A calender molding device for aluminum material processing

Abstract

The utility model provides a kind of calendering forming device for aluminium material processing, comprising: base, the both sides of base are equipped with workbench, two compression rollers are installed in the inside of base, the both sides of base are equipped with discharge port, and two discharge ports are equipped with scraper inside;Two receiving boxes are also installed in the both sides of base, and two receiving boxes are located below two discharge ports respectively;Cleaning structure, the cleaning structure is installed in the top of base, and the cleaning structure is used to flush the surface of compression roller.The calendering forming device for aluminium material processing provided by the utility model has the effect of removing the oxide skin on the surface of compression roller by scraping off the oxide skin on the surface of compression roller through the scraper installed on both sides during calendering, and the oxide skin falls down through discharge port and falls into receiving box, and the surface of compression roller is flushed by spraying cleaning fluid through spray head when water pump is started in calendering gap, so as to avoid affecting product quality.

Description

Technical Field

[0001] This utility model relates to the field of aluminum processing, and in particular to a rolling forming apparatus for aluminum processing. Background Technology

[0002] Aluminum rolling is a process in which pressure is applied to aluminum billets by rollers, causing plastic deformation in the thickness direction of the aluminum material. The aluminum billets are then processed into aluminum plates, strips, foils, etc., and are widely used in aerospace, automotive, packaging, construction and other fields.

[0003] Before processing, aluminum billets may oxidize due to improper storage or environmental factors. During the rolling process, oxide scale and debris will adhere to the surface of the pressure roller. When a lot of debris accumulates, it will cause indentations to form on the surface of the aluminum billet, which will affect the quality of the finished product.

[0004] Therefore, it is necessary to provide a rolling forming apparatus for aluminum processing to solve the above-mentioned technical problems. Utility Model Content

[0005] This utility model provides a rolling forming device for aluminum processing, which solves the problem that oxide scale and debris will adhere to the surface of the pressure roller during the rolling process. When the debris accumulates in large quantities, it will cause pressure pits to form on the surface of the aluminum billet, which will affect the quality of the finished product.

[0006] To solve the above technical problems, the present invention provides a rolling forming device for aluminum processing, comprising: a base, worktables installed on both sides of the base, two pressure rollers installed inside the base, discharge ports opened on both sides of the base, scrapers installed in both discharge ports, and one end of the scraper being in contact with the surface of the pressure roller;

[0007] Two receiving boxes are also installed on both sides of the base, and the two receiving boxes are respectively located below the two discharge ports;

[0008] A cleaning structure is installed on top of the base and is used to rinse the surface of the pressure roller.

[0009] Preferably, the cleaning structure includes a water tank, a water pump, a connecting pipe, and a nozzle. The water tank is installed on the top of the base, the water pump is installed on one side of the water tank, the nozzle is installed on the top of the inner wall of the base, and the nozzle is connected to the water pump through the connecting pipe.

[0010] Preferably, two collection boxes are detachably installed at both ends of the bottom of the receiving box, and a guide slope is provided at the bottom of the inner wall of the receiving box.

[0011] Preferably, a collection box is slidably mounted on the bottom of the base, and the collection box is located directly below the pressure roller.

[0012] Preferably, the aluminum processing rolling forming apparatus further includes a drying structure, which is installed on one side of the base and is used to dry the moisture on the surface of the pressure roller.

[0013] Preferably, the drying structure includes a mounting box, a fan, and a heating wire. The mounting box is installed on one side of the base, the fan is installed on the inner wall of the mounting box, the heating wire is installed inside the mounting box, and the heating wire is located between the fan and the base.

[0014] Preferably, ventilation openings are provided on both sides of the base, and the ventilation openings are arranged parallel to the pressure roller.

[0015] Compared with related technologies, the aluminum processing rolling and forming apparatus provided by this utility model has the following beneficial effects:

[0016] This utility model provides a rolling forming device for aluminum material processing. During rolling, scrapers installed on both sides scrape off the oxide scale on the surface of the pressure roller. The detached oxide scale slides down and falls into the receiving box through the discharge port. At the same time, a water pump is started during the rolling interval, and cleaning liquid is sprayed through the nozzle to rinse the surface of the pressure roller, thereby removing the oxide scale from the surface of the pressure roller and avoiding any impact on product quality. Attached Figure Description

[0017] Figure 1 A schematic diagram of a preferred embodiment of the aluminum processing rolling and forming apparatus provided by this utility model;

[0018] Figure 2 This is a partial structural schematic diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the cleaning structure of this utility model;

[0020] Figure 4 This is a cross-sectional structural diagram of the present invention;

[0021] Figure 5 This is a cross-sectional view of the receiving box of this utility model.

