Five-wire terminal crimping and twisting machine with tin dipping function

By using the fixed rod and sleeve connection and locking structure design of the five-wire end-twisting and tinning machine, the problems of unstable module connection and cumbersome disassembly and assembly are solved. This achieves efficient and stable wire end tinning operation and simplified module maintenance process, thereby improving equipment production efficiency and product quality.

CN224673954UActive Publication Date: 2026-08-25YIHAN (SHENZHEN) AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521520809.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-21
Publication Date
2026-08-25
Estimated Expiration
2035-07-21

AI Technical Summary

Technical Problem

The existing modular five-wire end-twisting and tinning machine has an unstable connection between the rotating module and the rotating tinning module, which is prone to loosening and affects the tinning quality of the wire ends. In addition, the traditional connection method is cumbersome to disassemble, which consumes a lot of manpower and time and restricts the efficiency of equipment maintenance.

Method used

The system employs a connection between a fixed rod and a sleeve, combined with multiple locking structures and a locking block structure. The locking structure ensures a stable connection between the rotating module and the rotating soldering module, and a convenient locking and unlocking mechanism is designed to simplify the module assembly and disassembly process.

Benefits of technology

It achieves a stable and reliable connection between modules, improves the quality of soldering at wire ends and the product qualification rate, simplifies the module inspection and replacement process, and improves the production efficiency and ease of operation and maintenance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of dip tin machine, and disclose a five line end -winding dip tin machine, including dip tin machine body, rotation module and rotary dip tin module, install rotation module on dip tin machine body, install rotary dip tin module on the rotary output shaft of rotation module, still include the fixed link of setting in the rotary output shaft one end of rotation module, the sleeve of setting in the rotary dip tin module mounting surface, sleeve and fixed link sleeve joint connection, the multiple sets of locking structure of setting in the sleeve, multiple sets of locking structure even distribution along the sleeve circumference, the protection pipe of setting in the sleeve outer cylindrical surface, the clamping block fixed structure of setting between protection pipe and sleeve, through the connection structure design, realized the stable and reliable connection between module, can keep accurate positioning in the high -speed operation process of equipment, greatly promote the dip tin quality and product pass rate of electric wire end.
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Description

Technical Field

[0001] This utility model relates to the field of tinning machines, specifically a five-wire terminal twisting and tinning machine. Background Technology

[0002] In the field of electronic equipment manufacturing, the modular five-wire end-twisting and tinning machine is a key piece of equipment that undertakes the important task of wire end processing. Its performance directly affects the connection quality and production efficiency of electronic components. As electronic products develop towards miniaturization and precision, the requirements for the accuracy and stability of wire end processing are increasing, which also puts forward higher standards for the modular design of the tinning machine.

[0003] Currently, the connection structure between the rotating module and the rotary soldering module of the existing modular five-wire terminal twisting and soldering machine is not very stable. During long-term high-speed operation of the equipment, it is easy to loosen, which will lead to the offset of the soldering position, affect the soldering quality of the wire end, and reduce the product qualification rate. When it is necessary to repair or replace the rotary soldering module, the traditional connection method is cumbersome to disassemble, which consumes a lot of manpower and time costs, and seriously restricts the maintenance efficiency and production progress of the equipment. To address this, we have proposed a five-wire terminal twisting and soldering machine. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a five-wire termination, twisting, and tinning machine, which solves the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a five-wire end-twisting and tinning machine, comprising a tinning machine body, a rotating module, and a rotary tinning module. The rotating module is mounted on the tinning machine body, and the rotary tinning module is mounted on the rotating output shaft of the rotating module. The machine also includes: A fixing rod is provided at one end of the rotation output shaft of the rotation module, and the fixing rod is connected to the rotation soldering module; A sleeve is provided on the mounting surface of the rotary tinning module, and the sleeve is connected to the fixing rod. Multiple sets of locking structures are installed inside the sleeve, and the multiple sets of locking structures are evenly distributed along the circumference of the sleeve to lock and fix the sleeve to the fixing rod. A protective tube disposed on the outer cylindrical surface of the sleeve; The locking structure, located between the protective tube and the sleeve, is used to open and close the locking structure.

[0006] Preferably, the outer cylindrical surface of the sleeve has multiple circumferentially distributed stepped holes, with the stepped holes located at the end of the sleeve away from the rotating soldering module, and the smaller diameter of the stepped hole extending into the interior of the sleeve.

