendix Figure 2 This is a partial structural schematic diagram of the present invention.
[0018] Reference numerals in the attached diagram: 1. Support base; 2. Rod body rotation motor; 3. Rod body fixing component; 4. Rod body to be processed; 5. Glue dispensing valve; 6. Detection probe; 7. Horizontal position adjustment component; 8. Vertical adjustment component; 9. Workstation switching motor; 10. Motor fixing base; 11. Support beam; 12. Rod body support plate; 13. Host computer. Detailed implementation method:
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Example 1:
[0021] This example presents an automatic dispensing device for fishing rod processing, comprising a rod body rotation drive mechanism and an automatic dispensing mechanism. The rod body rotation drive mechanism includes a support base 1, a rod body rotation motor 2, and a rod body fixing component 3 for fixing the end of the rod body. The rod body rotation motor 2 is mounted on the support base 1, and the output shaft of the rod body rotation motor 2 is horizontally connected to the rod body fixing component 3. The rod body fixing component 3 is connected to the rear end of the rod body 4 to be processed. The automatic dispensing mechanism includes a dispensing valve 5, a detection probe 6, and a position adjustment assembly. The position adjustment assembly includes a horizontal position adjustment assembly 7, which is parallel to the length direction of the rod body to be processed by an X-axis linear guide rail, a slider that cooperates with the guide rail, and a drive component that drives the slider to reciprocate along the guide rail. The dispensing valve 5 and the detection probe 6 are both connected to the slider, and the outlet of the dispensing valve 5 is located above the rod body 4 to be processed. The dispensing valve 5 is connected to a glue storage container via a pipeline.
[0022] The position adjustment component described in this example also includes a vertical adjustment component 8, which is connected to a slider on the X-axis linear guide rail. The vertical adjustment component 8 includes a vertically arranged linear guide rail, a vertically reciprocating slider that cooperates with the guide rail, and a driving component for driving the slider. The dispensing valve 5 and the detection probe 6 are installed on the vertically reciprocating slider that cooperates with the guide rail. In this example, the dispensing valve 5 is implemented using a dual-liquid screw valve and is pneumatically driven.
[0023] To ensure the precise relative position of the dispensing valve and the rod to be processed, the horizontal position adjustment component 7 and the vertical position adjustment component 8 in the position adjustment assembly can be implemented using a ball screw mechanism in conjunction with a drive motor.
[0024] This example also includes a host computer. The detection probe 6 and the dispensing valve 5 are respectively connected to the host computer. The detection probe 6 is a CCD industrial camera from Hikvision, model MVL-MF3518M-5MPE, MV-CU013-A0GM, or MV-CU050-30GM, with parameters of 1.3 million to 5 million pixels. It is used to collect the width of the winding area to be coated with glue on the rod body 4 to be processed, and upload the collected data to the host computer. The host computer controls the opening time of the dispensing valve according to the dispensing amount corresponding to the uploaded data, so that the glue is evenly coated on the outside of the winding area from above the rod body to be processed.
[0025] This example also includes a position adjustment control circuit connected to the position adjustment assembly, namely a horizontal position adjustment control circuit and a vertical position adjustment control circuit. The horizontal position adjustment control circuit is connected to the drive component in the horizontal position adjustment assembly 7, and the other end is connected to the host computer. The output end of the vertical position adjustment control circuit is connected to the drive component of the vertical position adjustment assembly 8, and the other end is connected to the host computer 13. The host computer 13 controls the working state of the position adjustment assembly, thereby coordinating with the dispensing valve to complete the colloid coating.
