A device for loading and unloading a water gap of a continuous casting machine
By designing an automated loading and unloading device, the problems of high labor intensity and high safety risks in the loading and unloading of ladle nozzles in continuous casting machines have been solved, and an efficient and safe loading and unloading process for nozzles has been achieved.
Patent Information
- Application Number
- CN202521965293.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-12
AI Technical Summary
In the existing technology, the loading and unloading of the ladle nozzle of the continuous casting machine needs to be carried out manually, which results in high labor intensity for operators in a high-temperature environment and poses safety risks.
A loading and unloading device comprising a moving part, an orientation adjustment part, a forward part, an tilting part, a rotating part, and a lifting part was designed. Through the coordinated action of a hydraulic cylinder, a rotary motor, and a drive motor, the loading and unloading of sprues is automated, reducing labor intensity and improving efficiency.
The automated loading and unloading of water inlets has been achieved, reducing the labor intensity of operators, improving loading and unloading efficiency, and reducing safety risks.
Smart Images

Figure CN224673792U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a loading and unloading device, and more particularly to a device that can assist workers in loading and unloading the ladle nozzles of a continuous casting machine, belonging to the technical field of nozzle loading and unloading equipment. Background Technology
[0002] In the process of receiving molten steel from the converter in continuous casting machines, a nozzle is usually fitted onto the bottom of the ladle to reduce temperature loss during the outflow of molten steel. Currently, the loading and unloading of the nozzle is done manually with an auxiliary mechanism. The current auxiliary mechanism is a purely mechanical structure. During use, the operator must stand near the rotating arm of the ladle to operate it. The on-site working environment is hot, the working conditions are harsh, the risk factor is high, and there are certain safety risks in the operation process. Moreover, because the mechanism is manual, the labor intensity of the personnel is high. Therefore, there is a need for a device that can assist workers in loading and unloading the nozzle efficiently and with less effort. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a loading and unloading device for the ladle nozzle of a continuous casting machine, which can not only reduce the labor intensity of workers, but also improve the loading and unloading efficiency of the nozzle.
[0004] The problem described in this utility model is solved by the following technical solution: A loading and unloading device for the ladle nozzle of a continuous casting machine includes a moving part, an orientation adjustment part, a forward moving part, an inclined moving part, a rotating moving part, and a lifting part; the orientation adjustment part is disposed on the moving part; the forward moving part is disposed on the orientation adjustment part; the rotating moving part is disposed on the forward moving part; the inclined moving part is disposed on the rotating moving part; and the lifting part is disposed on the inclined moving part.
[0005] The aforementioned loading and unloading device for the ladle nozzle of a continuous casting machine includes a moving component comprising a base, a lifting column, a hydraulic cylinder, and omnidirectional brake wheels. Omnidirectional brake wheels are provided at all four corners of the bottom end face of the base. A vertical square hole is provided on the top end face of the base, and the lifting column is inserted into the square hole at the top end of the base. The hydraulic cylinder is located on the bottom end face of the inner wall of the square hole of the base, and the end of the piston rod of the hydraulic cylinder is connected to the bottom end of the lifting column.
[0006] The aforementioned loading and unloading device for the ladle nozzle of a continuous casting machine includes a first cylinder, a first rotary motor, and a first rotating disk. The first cylinder is located at the center of the top surface of the lifting column and has a hollow internal structure. A through hole is provided at the center of the top surface of the first cylinder. The first rotary motor is located inside the first cylinder, and its output shaft passes through the through hole at the top of the first cylinder. A groove is provided on the top surface of the first cylinder, and a limit ring is provided on the bottom surface of the first rotating disk. The limit ring is inserted into the groove at the top of the first cylinder, and the end of the output shaft of the first rotary motor is connected to the center of the bottom surface of the first rotating disk.