[0007] Preferably, the locking structure includes a pressure block, a connecting rod, and a spherical protrusion. The connecting rod is fixedly connected to one side of the pressure block, and the spherical protrusion is fixedly connected to the other end of the connecting rod. The edge of the pressure block opposite to the connecting rod has a rounded corner. The pressure block is inserted into the larger diameter end of the stepped hole. The end of the connecting rod connected to the pressure block is inserted into the larger diameter end of the stepped hole, and the other end of the connecting rod is inserted into the smaller diameter end of the stepped hole. The spherical protrusion passes through the stepped hole inside the sleeve, and the spherical surface of the spherical protrusion is tightly fitted with the fixing rod.

[0008] Preferably, the locking structure further includes a second spring, and the second spring is fixedly connected to one side of the pressure block connected to the connecting rod. The connecting rod is inside the second spring, and the other end of the second spring is fixedly connected to the stepped surface of the stepped hole.

[0009] Preferably, the protective tube is a C-shaped annular structure with an open inner surface, and the inner annular surface of the protective tube is fixedly connected to the outer cylindrical surface of the sleeve.

[0010] Preferably, the locking block structure includes a pressure ring and a spring. One end of the pressure ring is fixedly connected to the spring. The pressure ring is sleeved on the outside of the sleeve and between the protective tube and the sleeve. The pressure ring corresponds to the locking block. The end of the spring away from the pressure ring is fixedly connected to the side of the protective tube near the rotating soldering module.

[0011] Preferably, the outer cylindrical surface of the pressure ring is fixedly connected to multiple circumferentially evenly distributed sliding rods.

[0012] Preferably, the outer cylindrical surface of the protective tube has multiple circumferentially distributed sliding holes, the number and distribution of which are consistent with the sliding rod, and the sliding rod is slidably engaged with the corresponding sliding holes.

[0013] Compared with the prior art, this utility model provides a five-wire crimping, twisting, and tinning machine, which has the following advantages: This modular five-wire end-twisting and tinning machine effectively solves the problems of unstable connection and cumbersome disassembly / reassembly between the rotating module and the rotating tinning module in existing equipment through its connection structure design. It achieves a stable and reliable connection between modules, maintains precise positioning during high-speed operation, and significantly improves the tinning quality of wire ends and the product qualification rate. At the same time, the convenient locking and unlocking mechanism significantly simplifies the module inspection and replacement process, shortens maintenance time, reduces labor costs, and greatly improves the production efficiency and ease of operation and maintenance of the equipment, providing efficient and stable technical support for electronic equipment manufacturing. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main body structure of the tinning machine of this utility model; Figure 2This is a schematic diagram of the rotating module and rotating soldering module of this utility model; Figure 3 This is an exploded view of the rotating module and rotating tin-dipping module of this utility model. Figure 4 This is a cross-sectional view of the card block fixing structure of this utility model; Figure 5 for Figure 4 A magnified view of part A in the diagram.

[0015] In the diagram: 1. Tinning machine body; 2. Rotating module; 3. Rotating tinning module; 4. Protective tube; 5. Slide rod; 6. Slide hole; 7. Sleeve; 8. Stepped hole; 9. Spring 1; 10. Pressure ring; 11. Pressure block; 12. Spring 2; 13. Connecting rod; 14. Fixing rod; 15. Spherical protrusion. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-5 A five-wire end-twisting and tinning machine includes a tinning machine body 1, a rotating module 2, and a rotating tinning module 3. The rotating module 2 is mounted on the tinning machine body 1, and the rotating tinning module 3 is mounted on the rotating output shaft of the rotating module 2. The machine also includes: A fixing rod 14 is provided at one end of the rotation output shaft of the rotation module 2, and the fixing rod 14 is connected to the rotation soldering module 3; The sleeve 7 is installed on the mounting surface of the rotary tinning module 3 and is connected to the fixing rod 14. Multiple sets of locking structures are installed inside the sleeve 7, and the multiple sets of locking structures are evenly distributed along the circumference of the sleeve 7 to lock and fix the sleeve 7 to the fixing rod 14. The protective tube 4 is installed on the outer cylindrical surface of the sleeve 7; The locking structure, located between the protective tube 4 and the sleeve 7, is used to open and close the locking structure.

