Gear machining oil removing device

Abstract

The utility model relates to the technical field of automobile gear, specifically is a gear processing is with oil removal device, including base, support subassembly and purging subassembly, the top of base is connected the casing through bolt, support subassembly is arranged in the casing, the surface of casing is provided with purging subassembly, the one side sliding connection of support subassembly in the casing is provided with guide component, the support subassembly includes fixed base, and the casing passes through bolt connection fixed base, the top of fixed base is connected with the sleeve rod through bolt, the periphery of sleeve rod is provided with the sleeve, the both sides of the top of fixed base at sleeve rod are all connected vibration motor through bolt, the purging subassembly includes guide groove, through increasing auxiliary vibration purging mechanism, utilize vibration, displacement, purging's mode, pre -remove the oil dirt on the gear surface, not only can improve the oil removal efficiency, can also increase the flushing range and area simultaneously, thereby improve use effect.

Description

Technical Field

[0001] This utility model relates to the field of automotive gear technology, specifically to a degreasing device for gear processing. Background Technology

[0002] Automotive gears are key components of the automotive transmission system. The performance of automotive gears directly affects the vehicle's power, fuel economy, and driving comfort. During the production and processing of automotive gears, oil stains may accumulate on the gears. Over time, these oil stains will gradually solidify and affect the transmission efficiency of the gears, requiring degreasing treatment.

[0003] Currently, degreasing devices lack auxiliary vibration blowing mechanisms. Oil stains on gear surfaces are typically removed by direct rinsing. However, to improve gear processing efficiency, gears need to be stacked sequentially, resulting in small gaps between them. This not only affects degreasing efficiency but also wastes resources. Therefore, a degreasing device for gear processing is proposed to incorporate an auxiliary vibration blowing mechanism. By utilizing vibration, displacement, and blowing, oil stains on the gear surface can be removed in advance, improving degreasing efficiency and increasing the rinsing range and area, thereby enhancing the overall performance. Utility Model Content

[0004] To address the problems in the existing technology, this utility model provides a degreasing device for gear processing, which can remove oil stains from the gear surface in advance by means of vibration, displacement and blowing, thereby improving the performance.

[0005] The technical solution adopted by this utility model to solve its technical problem is a degreasing device for gear processing, including a base, a support assembly and a blowing assembly. The top of the base is connected to the housing by bolts. The support assembly is provided inside the housing. The blowing assembly is provided on the surface of the housing. A guide assembly is slidably connected to one side of the support assembly inside the housing. The support assembly includes a fixed base, and the housing is bolted to the fixed base. A sleeve is bolted to the top of the fixed base, and a sleeve is fitted around the sleeve. Vibration motors are bolted to both sides of the top of the fixed base located on the sleeve. The purging assembly includes a guide channel, and an air pump is bolted to the surface of the guide channel. The air outlet of the air pump is connected to the guide channel through a pipe. A nozzle is provided on the back of the guide channel located inside the housing.

[0006] By adopting the above technical solution, the fixed seat, sleeve, sleeve, vibrating motor, guide groove, air pump and nozzle can be added to the auxiliary vibration purging mechanism. By using vibration, displacement and purging, not only can the degreasing efficiency of the gears be improved, but also resource waste can be reduced, and the use can be more flexible and efficient.

[0007] Specifically, the guide assembly includes a rotating seat, a rotating roller is mounted on the top of the rotating seat via a bearing, and a rubber sleeve is glued to the periphery of the rotating roller.

[0008] By adopting the above technical solution, the rotating seat, rotating roller and rubber sleeve can increase the auxiliary guiding mechanism, and drive the gear to rotate synchronously by means of rotational friction, thereby increasing the degreasing area and range, and at the same time reducing the wear of the gear by waste chips.

[0009] Specifically, the bottom of the sleeve is connected to a support base by bolts on the periphery of the sleeve rod, and the output end of the vibration motor is located at the bottom of the support base. One end of the sleeve is connected to a fixing sleeve by threads.