[0007] The aforementioned loading and unloading device for the ladle nozzle of a continuous casting machine includes a forward section comprising a horizontal long beam, a first drive motor, a slider, an upper clamping plate, a lower clamping plate, a lead screw, and a lead screw nut. One end of the bottom face of the horizontal long beam is disposed on the top surface of a first rotating disk. A vertical elongated hole is provided at the center of the horizontal long beam along its length. The first drive motor is disposed at one end of the inner wall of the elongated hole in the horizontal long beam, and a circular blind hole is provided at the other end of the inner wall of the elongated hole, with a bearing disposed inside the blind hole. One end of the lead screw is connected to the output shaft of the first drive motor, and the other end of the lead screw is connected to the inner wall of the inner ring of the bearing. The slider has an upper clamping plate and a lower clamping plate at its two ends, with the upper clamping plate pressing against the top face of the horizontal long beam and the lower clamping plate pressing against the bottom face of the horizontal long beam. The slider is located within the elongated hole of the horizontal long beam. A through hole is provided along the length of the horizontal long beam on the slider, and a lead screw nut is disposed within the through hole, with the lead screw passing through the lead screw nut.
[0008] The aforementioned loading and unloading device for the ladle nozzle of a continuous casting machine includes a rotating part comprising a second cylinder, a second rotary motor, and a second rotary disk. The second cylinder is located at the center of the top surface of the upper clamping plate and has a hollow internal structure. A through hole is provided at the center of the top surface of the second cylinder. The second rotary motor is located inside the second cylinder, and its output shaft passes through the through hole at the top of the second cylinder. A groove is provided on the top surface of the second cylinder, and a limit ring is provided on the bottom surface of the second rotary disk. The limit ring is inserted into the groove at the top of the second cylinder, and the end of the output shaft of the second rotary motor is connected to the center of the bottom surface of the second rotary disk.
[0009] The above-mentioned loading and unloading device for the ladle nozzle of a continuous casting machine includes an inclined part comprising a horizontal long column, a long round rod, and a second drive motor; the bottom end of the horizontal long column is disposed on the top surface of the second rotating disk; a through hole is provided at the center of the horizontal long column along its length, and the long round rod is inserted into the through hole of the horizontal long column; the second drive motor is disposed on the end face of the horizontal long column near the first drive motor, and the end of its output shaft is connected to the end of the long round rod.
[0010] The aforementioned loading and unloading device for the ladle nozzle of a continuous casting machine includes a lifting component comprising a circular collar and a semi-circular plate; the center of the outer circumference of the semi-circular plate is connected to the end of a long cylindrical rod away from the second drive motor, and the axis of the semi-circular plate is a vertical line; both ends of the semi-circular plate are provided with horizontal holes, and short cylindrical rods are inserted into both horizontal holes, with the ends of the two short cylindrical rods close to each other connected to the outer circumference of the circular collar.
[0011] This invention enables the forward section to align with the nozzle installation position through the cooperation of the moving part and the orientation adjustment part; the forward section allows the nozzle to move smoothly towards the installation position; the tilting part allows the nozzle to pass smoothly through the gap between the ladle and the tundish in an inclined posture; the lifting part smoothly clamps the nozzle; and the rotating part finely adjusts the position of the nozzle to make it more accurately aligned with the installation position. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0013] The list of components in the diagram is as follows: 1. Base, 2. Lifting column, 3. First cylinder, 4. First rotating disk, 5. Horizontal long beam, 6. First drive motor, 7. Upper clamping plate, 8. Lower clamping plate, 9. Slider, 10. Second cylinder, 11. Horizontal long column, 12. Long cylindrical rod, 13. Second drive motor, 14. Circular collar, 15. Semi-circular plate. Detailed Implementation
[0014] See Figure 1 This utility model includes a moving component, an orientation adjustment part, a forward movement part, an inclined part, a rotating part, and a lifting component. The moving component is used to move the remaining parts to the front of the ladle. The orientation adjustment part can adjust the orientation and height of the forward movement part. The forward movement part is used to bring the sprue closer to its preset installation position. The inclined part is used to tilt the sprue through the gap between the ladle and the tundish. The rotating part is used to fine-tune the position of the sprue so that it can be aligned with the sprue installation position. The lifting component is used to hold the sprue. The orientation adjustment part is set on the moving component. The forward movement part is set on the orientation adjustment part. The rotating part is set on the forward movement part. The inclined part is set on the rotating part. The lifting component is set on the inclined part.
