A tea leaf sorting device

Abstract

The utility model discloses a kind of tea sorting devices, comprising: feed hopper, feed hopper is installed at the feed inlet of vibration frame;Vibration frame, vibration frame is equipped with feed inlet, discharge port and multilayer different aperture and detachable screen, multilayer different aperture screen is sequentially distributed from high to low in vibration frame, wherein, the aperture of multilayer screen is sequentially distributed from big to small in vibration frame;Discharge port is provided with multiple detachable discharge channels, and multilayer screen and multiple discharge channels one-to-one correspond;Support frame, support frame is used to support spring assembly;Spring assembly, the bottom end of spring assembly is installed on support frame, and the top of spring assembly is connected with vibration frame;Vibration motor, vibration motor is installed at the bottom of vibration frame.The tea sorting device of the utility model can set corresponding number of screen according to different classification of tea, and is high in versatility, belongs to the technical field of tea processing.

Description

Technical Field

[0001] This utility model belongs to the field of tea processing technology, and specifically relates to a tea sorting device. Background Technology

[0002] The processing of Liubao tea is a complex and multi-step process, encompassing multiple stages from harvesting to the finished product. Primary processing includes steps such as fixation, rolling, piling, re-rolling, drying, and impurity removal. Refined processing includes steps such as screening, blending, piling, steaming, pressing, and aging. The processing of Liubao tea not only embodies the essence of traditional techniques but also integrates modern technology and scientific methods, resulting in superior quality.

[0003] The sorting of Liubao tea leaves mainly uses sorting machines or air separators. Most existing sorting machines use a vibrating motor to drive a vibrating feeding plate, which makes the tea leaves pass through screens of different aperture sizes for sorting. However, the screens of current sorting machines are mostly fixed in grading, which cannot effectively sort different grades of Liubao tea leaves or achieve more detailed tea grading. Therefore, it is necessary to purchase different models of sorting machines, which makes the cost higher. Utility Model Content

[0004] The purpose of this invention is to provide a tea sorting device that solves the problem that current sorting machines mostly use fixed-grade screens, which cannot effectively sort different grades of Liubao tea or achieve more detailed tea grading.

[0005] The specific technical solution is as follows: A tea sorting device, comprising: The feed hopper is installed at the feed inlet of the vibrating frame; The vibrating frame is equipped with a feed inlet, a discharge outlet, and multiple layers of detachable screens with different apertures. The multiple layers of screens with different apertures are distributed from high to low within the vibrating frame, and the apertures of the multiple layers of screens are distributed from large to small within the vibrating frame. The discharge outlet is equipped with multiple detachable discharge channels, and the multiple layers of screens correspond one-to-one with the multiple discharge channels. Support frame, used to support the spring assembly; The bottom of the spring assembly is mounted on the support frame, and the top of the spring assembly is connected to the vibration frame. The vibration motor is installed at the bottom of the vibration frame.

[0006] Preferably, the inner sidewall of the vibrating frame near the feed inlet is provided with multiple clamping components. The multiple clamping components are distributed in the vibrating frame from high to low. Each clamping component includes at least two clamping parts, which are spaced apart on the same horizontal plane. All clamping parts of each clamping component are used to clamp one end of the screen.

[0007] Preferably, the clamping components include a first clamping plate and a second clamping plate, which are symmetrically distributed on the top and bottom of the screen. Both the first clamping plate and the second clamping plate are connected to the vibrating frame by a first bolt and a first nut, and the first clamping plate and the second clamping plate clamp the screen by a second bolt and a second nut.

[0008] Preferably, the first clamping plate and the second clamping plate have the same structure. Both the first clamping plate and the second clamping plate include a vertical plate and a horizontal plate. The vertical plate is provided with a first bolt hole, and the horizontal plate is provided with a second bolt hole. The first bolt passes through the first bolt hole of the first clamping plate and the inner wall of the vibration box in sequence, and is threadedly connected to the first nut. The second bolt passes through the second bolt hole of the first clamping plate, the screen and the second bolt hole of the second clamping plate in sequence, and is threadedly connected to the second nut.