[0010] By adopting the above technical solution, the support base can be used to drive the sleeve to vibrate using a vibration motor, and the fixed sleeve can be used to perform top auxiliary limiting treatment on the gear.

[0011] Specifically, a lead screw is mounted on the bottom of the housing via a bearing, and a corresponding ball slider is sleeved around the lead screw. The ball slider is connected to a rotating seat via bolts. A servo motor is bolted to one side of the lead screw inside the housing, and the servo motor is connected to the lead screw via a drive shaft. A cover plate is hinged to the top of the housing.

[0012] By adopting the above technical solution, the servo motor drives the lead screw to rotate, and the ball block can drive the rotating seat to move back and forth horizontally to adjust its position.

[0013] Specifically, a spray pipe is provided on one side of the housing, a nozzle is provided on one side of the spray pipe, and a water inlet is provided on the other side of the spray pipe located on the outside of the housing.

[0014] By adopting the above technical solution, the spray pipe, nozzle and water inlet can be connected to an external water pump to perform rinsing and degreasing processing on the gears.

[0015] Specifically, the base has a recycling trough, the recycling trough is connected to the filter plate through a slot, the back of the housing is connected to the drying fan through bolts, and the air outlet of the drying fan is located inside the housing.

[0016] By adopting the above technical solution, the recycling tank and filter plate can be equipped with a recycling mechanism to recycle the waste liquid generated during the degreasing process, and at the same time play an auxiliary role in solid-liquid separation, so as to facilitate subsequent manual cleaning. The drying fan can dry the gears after the degreasing process is completed.

[0017] The beneficial effects of this utility model are: The present invention discloses a degreasing device for gear processing. Through the configuration of a base, housing, fixed seat, sleeve, sleeve, vibration motor, guide groove, air pump, and nozzle, an auxiliary vibration blowing mechanism can be added. By using vibration, displacement, and blowing, the gear surface is pre-blown to remove residual impurities and debris before rinsing and degreasing. At the same time, the vibration can also increase the range and area of ​​gear rinsing and blowing degreasing, thereby improving the efficiency of the device and also helping to improve the processing quality of the gears.

[0018] The degreasing device for gear processing described in this utility model, through the addition of a rotating seat, rotating roller and rubber sleeve, can increase the auxiliary guiding mechanism. By using elastic extrusion, the gear is limited while being driven to rotate and perform degreasing processing. This not only increases the flexibility of the device in degreasing, but also helps to reduce the damage caused by the extrusion of impurities on the gear surface, thus improving the processing quality of automotive gears. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a cross-sectional view of the support component of this utility model; Figure 4 This is a schematic diagram of the purging assembly structure of this utility model; Figure 5 This is a cross-sectional view of the guide component of this utility model; In the diagram: 1. Base; 101. Recycling tank; 102. Filter plate; 2. Housing; 201. Lead screw; 202. Ball bearing slider; 203. Servo motor; 204. Cover plate; 3. Support assembly; 301. Fixed seat; 302. Sleeve rod; 303. Sleeve; 304. Support base; 305. Vibration motor; 306. Fixed sleeve; 4. Blowing assembly; 401. Guide channel; 402. Air pump; 403. Nozzle; 5. Guide assembly; 501. Rotating seat; 502. Rotating roller; 503. Rubber sleeve; 6. Spray pipe; 601. Spray head; 602. Water inlet; 7. Drying fan. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] To facilitate the removal of oil stains from the gear surface using vibration, displacement, and purging methods, thereby improving performance, such as... Figure 1-4 As shown, the degreasing device for gear processing according to the present invention includes a base 1, a support assembly 3 and a blowing assembly 4. The top of the base 1 is connected to the housing 2 by bolts. The support assembly 3 is provided inside the housing 2. The blowing assembly 4 is provided on the surface of the housing 2. A guide assembly 5 is slidably connected to one side of the support assembly 3 inside the housing 2. The support assembly 3 includes a fixed base 301, and the housing 2 is bolted to the fixed base 301. The top of the fixed base 301 is bolted to a sleeve rod 302, and a sleeve 303 is sleeved around the sleeve rod 302. The top of the fixed base 301 is bolted to both sides of the sleeve rod 302 to a vibration motor 305. The purging assembly 4 includes a guide channel 401, and the surface of the guide channel 401 is bolted to an air pump 402. The air outlet of the air pump 402 is connected to the guide channel 401 through a pipe. A nozzle 403 is provided on the back of the guide channel 401 inside the housing 2.

