Solar energy collector pressing device
By combining a pressure sensor with a buffer spring, along with the design of a limit slide bar and a slide groove, the problem of material damage caused by excessive pressure in the solar collector pressing device is solved, achieving stable pressing and effective compaction.
Patent Information
- Application Number
- CN202522104891.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-29
AI Technical Summary
Existing solar collector pressing devices are prone to damaging the transparent cover when the pressure is too high, and cannot achieve effective pressing when the pressure is insufficient.
A pressure sensor is used in conjunction with a buffer spring. The buffer spring accumulates elastic potential energy, and when the pressure sensor detects that the pressure exceeds the preset value, the hydraulic telescopic component stops operating. Combined with the limit slide rod and slide groove, the connecting frame and floating plate are stably limited.
This effectively prevents material damage, achieves a stable pressing process, and ensures the integrity of the material and the pressing effect.
Smart Images

Figure CN224674250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of solar collector panel production equipment, specifically to a solar collector panel pressing device. Background Technology
[0002] Solar collector panel pressing equipment is a key piece of equipment in the field of solar thermal utilization, specifically designed for the efficient production of core components of collector panels. This equipment uses a precisely controlled hydraulic or mechanical pressure system to integrally press materials such as metal absorber plates, flow channels, and high thermal conductivity coatings under high temperature and pressure, ensuring tight bonding of each layer and minimizing thermal resistance. Its core advantages lie in improving heat collection efficiency while achieving lightweight structure and supporting automated continuous production. The equipment is equipped with an intelligent temperature control and pressure feedback system, which can adjust process parameters in real time to adapt to the manufacturing needs of collector panels of different specifications. It is widely used in solar water heaters, industrial heating, and photovoltaic-thermal integrated utilization systems.
[0003] Existing solar collector panels require pressing the cover into a frame during the pressing process. However, excessive pressure during this process can damage the transparent cover, while insufficient pressure fails to achieve the desired pressing effect. Therefore, a solar collector panel pressing device is proposed. Utility Model Content
[0004] To address the aforementioned problems, a solar collector pressing device is provided. This device utilizes a pressure sensor and a connecting frame to compress a buffer spring, causing the spring to gradually accumulate elastic potential energy. Simultaneously, the elastic potential energy of the buffer spring acts on the pressure sensor. When the pressure sensor detects a pressure value exceeding a preset value, the hydraulic telescopic component stops operating. This not only achieves buffering of the connecting frame by the buffer spring but also effectively prevents excessive pressure under the floating plate from damaging the material. This solves the problem of easily damaged materials.
[0005] To address the problems of the prior art, this application provides a solar collector pressing device, including a workbench, a stepping conveyor belt disposed inside the workbench for conveying materials, a moving mechanism disposed on the top of the workbench that can move horizontally, a lifting mechanism disposed inside the moving mechanism that can move longitudinally, and a driving mechanism disposed on the top of the moving mechanism for driving the lifting mechanism, wherein the lifting mechanism includes a float plate. The drive mechanism includes a hydraulic telescopic component that is longitudinally fixed to the top of the moving mechanism. A connecting frame is installed at the bottom of the telescopic end of the hydraulic telescopic component. The connecting frame can move longitudinally along the central axis of the telescopic end of the hydraulic telescopic component. The bottom of the connecting frame is fixedly connected to the float plate. A pressure sensor is fixed to the outside of the telescopic end of the hydraulic telescopic component. A buffer spring is installed at the bottom of the pressure sensor and is fitted onto the telescopic end of the hydraulic telescopic component.
[0006] As one technical solution of this application, an electric slide rail is horizontally arranged on the upper surface of the workbench; the moving mechanism includes a moving frame that is slidably mounted on the electric slide rail and can move along the central axis of the electric slide rail.
[0007] As one technical solution of this application, the top of the movable frame is fixed with a crossbeam for installing hydraulic telescopic components, the upper end face of the crossbeam is fixed with a limit frame, and a sliding sleeve is longitudinally fixed on the limit frame; the top of the connecting frame is symmetrically fixed with limit sliding rods, and the limit sliding rods are slidably installed in the sliding sleeves.
[0008] As one technical solution of this application, the inner side of the mobile frame is symmetrically provided with limiting grooves; the two sides of the float plate are symmetrically fixed with float plates that can slide along the limiting grooves.
[0009] As one technical solution of this application, a vacuum generator is fixed to the lower end face of the float, and several suction cups for sucking up materials are evenly distributed longitudinally at the bottom of the vacuum generator.
[0010] As one technical solution of this application, a limiting ring seat is also fixed to the outside of the telescopic end of the hydraulic telescopic component, and the limiting ring seat is used to prevent the connecting frame from falling off.
[0011] The advantages of this utility model compared to the prior art are: 1. This application utilizes a pressure sensor and a connecting frame to compress a buffer spring, causing the buffer spring to gradually accumulate elastic potential energy. Simultaneously, the elastic potential energy of the buffer spring acts on the pressure sensor. When the pressure sensor detects a pressure value exceeding a preset value, the hydraulic telescopic component stops operating. This not only achieves buffering of the connecting frame by the buffer spring but also effectively prevents excessive pressure under the float from damaging the material. It solves the problem of easily damaged materials.