[0009] Preferably, the inner sidewall of the vibrating frame near the discharge port is provided with multiple connecting rods. The multiple connecting rods are distributed in descending order within the vibrating frame, and the multiple connecting rods are distributed in an inclined plane within the vibrating frame. The inclined plane slopes from the upper outside to the lower inside. The other end of the multi-layer screen is connected to the multiple connecting rods respectively, and the multiple discharge channels are connected to the multiple connecting rods respectively.

[0010] Preferably, each discharge channel is provided with multiple hooks at its top, the multiple hooks are distributed at intervals at the top of the discharge channel, and the multiple hooks are fastened to the corresponding connecting rods; the sides of adjacent discharge channels abut against each other.

[0011] Preferably, the width of each discharge channel gradually decreases at the end furthest from the connecting rod.

[0012] Preferably, the top of the vibration frame is an openable cover.

[0013] Preferably, one side of the vibration frame is an openable side plate.

[0014] Compared with existing technologies, this utility model has the following beneficial effects: 1. The tea sorting device of this utility model can set a corresponding number of screens according to different grades of tea, which is highly versatile and solves the problem that most current sorting machines have fixed grades of screens, which cannot effectively screen different grades of Liubao tea or achieve more detailed tea grading.

[0015] 2. The tea sorting device of this utility model makes the top and one side of the vibrating frame openable and closable, which facilitates the installation and removal of the screen.

[0016] 3. The tea sorting device of this utility model, through the design of hooks and connecting rods, facilitates the connection between the discharge channel and the vibrating frame, and also allows the screen to be directly extended to the discharge channel. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is a three-dimensional diagram of a tea sorting device.

[0019] Figure 2 This is a front view of a tea sorting device.

[0020] Figure 3 This is a schematic diagram of the vibration frame.

[0021] Figure 4 This is a schematic diagram showing the connection between the screen and the vibrating frame.

[0022] Figure 5 This is a schematic diagram showing the connection between the discharge channel, the screen, and the vibrating frame.

[0023] Explanation of key figure labels: 1 is the support frame, 11 is the column, 2 is the spring assembly, 21 is the spring group, 3 is the vibration frame, 31 is the feed hopper, 32 is the cover plate, 33 is the side plate, 4 is the vibration motor, 5 is the discharge channel, 6 is the clamping component, 61 is the vertical plate, 62 is the horizontal plate, 63 is the first bolt, 64 is the first nut, 65 is the second bolt, 66 is the second nut, 7 is the connecting rod, 8 is the hook, and 9 is the limit pin. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first," "second," and "third" are used in the description, they are for descriptive purposes and to distinguish technical features, and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will now be described based on its overall structure.

[0028] like Figures 1-5 As shown, this embodiment provides a tea sorting device, including: Feed hopper 31 is installed at the feed inlet of vibrating frame 3; The vibrating frame 3 is equipped with a feed inlet, a discharge outlet, and multiple layers of detachable screens with different apertures. The multiple layers of screens with different apertures are distributed from high to low within the vibrating frame 3, and the apertures of the multiple layers of screens are distributed from large to small within the vibrating frame 3. Multiple detachable discharge channels 5 are provided at the discharge outlet, and the multiple layers of screens correspond one-to-one with the multiple discharge channels 5. Support frame 1, which is used to support spring assembly 21 pieces 2; The spring assembly 21 is 2, with its bottom end mounted on the support frame 1 and its top end connected to the vibration frame 3. Specifically, the support frame 1 has four columns 11, and the spring assembly 21 includes four spring assemblies 21. The bottom ends of the four spring assemblies 21 are respectively mounted on the four columns 11, and the top ends of the four spring assemblies 21 are respectively connected to the four corners of the bottom plate of the vibration frame 3. The top ends of two spring assemblies 21 located on the same side are connected to the bottom plate of the vibration frame 3 through structural steel to increase the contact area.