[0026] During operation, the tail end of the rod to be processed is inserted and fixed into the rod fixing component 3 in the rod rotation drive mechanism. The rod rotation drive motor in the rod rotation drive mechanism is turned on, causing the rod to start rotating. At this time, the position adjustment component is activated. First, the position of the dispensing valve 5 and the detection probe 6 are adjusted by the vertical position adjustment component 8, so that they are close to the rod to be processed and the dispensing port of the dispensing valve 5 is above the rod to be processed 4. Then, the horizontal position adjustment component 7 is activated, so that the detection probe 6 can move along the length of the rod under the drive of the horizontal position adjustment component. When the detection probe 6 detects the area to be coated, the dispensing valve 5 is opened, and the glue is output according to the preset dispensing amount. At this time, the glue is output along the top of the rod to be processed 4. Since the rod to be processed 4 is rotating, the glue is evenly coated on the surface of the rod circumference of the coating area, thereby forming a coating layer of uniform thickness in the coating area. After the coating is completed, the detection and coating of the next coating area are continued until all coating areas of the current rod are processed. Then the rod to be processed can be removed for subsequent processing.
[0027] Example 2:
[0028] This example provides an automatic dispensing device for processing fishing rods with two workstations. The device has a frame, and in addition to the components described in Example 1, the main difference is that, in order to improve processing efficiency, this example has a dual-workstation rod support mechanism. The dual-workstation rod support mechanism has two sets of rod rotation drive mechanisms arranged side by side. The two sets of rod rotation drive mechanisms are connected to the workstation switching motor 9 via a support frame. The workstation switching motor 9 is mounted on the support base 1. When the workstation switching motor 9 is turned on, it can drive the support frame to complete a 180° rotation, thereby realizing the position switching of the two sets of rod rotation drive mechanisms arranged side by side.
[0029] To improve the stability of the two rods to be processed by the two rod rotation drive mechanisms, the output shaft of the station switching motor 9 is connected to the center of the motor mounting base 10. The rod rotation drive motors 2 in the two rod rotation drive mechanisms are symmetrically fixed on the motor mounting base 10 and located on both sides of the station switching motor 9. On the other side of the motor mounting base, there are two rod fixing components that are respectively connected to the output shaft of the rod rotation drive motor. The rod fixing components can be realized by rod fixing sleeves with a central insertion through hole. A supporting beam 11 is also provided along the length of the rod to be processed. One end of the supporting beam 11 is connected between the two rod fixing components of the motor mounting base, and the other end is mounted on the support base via a bearing. At least two rod support plates 12 are provided on the side of the supporting beam 11 to stably support the rods to be processed that are respectively inserted and fixed on the two rod rotation drive mechanisms.
[0030] In this example, the rod rotation drive mechanism is mounted on the frame platform, and the automatic dispensing mechanism is mounted on the side of the frame and located above the rod rotation drive mechanism. Furthermore, the frame platform is also equipped with a host computer control panel, which can be implemented using a touch screen, making it convenient for the operator to adjust the working parameters in real time.
[0031] Example 3:
[0032] This example provides an automatic dispensing device for fishing rod processing. Unlike Examples 1 and 2, in this example, the dispensing valve is a piezoelectric dispensing valve.
[0033] Example 4:
[0034] This example provides an automatic dispensing device for fishing rod processing. Unlike Examples 1 and 2, in this example, the dispensing valve is a jet-type dispensing valve.
[0035] Compared with the prior art, this utility model has significant advantages such as reasonable structure, simple operation, high coating consistency, and high work efficiency.
Claims
1. An automatic glue dispensing device for fishing rod processing, characterized in that, The device includes a rod rotation drive mechanism and an automatic dispensing mechanism. The rod rotation drive mechanism comprises a support base, a rod rotation motor, and a rod fixing component for fixing the end of the rod. The rod rotation motor is mounted on the support base, and its output shaft is horizontally connected to the rod fixing component. The rod fixing component is connected to the rear end of the rod to be processed. The automatic dispensing mechanism includes a dispensing valve, a detection probe, and a position adjustment assembly. The position adjustment assembly includes a horizontal position adjustment assembly, an X-axis linear guide parallel to the length direction of the rod to be processed, a slider cooperating with the guide rail, and a drive component that drives the slider to reciprocate along the guide rail. The dispensing valve and the detection probe are both connected to the slider, and the outlet of the dispensing valve is located above the rod to be processed. The glue output valve is connected to a glue storage container via a pipeline.