[0023] In use, an auxiliary vibration purging mechanism can be added through the fixed base 301, sleeve rod 302, sleeve 303, vibration motor 303, guide groove 401, air pump 402 and nozzle 403. By using vibration, displacement and purging, not only can the degreasing efficiency of gears be improved, but also resource waste can be reduced, making it more flexible and efficient to use.

[0024] To improve degreasing efficiency, for example, such as Figure 2 , Figure 5 As shown, the present invention also includes a guide assembly 5 comprising a rotating seat 501, a rotating roller 502 mounted on the top of the rotating seat 501 via a bearing, and a rubber sleeve 503 bonded to the periphery of the rotating roller 502.

[0025] In use, the auxiliary guiding mechanism can be added through the rotating seat 501, rotating roller 502 and rubber sleeve 503. The gears are driven to rotate synchronously by the rotational friction, which increases the degreasing area and range, and at the same time reduces the wear of the gears by the waste. The rotating seat 501 is connected to the stepper motor by bolts, and the stepper motor is connected to the rotating roller 502 through the drive shaft.

[0026] For example, such as Figure 2 As shown, the present invention also includes a support base 304 bolted to the bottom of the sleeve 303 located on the periphery of the sleeve rod 302, and the output end of the vibration motor 305 located at the bottom of the support base 304. One end of the sleeve 303 is threaded to a fixing sleeve 306.

[0027] In use, the support base 304 facilitates the vibration motor 305 to drive the sleeve 303 to vibrate, and the fixed sleeve 306 facilitates the top auxiliary limiting treatment of the gear. A rubber pad is provided between the output end of the vibration motor 305 and the support base 304.

[0028] For example, such as Figure 2 As shown, the present invention also includes a lead screw 201 mounted on the bottom of the housing 2 via a bearing, a corresponding ball block 202 sleeved around the lead screw 201, and the ball block 202 connected to the rotating seat 501 via bolts, a servo motor 203 connected to one side of the lead screw 201 inside the housing 2 via bolts, and the servo motor 203 connected to the lead screw 201 via a drive shaft, and a cover plate 204 connected to the top of the housing 2 via a hinge.

[0029] In use, the servo motor 203 drives the lead screw 201 to rotate, and the ball slider 202 can drive the rotating seat 501 to move back and forth horizontally to adjust its position.

[0030] For example, such as Figure 2 As shown, the present invention also includes a spray pipe 6 provided on one side of the housing 1, a nozzle 601 provided on one side of the spray pipe 6, and a water inlet 602 provided on the other side of the spray pipe 6 located on the outside of the housing 2.

[0031] In use, an external water pump can be connected through the spray pipe 6, the nozzle 601 and the water inlet 602 to perform rinsing and degreasing processing on the gears.

[0032] For example, such as Figure 1 , 2 As shown, the present invention also includes a recycling trough 101 provided in the base 1, a filter plate 102 connected in the recycling trough 101 by a slot, and a drying fan 7 connected to the back of the housing 2 by bolts, with the air outlet of the drying fan 7 located inside the housing 2.

[0033] During use, the recycling tank 101 and filter plate 102 can be used to add a recycling mechanism to recycle the waste liquid generated during the degreasing process, and at the same time play an auxiliary role in solid-liquid separation, so as to facilitate subsequent manual cleaning. The drying fan 7 can dry the gears after the degreasing process is completed.