[0029] Vibration motor 4 is installed at the bottom of vibration frame 3. Vibration motor 4 is an existing product used in vibrating screens and will not be described in detail here.

[0030] Multiple clamping components are provided on the inner side wall of the vibrating frame 3 near the feed inlet. The multiple clamping components are distributed in the vibrating frame 3 from high to low. Each clamping component includes at least two clamping parts 6, which are spaced apart on the same horizontal plane. All clamping parts 6 of each clamping component are used to clamp one end of the screen.

[0031] The clamping component 6 includes a first clamping plate and a second clamping plate, which are symmetrically distributed at the top and bottom of the screen. Both the first and second clamping plates are connected to the vibrating frame 3 by a first bolt 63 and a first nut 64. The first and second clamping plates clamp the screen by a second bolt 65 and a second nut 66. This arrangement facilitates assembly and disassembly, making it suitable for different tea grading processes.

[0032] The first and second clamping plates have the same structure, each including a vertical plate 61 and a horizontal plate 62. The vertical plate 61 has a first bolt 63 hole, and the horizontal plate 62 has a second bolt 65 hole. The first bolt 63 passes through the first bolt 63 hole of the first clamping plate and the inner wall of the vibration box in sequence, and is threadedly connected to the first nut 64. The second bolt 65 passes through the second bolt 65 hole of the first clamping plate, the screen, and the second bolt 65 hole of the second clamping plate in sequence, and is threadedly connected to the second nut 66. This arrangement facilitates assembly and disassembly.

[0033] Multiple connecting rods 7 are provided on the inner wall of the vibrating frame 3 near the discharge port. These connecting rods 7 are distributed sequentially from high to low within the vibrating frame 3, and are arranged at an angle, sloping from the upper outer surface to the lower inner surface. The other ends of the multi-layer screens are connected to the connecting rods 7, and the multiple discharge channels 5 are also connected to the connecting rods 7. This arrangement of the connecting rods 7 ensures that the discharge channels 5 do not interfere with each other, facilitates the connection between the screens and the connecting rods 7, and allows some of the screens to extend into the discharge channels 5, ensuring that the tea leaves of the appropriate grade are accurately fed into the discharge channels 5. It should be noted that the connection method between the connecting rods 7 and the side plate of the vibrating frame 3 can be achieved by creating corresponding holes in the side plate, through which the connecting rods 7 pass, and by setting corresponding locking pins on the outside of the vibrating frame 3 to prevent the connecting rods 7 from disengaging. Ideally, locking pins should be installed on both sides of the connecting rods 7 on the side plate for locking.

[0034] Each discharge channel 5 has multiple hooks 8 at its top, spaced apart, and each hook 8 is engaged with a corresponding connecting rod 7. Adjacent discharge channels 5 abut against each other on their sides. This arrangement ensures that the sidewall of the discharge channel 5 closest to the bottom plate of the vibrating frame 3 abuts against the bottom plate, and the sequentially arranged discharge channels 5 abut against each other, improving stability. Considering that some tea leaves may have fewer grades, and some discharge channels 5 may not abut against each other, while the vibrating frame 3 is vibrating due to the vibration motor 4, potentially causing the discharge channel 5 to detach from the connecting rod 7, a slot is provided on the connecting rod 7. The hooks 8 are inserted into the slots to complete the engagement, thus limiting the swing of the discharge channel 5 relative to the connecting rod 7. A limiting pin 9 hole is also provided on the connecting rod 7, and an insertion hole is provided on the hook 8. The limiting pin 9 passes through the limiting pin 9 hole and the insertion hole sequentially, restricting the vertical movement of the discharge channel 5 and ensuring that the discharge channel 5 will not detach from the connecting rod 7.

[0035] The width of each discharge channel 5 gradually decreases at the end furthest from the connecting rod 7. By setting the discharge channels 5 in this way, tea leaves of corresponding grades are collected and transported to the corresponding grading containers.