2. The automatic glue dispensing device for fishing rod processing according to claim 1, characterized in that, The position adjustment assembly also includes a vertical adjustment assembly, which is connected to a slider on the X-axis linear guide rail. The vertical adjustment assembly includes a vertically arranged linear guide rail, a vertically reciprocating slider that cooperates with the guide rail, and a driving component for driving the slider. The dispensing valve and the detection probe are mounted on the vertically reciprocating slider that cooperates with the guide rail.
3. The automatic glue dispensing device for fishing rod processing according to claim 2, characterized in that, The horizontal and vertical position adjustment components in the position adjustment assembly are implemented using a ball screw mechanism in conjunction with a drive motor.
4. The automatic glue dispensing device for fishing rod processing according to claim 1, characterized in that, It also includes a host computer, to which the detection probe and dispensing valve are respectively connected. The detection probe is a CCD industrial camera from Hikvision, model MVL-MF3518M-5MPE, MV-CU013-A0GM, or MV-CU050-30GM, with a resolution of 1.3 million to 5 million pixels.
5. The automatic glue dispensing device for fishing rod processing according to claim 1, characterized in that, The system also includes a position adjustment control circuit connected to the position adjustment assembly, comprising a horizontal position adjustment control circuit and a vertical position adjustment control circuit. The horizontal position adjustment control circuit is connected to the drive component in the horizontal position adjustment assembly, and its other end is connected to a host computer. The output end of the vertical position adjustment control circuit is connected to the drive component of the vertical position adjustment assembly, and its other end is connected to a host computer. The host computer controls the working state of the position adjustment assembly, thereby coordinating with the dispensing valve to complete the colloid coating.
6. The automatic glue dispensing device for fishing rod processing according to claim 1, characterized in that, A dual-position rod support mechanism is provided, on which two sets of rod rotation drive mechanisms are arranged side by side. The two sets of rod rotation drive mechanisms are connected to a position switching motor via a support frame. The position switching motor is installed on the support base. After the position switching motor is turned on, it drives the support frame to complete a 180° rotation, thereby realizing the position switching of the two sets of rod rotation drive mechanisms arranged side by side.
7. The automatic glue dispensing device for fishing rod processing according to claim 6, characterized in that, The output shaft of the workstation switching motor is connected to the center of the motor mounting base. The rod rotation drive motors of the two sets of rod rotation drive mechanisms are symmetrically fixed on the motor mounting base and located on both sides of the workstation switching motor. On the other side of the motor mounting base, there are two rod fixing components that are respectively connected to the output shaft of the rod rotation drive motor. The rod fixing components can be realized by rod fixing sleeves with a central insertion through hole. There is also a supporting beam arranged along the length of the rod to be processed. One end of the supporting beam is connected between the two rod fixing components of the motor mounting base, and the other end is mounted on the support base via a bearing. The side of the supporting beam is provided with at least two rod support plates to stably support the rods to be processed that are respectively inserted and fixed on the two sets of rod rotation drive mechanisms.
8. The automatic glue dispensing device for fishing rod processing according to claim 1, characterized in that, The dispensing valve can be a pneumatic dispensing valve, a piezoelectric dispensing valve, or a jet dispensing valve.
9. The automatic glue dispensing device for fishing rod processing according to claim 1, characterized in that, The machine is equipped with a frame, the rod body rotation drive mechanism is mounted on the frame platform, and the automatic dispensing mechanism is mounted on the side of the frame and located above the rod body rotation drive mechanism.
10. The automatic glue dispensing device for fishing rod processing according to claim 9, characterized in that, The rack platform is also equipped with a host computer control panel, which can be implemented using a touch screen, making it easy for operators to adjust working parameters in real time.