[0022] Figure 6 This is a cross-sectional view of the drying structure of this utility model.

[0023] Numbering on the map:

[0024] 1. Base; 11. Workbench; 12. Pressure roller; 13. Discharge port; 14. Scraper; 15. Collection box; 16. Ventilation opening;

[0025] 2. Receiving box; 21. Guide slope; 22. Collection box;

[0026] 3. Cleaning structure; 31. Water tank; 32. Water pump; 33. Connecting pipe; 34. Sprayer head;

[0027] 4. Drying structure; 41. Mounting box; 42. Fan; 43. Heating wire. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] First Embodiment

[0030] Please refer to the following: Figure 1 , Figure 2 , Figure 3 and Figure 4 A rolling forming apparatus for aluminum processing includes: a base 1, worktables 11 installed on both sides of the base 1, two pressure rollers 12 installed inside the base 1, discharge ports 13 opened on both sides of the base 1, and scrapers 14 installed in both discharge ports 13, with one end of the scraper 14 in contact with the surface of the pressure rollers 12.

[0031] Two receiving boxes 2 are also installed on both sides of the base 1, and the two receiving boxes 2 are respectively located below the two discharge ports 13;

[0032] Cleaning structure 3 is installed on the top of the base 1 and is used to rinse the surface of the pressure roller 12.

[0033] During operation, aluminum material is placed on the left worktable 11. After being rolled by two pressure rollers 12, the aluminum material is transferred to the right worktable 11. As the pressure rollers 12 rotate, the oxide scale on the surface of the pressure rollers 12 is scraped off by the scrapers 14 installed on both sides. The detached oxide scale slides down and falls into the receiving box 2 through the discharge port 13. At the same time, the cleaning structure 3 is activated during the rolling interval to rinse the surface of the pressure rollers 12 with cleaning fluid, thereby removing the oxide scale from the surface of the pressure rollers 12 and avoiding any impact on product quality.

[0034] Please refer to the following: Figure 2 , Figure 3 and Figure 4 The cleaning structure 3 includes a water tank 31, a water pump 32, a connecting pipe 33, and a nozzle 34. The water tank 31 is installed on the top of the base 1, and the water pump 32 is installed on one side of the water tank 31. The nozzle 34 is installed on the top of the inner wall of the base 1, and the nozzle 34 is connected to the water pump 32 through the connecting pipe 33.

[0035] When in operation, the water pump 32 is started to introduce the cleaning solution inside the water tank 31 into the nozzle 34 through the connecting pipe 33 to rinse the surface of the pressure roller 12, thereby removing the oxide scale and impurities attached to the surface.

[0036] Please refer to the following: Figure 2 and Figure 5 The bottom ends of the receiving box 2 are detachably equipped with two collection boxes 22, and the bottom of the inner wall of the receiving box 2 is provided with a guide slope 21;

[0037] During operation, the scale and impurities scraped off by the scraper 14 fall into the receiving box 2. When the pressure roller 12 is rinsed, some of the rinsing liquid falls from the scraper 14 into the receiving box 2. The cleaning liquid washes the debris and impurities in the receiving box 2 into the collection boxes 22 on both sides through the guide slope 21. When the collection boxes 22 are full, they are disassembled for cleaning and replacement.

[0038] Please refer to the following: Figure 3 and Figure 4 A collection box 15 is slidably mounted on the bottom of the base 1, and the collection box 15 is located directly below the pressure roller 12;

[0039] When the pressure roller 12 is rinsed during operation, the cleaning fluid washes the debris and impurities on the surface of the pressure roller 12 downwards into the collection box 15. After the calendering is completed, the collection box 15 is pulled out for cleaning and replacement.

[0040] Second Embodiment

[0041] Please refer to the following: Figure 1 and Figure 2 The aluminum processing rolling forming device also includes a drying structure 4, which is installed on one side of the base 1 and is used to dry the moisture on the surface of the pressure roller 12.