[0036] The top of the vibration frame 3 is an openable cover plate 32. Specifically, the cover plate 32 is fastened to the end plate of the vibration frame 3 by a snap fastener, and the cover plate 32 is connected to the side plate of the vibration frame 3 by a hinge. This design makes it convenient for staff to observe the inside of the vibration frame 3.

[0037] One side of the vibrating frame 3 is an openable side plate 33. Specifically, the side plate 33 is connected to the bottom plate of the vibrating frame 3 via a hinge, and the side plate 33 is fastened to the end plate of the vibrating frame 3 via a snap fastener. This design facilitates the replacement of the screen, the discharge channel 5, and the cleaning of the vibrating frame 3.

[0038] It should be noted that the cover plate 32 is located near a hopper inlet, which is connected to the feed inlet. The hopper inlet is equipped with a hopper, which makes it convenient for workers to pour tea leaves into the hopper.

[0039] It should be noted that the screen can be connected to the connecting rod by binding.

[0040] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art, after reading this specification, can make modifications, substitutions, variations, and various choices and changes to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, variations, and choices and changes are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A tea sorting device, characterized in that, include: The feed hopper is installed at the feed inlet of the vibrating frame; The vibrating frame is equipped with a feed inlet, a discharge outlet, and multiple layers of detachable screens with different apertures. The multiple layers of screens with different apertures are distributed from high to low within the vibrating frame, and the apertures of the multiple layers of screens are distributed from large to small within the vibrating frame. The discharge outlet is equipped with multiple detachable discharge channels, and the multiple layers of screens correspond one-to-one with the multiple discharge channels. Support frame, used to support the spring assembly; The bottom of the spring assembly is mounted on the support frame, and the top of the spring assembly is connected to the vibration frame. The vibration motor is installed at the bottom of the vibration frame.

2. The tea sorting device according to claim 1, characterized in that, Multiple clamping components are provided on the inner side wall of the vibrating frame near the feed inlet. The multiple clamping components are distributed in the vibrating frame from high to low. Each clamping component includes at least two clamping parts, which are spaced apart on the same horizontal plane. All clamping parts of each clamping component are used to clamp one end of the screen.

3. The tea sorting device according to claim 1, characterized in that, The clamping components include a first clamping plate and a second clamping plate, which are symmetrically distributed on the top and bottom of the screen. Both the first clamping plate and the second clamping plate are connected to the vibrating frame by a first bolt and a first nut. The first clamping plate and the second clamping plate clamp the screen by a second bolt and a second nut.

4. The tea sorting device according to claim 1, characterized in that, The first clamping plate and the second clamping plate have the same structure. Both the first clamping plate and the second clamping plate include a vertical plate and a horizontal plate. The vertical plate is provided with a first bolt hole, and the horizontal plate is provided with a second bolt hole. The first bolt passes through the first bolt hole of the first clamping plate and the inner wall of the vibration box in sequence, and is threadedly connected to the first nut. The second bolt passes through the second bolt hole of the first clamping plate, the screen and the second bolt hole of the second clamping plate in sequence, and is threadedly connected to the second nut.

5. The tea sorting device according to claim 1, characterized in that, Multiple connecting rods are provided on the inner side wall of the vibrating frame near the discharge port. The multiple connecting rods are distributed in order from high to low inside the vibrating frame, and the multiple connecting rods are distributed on an inclined plane inside the vibrating frame. The inclined plane slopes from the upper outside to the lower inside. The other end of the multi-layer screen is connected to the multiple connecting rods respectively, and the multiple discharge channels are connected to the multiple connecting rods respectively.

6. The tea sorting device according to claim 1, characterized in that, Each discharge channel is equipped with multiple hooks at its top, which are spaced apart and connected to the corresponding connecting rods; the sides of adjacent discharge channels abut against each other.

7. The tea sorting device according to claim 1, characterized in that, The width of each discharge channel gradually decreases at the end furthest from the connecting rod.

8. A tea sorting device according to claim 1, characterized in that, The top of the vibration frame is an openable cover.

9. A tea sorting device according to claim 1, characterized in that, One side of the vibration frame is an openable side plate.

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