[0018] Furthermore, the outer cylindrical surface of the sleeve 7 is provided with multiple circumferentially distributed stepped holes 8. The stepped holes 8 are located at the end of the sleeve 7 away from the rotating soldering module 3. The smaller end of the stepped hole 8 extends into the interior of the sleeve 7. The stepped holes 8 are used to install the locking structure.

[0019] Furthermore, the locking structure includes a pressure block 11, a connecting rod 13, and a spherical protrusion 15. The connecting rod 13 is fixedly connected to one side of the pressure block 11, and the spherical protrusion 15 is fixedly connected to the other end of the connecting rod 13. The edge of the pressure block 11 facing away from the connecting rod 13 has a rounded corner. The pressure block 11 is inserted into the larger end of the stepped hole 8. The end of the connecting rod 13 connected to the pressure block 11 is inserted into the larger end of the stepped hole 8, and the other end of the connecting rod 13 is inserted into the smaller end of the stepped hole 8. The spherical protrusion 15 penetrates the stepped hole 8 inside the sleeve 7. The spherical surface of the spherical protrusion 15 fits tightly against the fixing rod 14. The pressure block 11 is used to install the connecting rod 13, and the connecting rod 13 is used to connect the pressure block 11 and the spherical protrusion 15. The pressure block 11 and the connecting rod 13 extend and retract within the stepped hole 8. The spherical protrusion 15 fits tightly against the fixing rod 14 to lock the connection between the fixing rod 14 and the sleeve 7.

[0020] Furthermore, the locking structure also includes a second spring 12. The second spring 12 is fixedly connected to one side of the pressure block 11 connected to the connecting rod 13. The connecting rod 13 is inside the second spring 12. The other end of the second spring 12 is fixedly connected to the stepped surface of the stepped hole 8. The elastic force of the second spring 12 is used to retract the spherical protrusion 15 into the stepped hole 8 and separate the sleeve 7 from the fixing rod 14.

[0021] Furthermore, the protective tube 4 is a C-shaped annular structure with an open inner surface. The inner annular surface of the protective tube 4 is fixedly connected to the outer cylindrical surface of the sleeve 7. The protective tube 4 is used to install the clamping block fixing structure.

[0022] Furthermore, the locking structure includes a pressure ring 10 and a spring 9. One end of the pressure ring 10 is fixedly connected to the spring 9. The pressure ring 10 is sleeved on the outside of the sleeve 7 and between the protective tube 4 and the sleeve 7. The pressure ring 10 corresponds to the pressure block 11. The end of the spring 9 away from the pressure ring 10 is fixedly connected to the side of the protective tube 4 near the rotating soldering module 3. The pressure ring 10 is used to press the pressure block 11. The elastic force of the spring 9 causes the pressure ring 10 to press the pressure block 11, pressing the pressure block 11 into the stepped hole 8, so that the spherical protrusion 15 is tightly fitted with the fixing rod 14. At this time, the spring 12 is in a compressed state.

[0023] Furthermore, multiple evenly distributed sliding rods 5 are fixedly connected to the outer cylindrical surface of the pressure ring 10. The sliding rods 5 are used to remove the pressure block 11 from the pressure ring 10. At this time, the spring 12 returns to its original shape, causing the spherical protrusion 15 to retract into the stepped hole 8.

[0024] Furthermore, the outer cylindrical surface of the protective tube 4 is provided with multiple evenly distributed circumferential sliding holes 6. The number and distribution of the sliding holes 6 are consistent with those of the sliding rod 5. The sliding rod 5 is slidably engaged with the corresponding sliding hole 6. The sliding hole 6 is used to connect the sliding rod 5 with the outside, making it convenient to slide the sliding rod 5.