[0042] After the pressure roller 12 is rinsed with cleaning fluid during operation, moisture will remain on the surface of the pressure roller 12, which will cause corrosion to the pressure roller 12 and affect subsequent calendering processes.

[0043] In this embodiment, after rinsing is completed, the drying structure 4 is activated to blow hot air in a parallel direction onto the surface of the pressure roller 12 to dry the residual moisture on the surface and prevent the moisture from corroding the pressure roller 12.

[0044] Please refer to the following: Figure 6 The drying structure 4 includes a mounting box 41, a fan 42, and a heating wire 43. The mounting box 41 is mounted on one side of the base 1, the fan 42 is mounted on the inner wall of the mounting box 41, and the heating wire 43 is mounted inside the mounting box 41 and located between the fan 42 and the base 1.

[0045] When in operation, the fan 42 and the heating wire 43 are started. After the heating wire 43 heats the air, the fan 42 blows the hot air toward the pressure roller 12 to dry the residual moisture.

[0046] Please refer to the following: Figure 3 Ventilation openings 16 are provided on both sides of the base 1, and the ventilation openings 16 are arranged parallel to the pressure roller 12.

[0047] During operation, the blower 42 blows hot air toward the pressure roller 12. The hot air is blown toward the surface of the pressure roller 12 through the vent 16. After drying the residual moisture, it is discharged from the opposite vent 16. The hot air passes parallel to the surface of the pressure roller 12 through the vent 16, achieving a better drying effect.

[0048] The working principle of the aluminum processing rolling and forming device provided by this utility model is as follows:

[0049] During operation, aluminum material is placed on the workbench 11. After rolling by two pressure rollers 12, the rollers 12 rotate while scrapers 14 installed on both sides scrape off the oxide scale on their surface. The detached oxide scale slides down and falls into the receiving box 2 through the discharge port 13. Simultaneously, during the rolling interval, the water pump 32 is activated, spraying cleaning fluid through nozzles 34 to rinse the surface of the pressure rollers 12, achieving the effect of removing the oxide scale from the surface of the pressure rollers 12 and avoiding any impact on product quality. A fan 42 is installed. During operation, the fan 42 and heating wire 43 are activated. The heating wire 43 heats the air, and the fan 42 blows the hot air toward the pressure rollers 12 to dry any residual moisture and prevent moisture from corroding the pressure rollers 12.

[0050] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A rolling forming apparatus for aluminum material processing, characterized in that, include: The base has workbenches installed on both sides, two pressure rollers installed inside the base, and discharge ports opened on both sides of the base. Each discharge port is equipped with a scraper, one end of which is in contact with the surface of the pressure roller. Two receiving boxes are also installed on both sides of the base, and the two receiving boxes are respectively located below the two discharge ports; A cleaning structure is installed on top of the base and is used to rinse the surface of the pressure roller.

2. The rolling and forming apparatus for aluminum processing according to claim 1, characterized in that, The cleaning structure includes a water tank, a water pump, a connecting pipe, and a nozzle. The water tank is installed on the top of the base, and the water pump is installed on one side of the water tank. The nozzle is installed on the top of the inner wall of the base, and the nozzle is connected to the water pump through the connecting pipe.

3. The rolling and forming apparatus for aluminum processing according to claim 1, characterized in that, The bottom of the receiving box has two detachable collection boxes at both ends, and the bottom of the inner wall of the receiving box is provided with a guide slope.

4. The rolling and forming apparatus for aluminum processing according to claim 1, characterized in that, A collection box is also slidably mounted on the bottom of the base, and the collection box is located directly below the pressure roller.

5. The rolling and forming apparatus for aluminum processing according to claim 1, characterized in that, The aluminum processing rolling forming apparatus also includes a drying structure, which is installed on one side of the base and is used to dry the moisture on the surface of the pressure roller.

6. The rolling and forming apparatus for aluminum processing according to claim 5, characterized in that, The drying structure includes a mounting box, a fan, and a heating wire. The mounting box is installed on one side of the base, the fan is installed on the inner wall of the mounting box, and the heating wire is installed inside the mounting box, with the heating wire located between the fan and the base.

7. The rolling and forming apparatus for aluminum processing according to claim 1, characterized in that, Ventilation openings are provided on both sides of the base, and the ventilation openings are arranged parallel to the pressure roller.

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