[0015] The movable component includes a base 1, a lifting column 2, a hydraulic cylinder, and omnidirectional brake wheels. Omnidirectional brake wheels are provided at all four corners of the bottom surface of the base 1. These wheels can assist in the movement of the base 1 or stop it from moving. A vertical square hole is provided on the top surface of the base 1, and the lifting column 2 is inserted into this square hole. The hydraulic cylinder is located on the bottom surface of the inner wall of the square hole in the base 1, and the end of the hydraulic cylinder piston rod is connected to the bottom end of the lifting column 2. The hydraulic cylinder can drive the lifting column 2 to rise and fall vertically, thereby adjusting the height of the water inlet so that the water inlet can smoothly align with the installation position.
[0016] The orientation adjustment section includes a first cylinder 3, a first rotary motor, and a first rotating disk 4. The first cylinder 3 is located at the center of the top surface of the lifting column 2 and has a hollow internal structure. A through hole is provided at the center of the top surface of the first cylinder 3. The first rotary motor is located inside the first cylinder 3, and its output shaft passes through the through hole at the top of the first cylinder 3. A groove is provided on the top surface of the first cylinder 3, and a limit ring is provided on the bottom surface of the first rotating disk 4. The limit ring is inserted into the groove at the top of the first cylinder 3, and the end of the output shaft of the first rotary motor is connected to the center of the bottom surface of the first rotating disk 4. The cooperation of the limit ring and the groove allows the first rotating disk 4 to rotate reliably at the top of the first cylinder 3. The first rotary motor can drive the first rotating disk 4 to rotate, thereby adjusting the orientation of the horizontal beam 5.
[0017] The forward section includes a horizontal beam 5, a first drive motor 6, a slider 9, an upper clamping plate 7, a lower clamping plate 8, a lead screw, and a lead screw nut. One end of the bottom surface of the horizontal beam 5 is located on the top surface of the first rotating disk 4. The rotation of the first rotating disk can drive the horizontal beam 5 to rotate synchronously. A vertical elongated hole is provided at the center of the horizontal beam 5 along its length. The first drive motor 6 is located at one end of the inner wall of the elongated hole in the horizontal beam 5, and a circular blind hole is provided at the other end of the inner wall of the elongated hole in the horizontal beam 5, with a bearing installed inside. The outer ring of the bearing is located inside the circular blind hole. One end of the lead screw is connected to the output shaft of the first drive motor 6, and the other end of the lead screw... The end is connected to the inner wall of the bearing's inner ring; the first drive motor 6 can drive the lead screw to rotate, and the rotating lead screw drives the lead screw nut to move along the axis of the lead screw; the two ends of the slider 9 are respectively provided with an upper clamping plate 7 and a lower clamping plate 8, and the upper clamping plate 7 presses against the top surface of the horizontal long beam 5, and the lower clamping plate 8 presses against the bottom surface of the horizontal long beam 5, and the slider 9 is located in the elongated hole of the horizontal long beam 5; the function of the clamping plate is to restrict the slider from sliding in the elongated hole; the slider 9 is provided with a through hole along the length direction of the horizontal long beam 5, and a lead screw nut is provided in the through hole, and the lead screw passes through the lead screw nut; the rotating lead screw drives the lead screw nut to move along the lead screw, thereby driving the slider 9 to move synchronously.
[0018] The rotating part includes a second cylinder 10, a second rotary motor, and a second rotating disk. The second cylinder 10 is located at the center of the top surface of the upper clamping plate 7 and has a hollow internal structure. A through hole is provided at the center of the top surface of the second cylinder 10. The second rotary motor is located inside the second cylinder 10, and its output shaft passes through the through hole at the top of the second cylinder 10. A groove is provided on the top surface of the second cylinder 10, and a limit ring is provided on the bottom surface of the second rotating disk. The limit ring is inserted into the groove at the top of the second cylinder 10, and the end of the output shaft of the second rotary motor is connected to the center of the bottom surface of the second rotating disk. The cooperation of the limit ring and the groove allows the second rotating disk to rotate reliably at the top of the second cylinder 10. The second rotary motor can drive the second rotating disk to rotate.