[0012] 2. This application fixes longitudinally arranged limiting slide rods on both sides of the connecting frame, and then inserts the limiting slide rods into the sliding sleeve. When the connecting frame moves longitudinally, the connecting frame will drive the limiting slide rods to move synchronously. At this time, the limiting slide rods will move longitudinally along the central axis of the sliding sleeve, so that the limiting slide rods and the sliding sleeve cooperate to limit the connecting frame, thereby ensuring the stability of the connecting frame.
[0013] 3. This application uses symmetrical sliders on both sides of the float plate. When the float plate moves longitudinally, it slides along the limiting groove through the sliders, thereby limiting the float plate by the cooperation of the sliders and the limiting groove, thus ensuring the stability of the float plate. Attached Figure Description
[0014] Figure 1 A schematic diagram of the three-dimensional structure of a solar collector panel pressing device. Figure 1 .
[0015] Figure 2 A schematic diagram of the three-dimensional structure of a solar collector panel pressing device. Figure 2 .
[0016] Figure 3 This is a three-dimensional diagram of the moving mechanism in a solar collector panel pressing device.
[0017] Figure 4 This is a three-dimensional diagram of the lifting mechanism in a solar collector panel pressing device.
[0018] Figure 5 This is a three-dimensional diagram of the drive mechanism in a solar collector pressing device.
[0019] Figure 6 This is a three-dimensional view of a movable frame in a solar collector panel pressing device.
[0020] The following are the labels in the diagram: 1. Workbench; 11. Electric slide rail; 2. Stepping conveyor belt; 3. Moving mechanism; 31. Moving frame; 32. Limiting slide groove; 33. Crossbeam; 34. Limiting frame; 35. Sliding sleeve; 4. Drive mechanism; 41. Hydraulic telescopic component; 42. Pressure sensor; 43. Buffer spring; 44. Limiting ring seat; 45. Connecting frame; 46. Limiting slide rod; 5. Lifting mechanism; 51. Float plate; 52. Slider; 53. Vacuum generator; 54. Suction cup. Detailed Implementation
[0021] To further understand the features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments.
[0022] See Figures 1-6 As shown, a solar collector pressing device includes a workbench 1, a stepping conveyor belt 2 disposed inside the workbench 1 for conveying materials, a moving mechanism 3 disposed on the top of the workbench 1 that can move horizontally, a lifting mechanism 5 disposed inside the moving mechanism 3 that can move longitudinally, and a driving mechanism 4 disposed on the top of the moving mechanism 3 for driving the lifting mechanism 5. The lifting mechanism 5 includes a float 51. The drive mechanism 4 includes a hydraulic telescopic component 41 that is longitudinally fixed to the top of the moving mechanism 3. A connecting frame 45 is installed at the bottom of the telescopic end of the hydraulic telescopic component 41. The connecting frame 45 can move longitudinally along the central axis of the telescopic end of the hydraulic telescopic component 41. The bottom of the connecting frame 45 is fixedly connected to the float plate 51. A pressure sensor 42 is fixed to the outside of the telescopic end of the hydraulic telescopic component 41. A buffer spring 43 is provided at the bottom of the pressure sensor 42 and is fitted onto the telescopic end of the hydraulic telescopic component 41.
[0023] When the telescopic end of the hydraulic telescopic component 41 extends, it drives the pressure sensor 42 to descend synchronously. Simultaneously, the downward force of the pressure sensor 42 acts on the connecting frame 45 through the buffer spring 43, causing the electric float 51 of the connecting frame 45 to descend synchronously. When the descent of the float 51 is obstructed, the reverse force of the float 51 acts on the connecting frame 45. At this time, the distance between the connecting frame 45 and the pressure sensor 42 gradually decreases, causing the pressure sensor 42 and the connecting frame 45 to compress the buffer spring 43, gradually accumulating elastic potential energy. Simultaneously, the elastic potential energy of the buffer spring 43 acts on the pressure sensor 42. When the pressure sensor 42 detects a pressure value exceeding a preset value, the hydraulic telescopic component 41 stops operating. This not only achieves buffering of the connecting frame 45 by the buffer spring 43 but also effectively prevents excessive downward pressure from the float 51 from damaging the material, thus solving the problem of easy material damage.
[0024] See Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, an electric slide rail 11 is horizontally installed on the upper surface of the workbench 1; The moving mechanism 3 includes a moving frame 31 that is slidably mounted on the electric slide rail 11 and is capable of moving along the central axis of the electric slide rail 11.
[0025] To ensure that the movable frame 31 can move, two parallel electric slide rails 11 are symmetrically fixed on the upper surface of the workbench 1, and then the bottom of the movable frame 31 is slidably mounted on the electric slide rails 11, so that the electric slide rails 11 drive the movable frame 31 to move horizontally, thereby ensuring that the movable frame 31 can move stably.