[0025] Structural Description: Tinning machine body 1: The basic load-bearing structure of the entire equipment, providing an installation platform for other modules and supporting the core functional components of the tinning machine; Rotation module 2: It has a rotation output shaft, which is driven by power to achieve rotation and provide rotational power for the rotational soldering module 3; Rotary Soldering Module 3: The core functional module that performs wire end twisting and soldering operations, and completes the work under the drive of Rotary Module 2; Protective tube 4: A ring structure with a C-shaped cross-section and an open inner ring surface. It is fixed to the outer cylindrical surface of sleeve 7 and is used to install the clamping block fixing structure. At the same time, it also protects the internal structure. Slide rod 5: A cylindrical rod-shaped structure, fixed on the outer cylindrical surface of the pressure ring 10, evenly distributed around the circumference, used to pull the pressure ring 10 to move and control the opening of the locking structure; Sliding hole 6: A through hole opened on the outer cylindrical surface of the protective tube 4, corresponding to the sliding rod 5, and evenly distributed around the circumference, providing a sliding channel for the sliding rod 5 for convenient operation; Sleeve 7: Hollow tubular structure, one end is fixed to the mounting surface of the rotating tin-dipping module 3, the inner hole is sleeved with the fixing rod 14, and the outer cylindrical surface is provided with a stepped hole 8 for installing the locking structure; Stepped hole 8: A stepped through hole opened on the outer cylindrical surface of sleeve 7. The diameter of the hole is larger at one end and smaller at the other. The larger diameter end is used to install components such as pressure block 11, and the smaller diameter end connects to the inside of sleeve 7 to achieve the locking function. Spring 9: A helical spring structure, one end of which is connected to the pressure ring 10, and the other end is fixed inside the protective tube 4. It pushes the pressure ring 10 through the elastic force to press the pressure block 11. Pressure ring 10: a circular ring structure, sleeved on the outside of sleeve 7, corresponding to pressure block 11, pressing pressure block 11 under the action of spring 9, or releasing pressure block 11 under the pull of slide rod 5; Pressure block 11: Block structure with rounded corners on one side, inserted into the large diameter end of the stepped hole 8, used to install the connecting rod 13, which moves under the action of the pressure ring 10 to control the extension and retraction of the spherical protrusion 15; Spring 2 12: a helical spring structure located inside the stepped hole 8, one end of which is connected to the pressure block 11, and the other end is fixed to the stepped surface of the stepped hole 8. It is used to retract the spherical protrusion 15 and release the locking state. Link 13: A rod-shaped structure, with the pressure block 11 and the spherical protrusion 15 connected at both ends respectively, transmitting the moving force of the pressure block 11 and driving the spherical protrusion 15 to extend and retract; Fixed rod 14: A rod-shaped structure, one end of which is fixed to the rotation output shaft of the rotating module 2, and the other end is sleeved with the sleeve 7 to transmit rotational power and connect the rotating module 2 and the rotating soldering module 3; Spherical protrusion 15: A spherical structure located inside the sleeve 7, connected to the pressure block 11 via the connecting rod 13, and fits against the spherical surface of the fixing rod 14 to lock and fix the fixing rod 14.

[0026] Working Principle: When the modular five-wire crimping and twisting tinning machine is working, the unique connection structure achieves stable coordination between the rotating module 2 and the rotating tinning module 3. The connection between the fixed rod 14 and the sleeve 7 is the basic connection. The multiple sets of locking structures distributed around the inner circumference of the sleeve 7 are the core components that ensure a stable connection. During installation, the elastic force of spring 19 pushes the pressure ring 10, causing the pressure ring 10 to press the pressure block 11 into the stepped hole 8. The pressure block 11 drives the connecting rod 13 and the spherical protrusion 15 to move. The spherical surface of the spherical protrusion 15 fits tightly against the fixed rod 14, and spring 2 12 is in a compressed state. At this time, the multiple sets of spherical protrusions 15 form a ring-like locking on the fixed rod 14 from multiple directions, firmly fixing the sleeve 7 and the fixed rod 14. This allows the rotating tinning module 3 to be stably installed on the rotating output shaft of the rotating module 2, effectively resisting the vibration and impact generated by the long-term high-speed operation of the equipment, ensuring accurate tinning position. When the tinning machine is working, the rotation output shaft of the rotating module 2 drives the fixed rod 14 to rotate. The fixed rod 14 transmits the rotational power to the sleeve 7 and the connected rotating tinning module 3 through the locking structure. Under the power drive, the rotating tinning module 3 performs the twisting and tinning operations of the wire end, realizing an efficient and stable production process. When the equipment is being maintained or the rotating tinning module 3 is being replaced, the operator pulls the slide rod 5 to drive the pressure ring 10 to overcome the elastic force of the spring 9 and move away from the pressure block 11. The pressure ring 10 no longer presses against the pressure block 11, and the spring 12, which is in a compressed state, releases its elastic force, pushing the pressure block 11 and the connecting rod 13, causing the spherical protrusion 15 to retract into the stepped hole 8, releasing the locking constraint on the fixed rod 14. At this time, the sleeve 7 can be easily separated from the fixed rod 14, and the rotating tinning module 3 can be quickly disassembled, greatly simplifying the maintenance and replacement process and reducing maintenance time and labor costs.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A five-wire end-twisting and tinning machine, comprising a tinning machine body (1), a rotating module (2), and a rotating tinning module (3), wherein the rotating module (2) is mounted on the tinning machine body (1), and the rotating tinning module (3) is mounted on the rotating output shaft of the rotating module (2), characterized in that, Also includes: A fixing rod (14) is provided at one end of the rotation output shaft of the rotation module (2), and the fixing rod (14) is connected to the rotation soldering module (3); The sleeve (7) is provided on the mounting surface of the rotating tinning module (3) and is sleeved and connected to the fixing rod (14); Multiple locking structures are provided inside the sleeve (7), and the multiple locking structures are evenly distributed along the circumference of the sleeve (7) to lock and fix the sleeve (7) and the fixing rod (14). Protective tube (4) is provided on the outer cylindrical surface of the sleeve (7); The locking structure is set between the protective tube (4) and the sleeve (7) for opening and closing the locking structure.