[0019] The inclined portion includes a horizontal long column 11, a long cylindrical rod 12, and a second drive motor 13. The bottom end of the horizontal long column 11 is disposed on the top surface of the second rotating disk. A through hole is provided at the center of the horizontal long column 11 along its length direction, and the long cylindrical rod 12 is inserted into the through hole of the horizontal long column 11. The long cylindrical rod 12 can rotate within the through hole of the horizontal long column 11. The second drive motor 13 is disposed on the end face of the horizontal long column 11 near the first drive motor 6, and the end of its output shaft is connected to the end of the long cylindrical rod 12. The second drive motor 13 can drive the long cylindrical rod 12 to rotate, thereby driving the lifting component at the end of the long cylindrical rod 12 to rotate synchronously.
[0020] The lifting component includes a circular collar 14 and a semi-circular plate 15; the center of the outer circumference of the semi-circular plate 15 is connected to the end of the long cylindrical rod 12 away from the second drive motor 13, and the axis of the semi-circular plate 15 is a vertical line; both ends of the semi-circular plate 15 are provided with horizontal holes, and short cylindrical rods are inserted into both horizontal holes, and the ends of the two short cylindrical rods that are close to each other are connected to the outer circumference of the circular collar 14.
[0021] Operating principle: This device is located on a platform in front of the ladle. When a new sprue needs to be installed, the new sprue is placed on the circular collar 14. Then, the first rotary motor is started to drive the first rotating disk 4 to rotate, causing the horizontal long beam to align with the installation position at the bottom of the ladle. Then, the first drive motor 6 is started, causing the lead screw to rotate. The rotating lead screw drives the lead screw nut to move, ultimately driving the slider 9 forward. During the sprue's forward movement, when it passes through the gap between the tundish and the ladle, the second drive motor is activated to drive the long cylindrical rod 12 to rotate, thereby causing the sprue to flip, allowing the sprue to smoothly pass through the gap between the tundish and the ladle. After moving to the installation position, the second drive motor reverses, allowing the sprue to return to a vertical state. Then, through the cooperation of the first drive motor and the second rotary motor, the position of the sprue is finely adjusted so that it is directly below the installation position. Then, the hydraulic cylinder is started to drive the lifting column 2 to rise, so that the sprue aligns with the installation position at the bottom of the ladle. At this point, the sprue installation is complete. When it is necessary to replace the nozzle, the hydraulic cylinder retracts the piston rod, causing the old nozzle to detach from the installation position. Then, the first drive motor moves the nozzle away from the installation position, and the second drive motor moves the nozzle to tilt and smoothly pass through the gap between the tundish and the ladle until the nozzle leaves the bottom of the ladle. Then, the old nozzle is removed, and the new nozzle is inserted into the circular collar. Then, the installation of the new nozzle is carried out.
Claims
1. A loading and unloading device for the ladle nozzle of a continuous casting machine, characterized in that: It includes a moving part, an orientation adjustment part, a forward movement part, an tilting part, a rotating part, and a supporting part; the orientation adjustment part is disposed on the moving part; the forward movement part is disposed on the orientation adjustment part; the rotating part is disposed on the forward movement part; the tilting part is disposed on the rotating part; and the supporting part is disposed on the tilting part.
2. The loading and unloading device for the ladle nozzle of a continuous casting machine according to claim 1, characterized in that: The movable component includes a base (1), a lifting column (2), a hydraulic cylinder, and a universal brake wheel; the four corners of the bottom end face of the base (1) are provided with universal brake wheels; the top end face of the base (1) is provided with a vertical square hole, and the lifting column (2) is inserted into the square hole at the top end of the base (1); the hydraulic cylinder is provided on the bottom end face of the inner wall of the square hole of the base (1), and the end of the piston rod of the hydraulic cylinder is connected to the bottom end of the lifting column (2).