[0026] See Figure 4 , Figure 5 and Figure 6 As shown, a crossbeam 33 for installing a hydraulic telescopic component 41 is fixed on the top of the movable frame 31, and a limit frame 34 is fixed on the upper end face of the crossbeam 33. A sliding sleeve 35 is longitudinally fixed on the limit frame 34. A limiting slide rod 46 is symmetrically fixed to the top of the connecting frame 45, and the limiting slide rod 46 is slidably installed in the sliding sleeve 35.
[0027] To ensure the stability of the connecting frame 45, longitudinally arranged limiting slide rods 46 are fixed on both sides of the connecting frame 45. The limiting slide rods 46 are then inserted into the sliding sleeve 35. When the connecting frame 45 moves longitudinally, it drives the limiting slide rods 46 to move synchronously. At this time, the limiting slide rods 46 move longitudinally along the central axis of the sliding sleeve 35, thereby allowing the limiting slide rods 46 and the sliding sleeve 35 to cooperate in limiting the connection frame 45, thus ensuring its stability.
[0028] See Figure 3 , Figure 4 and Figure 5 As shown, symmetrical limit grooves 32 are provided on the inner side of the movable frame 31; The two sides of the float plate 51 are symmetrically fixed with float plates 51 that can slide along the limiting groove 32.
[0029] To ensure the stability of the float plate 51, sliders 52 are symmetrically arranged on the sides of the float plate 51. When the float plate 51 moves longitudinally, it slides along the limiting groove 32 via the sliders 52, thereby limiting the float plate 51 by the cooperation of the sliders 52 and the limiting groove 32, thus ensuring the stability of the float plate 51.
[0030] See Figure 4 As shown, a vacuum generator 53 is fixed to the lower end face of the float 51, and several suction cups 54 for sucking up materials are evenly distributed longitudinally at the bottom of the vacuum generator 53.
[0031] When the vacuum generator 53 is started, it will remove the air from the suction cup 54, at which point the suction cup 54 will generate suction to pick up the material.
[0032] See Figure 5 As shown, a limit ring seat 44 is also fixed to the outside of the telescopic end of the hydraulic telescopic component 41. The limit ring seat 44 is used to prevent the connecting frame 45 from falling off.
[0033] To prevent the connecting frame 45 from falling off the telescopic end of the hydraulic telescopic component 41, a limiting ring seat 44 is fixed on the output end of the hydraulic telescopic component 41. The limiting ring seat 44 limits the connecting frame 45, effectively preventing the connecting frame 45 from falling off the telescopic end of the hydraulic telescopic component 41.
[0034] The above embodiments only illustrate one or more implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.
Claims
1. A solar collector panel pressing device, comprising a workbench (1), a stepping conveyor belt (2) disposed inside the workbench (1) for conveying materials, a horizontally movable moving mechanism (3) disposed on the top of the workbench (1), a vertically movable lifting mechanism (5) disposed inside the moving mechanism (3), and a driving mechanism (4) disposed on the top of the moving mechanism (3) for driving the lifting mechanism (5), characterized in that, The lifting mechanism (5) includes a float (51); The drive mechanism (4) includes a hydraulic telescopic component (41) that is longitudinally fixed to the top of the moving mechanism (3). A connecting frame (45) is installed at the bottom of the telescopic end of the hydraulic telescopic component (41). The connecting frame (45) can move longitudinally along the central axis of the telescopic end of the hydraulic telescopic component (41). The bottom of the connecting frame (45) is fixedly connected to the floating plate (51). A pressure sensor (42) is fixed to the outside of the telescopic end of the hydraulic telescopic component (41). A buffer spring (43) is provided at the bottom of the pressure sensor (42). The buffer spring (43) is fitted on the telescopic end of the hydraulic telescopic component (41).
2. The solar collector pressing device according to claim 1, characterized in that, An electric slide rail (11) is horizontally arranged on the upper surface of the workbench (1). The moving mechanism (3) includes a moving frame (31) that is slidably mounted on an electric slide rail (11) and is capable of moving along the central axis of the electric slide rail (11).
3. The solar collector plate pressing device according to claim 2, characterized in that, The top of the movable frame (31) is fixed with a crossbeam (33) for installing the hydraulic telescopic component (41), and a limit frame (34) is fixed on the upper end face of the crossbeam (33). A sliding sleeve (35) is longitudinally fixed on the limit frame (34). The top of the connecting frame (45) is symmetrically fixed with a limiting slide rod (46), which is slidably installed in the sliding sleeve (35).
4. A solar collector plate pressing device according to claim 2, characterized in that, The inner side of the movable frame (31) is symmetrically provided with limiting grooves (32). The float (51) has floats (51) fixed symmetrically on both sides, which can slide along the limiting groove (32).
5. A solar collector plate pressing device according to claim 1, characterized in that, A vacuum generator (53) is fixed to the lower end face of the float (51), and several suction cups (54) for sucking up materials are evenly distributed longitudinally at the bottom of the vacuum generator (53).
6. A solar collector plate pressing device according to claim 1, characterized in that, The external side of the telescopic end of the hydraulic telescopic component (41) is also fixed with a limiting ring seat (44), which is used to prevent the connecting frame (45) from falling off.