2. The five-wire crimping, twisting, and tinning machine according to claim 1, characterized in that, The outer cylindrical surface of the sleeve (7) is provided with a plurality of circumferentially distributed stepped holes (8). The stepped holes (8) are located at the end of the sleeve (7) away from the rotating soldering module (3), and the smaller end of the stepped holes (8) extends into the interior of the sleeve (7).

3. A five-wire crimping, twisting, and tinning machine according to claim 2, characterized in that, The locking structure includes a pressure block (11), a connecting rod (13), and a spherical protrusion (15). The connecting rod (13) is fixedly connected to one side of the pressure block (11), and the spherical protrusion (15) is fixedly connected to the other end of the connecting rod (13). The edge of the pressure block (11) away from the connecting rod (13) has a rounded corner. The pressure block (11) is inserted into the larger end of the stepped hole (8). The end of the connecting rod (13) connected to the pressure block (11) is inserted into the larger end of the stepped hole (8), and the other end of the connecting rod (13) is inserted into the smaller end of the stepped hole (8). The spherical protrusion (15) penetrates the stepped hole (8) inside the sleeve (7), and the spherical surface of the spherical protrusion (15) is tightly fitted with the fixing rod (14).

4. A five-wire crimping, twisting, and tinning machine according to claim 3, characterized in that, The locking structure also includes a second spring (12). The second spring (12) is fixedly connected to one side of the pressure block (11) connected to the connecting rod (13). The connecting rod (13) is inside the second spring (12). The other end of the second spring (12) is fixedly connected to the stepped surface of the stepped hole (8).

5. A five-wire crimping, twisting, and tinning machine according to claim 1, characterized in that, The protective tube (4) is a ring structure with a C-shaped cross-section. The inner ring surface of the protective tube (4) is an open surface, and the inner ring surface of the protective tube (4) is fixedly connected to the outer cylindrical surface of the sleeve (7).

6. A five-wire crimping, twisting, and tinning machine according to claim 4, characterized in that, The locking structure includes a pressure ring (10) and a spring (9). One end of the pressure ring (10) is fixedly connected to the spring (9). The pressure ring (10) is sleeved on the outside of the sleeve (7) and between the protective tube (4) and the sleeve (7). The pressure ring (10) corresponds to the pressure block (11). One end of the spring (9) away from the pressure ring (10) is fixedly connected to the side of the protective tube (4) near the rotating soldering module (3).

7. A five-wire crimping, twisting, and tinning machine according to claim 6, characterized in that, The outer cylindrical surface of the pressure ring (10) is fixedly connected to multiple circumferentially evenly distributed sliding rods (5).

8. A five-wire end-twisting and tinning machine according to claim 7, characterized in that, The outer cylindrical surface of the protective tube (4) is provided with multiple circumferentially evenly distributed sliding holes (6). The number and distribution position of the sliding holes (6) are consistent with the sliding rod (5). The sliding rod (5) is slidably engaged with the corresponding sliding hole (6).