3. The loading and unloading device for the ladle nozzle of a continuous casting machine according to claim 2, characterized in that: The orientation adjustment part includes a first cylinder (3), a first rotary motor and a first rotating disk (4); the first cylinder (3) is located at the center of the top surface of the lifting column (2) and has a hollow structure inside, and a through hole is provided at the center of the top surface of the first cylinder (3); the first rotary motor is located inside the first cylinder (3) and its output shaft passes through the through hole at the top of the first cylinder (3); a sliding groove is provided on the top surface of the first cylinder (3), a limit ring is provided on the bottom surface of the first rotating disk (4), and the limit ring is inserted into the sliding groove at the top of the first cylinder (3), and the end of the output shaft of the first rotary motor is connected to the center of the bottom surface of the first rotating disk (4).
4. The loading and unloading device for the ladle nozzle of a continuous casting machine according to claim 3, characterized in that: The forward section includes a horizontal beam (5), a first drive motor (6), a slider (9), an upper clamping plate (7), a lower clamping plate (8), a lead screw, and a lead screw nut; one end of the bottom surface of the horizontal beam (5) is located on the top surface of the first rotating disk (4); a vertical elongated hole is provided at the center of the horizontal beam (5) along its length direction; the first drive motor (6) is located at one end of the inner wall of the elongated hole of the horizontal beam (5), and a circular blind hole is provided at the other end of the inner wall of the elongated hole of the horizontal beam (5), and a bearing is provided inside the hole; One end of the lead screw is connected to the output shaft of the first drive motor (6), and the other end of the lead screw is connected to the inner wall of the inner ring of the bearing; the two ends of the slider (9) are respectively provided with an upper clamping plate (7) and a lower clamping plate (8), and the upper clamping plate (7) presses against the top surface of the horizontal long beam (5), and the lower clamping plate (8) presses against the bottom surface of the horizontal long beam (5), and the slider (9) is located in the elongated hole of the horizontal long beam (5); the slider (9) is provided with a through hole along the length direction of the horizontal long beam (5), and a lead screw nut is provided in the through hole, and the lead screw passes through the lead screw nut.
5. The loading and unloading device for the ladle nozzle of a continuous casting machine according to claim 4, characterized in that: The rotating part includes a second cylinder (10), a second rotary motor, and a second rotating disk; the second cylinder (10) is located at the center of the top surface of the upper plate (7), and its interior is a hollow structure, with a through hole at the center of the top surface of the second cylinder (10); the second rotary motor is located inside the second cylinder (10), and its output shaft passes through the through hole at the top of the second cylinder (10); a groove is provided on the top surface of the second cylinder (10), a limit ring is provided on the bottom surface of the second rotating disk, and the limit ring is inserted into the groove at the top of the second cylinder (10), and the end of the output shaft of the second rotary motor is connected to the center of the bottom surface of the second rotating disk.
6. The loading and unloading device for the ladle nozzle of a continuous casting machine according to claim 5, characterized in that: The inclined portion includes a horizontal long column (11), a long round rod (12), and a second drive motor (13); the bottom end of the horizontal long column (11) is disposed on the top surface of the second rotating disk; a through hole is provided at the center of the horizontal long column (11) along its length direction, and the long round rod (12) is inserted into the through hole of the horizontal long column (11); the second drive motor (13) is disposed on the end face of the horizontal long column (11) near the first drive motor (6), and the end of its output shaft is connected to the end of the long round rod (12).
7. The loading and unloading device for the ladle nozzle of a continuous casting machine according to claim 6, characterized in that: The lifting component includes a circular collar (14) and a semi-circular plate (15); the center of the outer circumference of the semi-circular plate (15) is connected to the end of the long round rod (12) away from the second drive motor (13), and the axis of the semi-circular plate (15) is a vertical line; both ends of the semi-circular plate (15) are provided with horizontal holes, and short round rods are inserted into the two horizontal holes, and the ends of the two short round rods that are close to each other are connected to the outer circumference of the circular collar (14).