[0034] In use, the operator first places the car gear into the housing 2, places it around the sleeve 303, and then puts on the fixing sleeve 306 and tightens it to provide auxiliary limiting treatment for the top of the car gear. The operator manually turns on the servo motor 203 to drive the lead screw 201 to rotate. The ball slider 202 drives the rotating seat 501 to move towards the sleeve 303 until the rubber sleeve 503 contacts the gear. After closing the cover plate 204, the operator manually turns on the vibration motor 305 and the air pump 402 in advance. The air pump 402 blows the surface of the gear through the guide groove 401 and the nozzle 402 to blow off the residual waste and oil on the surface. At the same time, the vibration motor 305 drives the support seat 304 and the sleeve 303 to slide upward, thereby increasing the gap between the gears and increasing the blowing range and area. Next, the external water pump is manually turned on, and the gears are rinsed and degreased through the inlet 602, spray pipe 6, and nozzle 601. During the degreasing process, the stepper motor can be turned on to drive the rotating roller 502 to rotate, and the rubber sleeve 503 drives the gear to rotate, thereby improving the degreasing efficiency of the gears. Finally, the drying fan 7 is manually turned on to deliver hot air to dry the degreased gears. The overall structure is simple, low-cost, easy to operate, and more flexible and efficient in use.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A degreasing device for gear processing, characterized in that, It includes a base (1), a support assembly (3) and a purging assembly (4). The top of the base (1) is connected to the housing (2) by bolts. The support assembly (3) is provided inside the housing (2). The purging assembly (4) is provided on the surface of the housing (2). A guide assembly (5) is slidably connected to one side of the support assembly (3) inside the housing (2). The support assembly (3) includes a fixed base (301), and the housing (2) is connected to the fixed base (301) by bolts. The top of the fixed base (301) is connected to a sleeve rod (302) by bolts. A sleeve (303) is sleeved around the sleeve rod (302). The top of the fixed base (301) is connected to a vibration motor (305) on both sides of the sleeve rod (302) by bolts. The purging assembly (4) includes a guide groove (401). The surface of the guide groove (401) is connected to an air pump (402) by bolts. The air outlet of the air pump (402) is connected to the guide groove (401) through a pipe. A nozzle (403) is provided on the back of the guide groove (401) inside the housing (2).

2. The degreasing device for gear processing according to claim 1, characterized in that, The guide assembly (5) includes a rotating seat (501), a rotating roller (502) is mounted on the top of the rotating seat (501) via a bearing, and a rubber sleeve (503) is glued to the periphery of the rotating roller (502).

3. The degreasing device for gear processing according to claim 1, characterized in that, The bottom of the sleeve (303) is located on the periphery of the sleeve rod (302) and is connected to a support base (304) by bolts. The output end of the vibration motor (305) is located at the bottom of the support base (304). One end of the sleeve (303) is connected to a fixing sleeve (306) by thread.

4. The degreasing device for gear processing according to claim 2, characterized in that, The bottom of the housing (2) is fitted with a lead screw (201) via a bearing. A corresponding ball block (202) is fitted around the lead screw (201), and the ball block (202) is connected to a rotating seat (501) via bolts. A servo motor (203) is connected to one side of the lead screw (201) inside the housing (2) via bolts, and the servo motor (203) is connected to the lead screw (201) via a drive shaft. The top of the housing (2) is connected to a cover plate (204) via a hinge.

5. The degreasing device for gear processing according to claim 1, characterized in that, A spray pipe (6) is provided on one side of the housing (2), a nozzle (601) is provided on one side of the spray pipe (6), and a water inlet (602) is provided on the other side of the spray pipe (6) outside the housing (2).

6. The degreasing device for gear processing according to claim 1, characterized in that, The base (1) has a recycling trough (101) inside, and the filter plate (102) is connected to the recycling trough (101) through a slot. The back of the housing (2) is connected to the drying fan (7) by bolts, and the air outlet of the drying fan (7) is located inside the housing (2).

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