A fully automatic silica gel rod assembling machine

Abstract

The utility model belongs to silica gel rod production technical field, and disclose a kind of full-automatic silica gel rod assembling machine, including production workstation, still include: conveying component, it is installed in the top center position of production workstation, for conveying material;Silica gel column assembly component, it is installed in the top of production workstation, for step by step to silica gel rod and assemble;Compression component, it is installed in the top of conveying component, for silica gel rod compression fixed;The utility model is cooperated by setting first visual detector and second visual detector and other structures, and then it is convenient to confirm whether the assembly is correct, by the first visual detector installed between first assembly mechanism and second assembly mechanism, to carry out visual detection to the product after each station assembly is completed, to ensure that the product in each assembly process can be detected, to ensure the overall quality, and the setting of second visual detector can visually detect before the gear installation of shaft sleeve.

Description

Technical Field

[0001] This utility model belongs to the field of silicone rod production technology, specifically a fully automatic silicone rod assembly machine. Background Technology

[0002] The fully automatic silicone rod assembly machine achieves automated assembly of silicone rods and accessories through modular design. Its core technologies include: a high-precision positioning system that uses a robotic arm or pneumatic clamp to align the silicone with the keyboard groove; a special clamp design to prevent deformation due to the flexibility of silicone material; and a pressure sensor to monitor pressure in real time to ensure stable assembly quality and prevent product damage.

[0003] During installation, the alignment and inspection of each component are key issues. Installing some identical components in different orientations will result in different effects. However, confirming the position, orientation, and assembly of components during installation is a critical issue that needs to be addressed in production. Therefore, a fully automatic silicone rod assembly machine is proposed. Utility Model Content

[0004] To address the problems mentioned in the background section, this utility model provides a fully automatic silicone rod assembly machine.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic silicone rod assembly machine, including a production workbench, and further comprising: A conveying assembly, installed at the top center of the production workbench, is used to convey materials; Silicone column assembly assembly, which is mounted on top of the production workbench, is used for the step-by-step assembly of silicone rods; A clamping assembly, mounted on top of the conveying assembly, is used to clamp and secure the silicone rod. The conveying assembly includes a workstation support platform installed at the top center of the production workbench, a workstation conveying tray provided on the lower side of the workstation support platform, and multiple product assembly seats fixedly connected to the edge of the workstation conveying tray at equal intervals. The silicone column assembly includes a first assembly mechanism and two sets of second assembly mechanisms, which are arranged in a ring on the outside of the workstation support platform.

[0006] Preferably, the workstation support platform is provided with a discharge push cylinder and a discharge trough fixedly connected to the production workbench on the side away from the first assembly mechanism and the second assembly mechanism. The discharge push cylinder is located at the bottom of the product assembly seat, and the product assembly seat and the top inlet of the discharge trough are on the same horizontal plane.

[0007] Preferably, a plurality of positioning frames are fixedly connected to the top of the workstation support platform, and a first vision detector is fixedly connected to the lower side of the positioning frame. The first vision detector is located between the first assembly mechanism and two sets of second assembly mechanisms.

[0008] Preferably, the first assembly mechanism is used to install the column onto the product assembly base, and the two sets of second assembly mechanisms are used to install the bushing and gear sleeve device onto the column, respectively. The first assembly mechanism and the two sets of second assembly mechanisms are distributed sequentially along the rotation direction of the station conveyor plate.

[0009] Preferably, the first assembly mechanism includes a first support frame fixedly connected to the production workbench, a first adjustment guide rail is installed on one side of the first support frame, a first mounting claw is fixedly installed at the bottom of the first adjustment guide rail, and the first adjustment guide rail drives the first mounting claw to move horizontally along the horizontal and vertical axes.

[0010] Preferably, a first conveying mechanism is provided on the lower side of the first mounting gripper and fixedly connected to the production workbench, and a column correction gripper is also provided at the bottom of the first mounting gripper and fixedly connected to the production workbench. The column correction gripper is located between the product assembly base and the first conveying mechanism.

[0011] Preferably, the second assembly mechanism includes a second support frame fixedly connected to the production workbench, a second adjustment guide rail fixedly connected to the side of the second support frame, a second mounting claw fixedly connected to the bottom of the second adjustment guide rail, a second conveying mechanism fixedly connected to the production workbench on the lower side of the second mounting claw, and second vision detectors installed on both sides of the second mounting claw.

[0012] Preferably, the clamping assembly includes a fixed bracket fixedly connected to the top of the workstation support platform, a clamping cylinder fixedly connected to the side of the fixed bracket, and a pressing block fixedly connected to the output end of the clamping cylinder facing downward.

[0013] Preferably, the fixed bracket is located in the middle of the discharge pushing cylinder and the second assembly mechanism, the lower pressure block has the same specifications as the product assembly seat, and the product assembly seat is perpendicular to the lower pressure block when passing by the lower pressure block.

[0014] Preferably, a control display screen is installed on the top of the production workbench near the fixed support. The control display screen is used to receive signals from the first vision detector and the second vision detector.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model facilitates the confirmation of correct assembly by setting up a first visual detector and a second visual detector in combination. The first visual detector installed between the first assembly mechanism and the second assembly mechanism performs visual inspection on the products assembled at each station, thereby ensuring that the products in each assembly process can be inspected to guarantee the overall quality. At the same time, the second visual detector can perform visual inspection on the bushing gear before it is installed, thereby avoiding the installation of incorrectly oriented or damaged bushings and gears onto the column, thus avoiding the waste of installed columns and improving assembly efficiency. This invention facilitates the automatic assembly of silicone rods by incorporating a silicone column assembly assembly and a clamping assembly. The first and second assembly mechanisms sequentially install the column, bushing, and gear onto the top of the product assembly base, thus assembling the silicone rod. The product assembly base then moves the assembled silicone rod to the bottom of the lower pressure block, where it is pressed to complete the assembly. The multi-station setup ensures that each assembly process occurs simultaneously, reducing assembly time and improving production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 for Figure 1 Enlarged view of point A in the middle; Figure 3 This is an enlarged schematic diagram of the first assembly mechanism of this utility model; Figure 4 This is an enlarged schematic diagram of the second assembly mechanism for assembling the bushing of this utility model; Figure 5 This is an enlarged schematic diagram of the discharge push cylinder of this utility model; Figure 6 This is an enlarged schematic diagram of the clamping component of this utility model; Figure 7 This is an enlarged schematic diagram of the second assembly mechanism for gear assembly according to this utility model.

[0017] In the picture: 1. Production workbench; 2. Conveying assembly; 21. Workstation support platform; 22. Workstation conveyor tray; 23. Product assembly base; 24. Positioning frame; 25. First vision detector; 3. Control display screen; 4. Silicone column assembly assembly; 41. First assembly mechanism; 411. First support frame; 412. First adjustment guide rail; 413. First mounting gripper; 414. First conveying mechanism; 415. Column alignment gripper; 42. Second assembly mechanism; 421. Second support frame; 422. Second adjustment guide rail; 423. Second mounting gripper; 424. Second conveying mechanism; 5. Clamping assembly; 51. Fixed bracket; 52. Clamping cylinder; 53. Lowering block; 6. Second vision detector; 7. Discharge push cylinder; 8. Discharge chute. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figures 1 to 7 As shown, this utility model provides a fully automatic silicone rod assembly machine, including a production workbench 1, and further comprising: Conveying assembly 2, which is installed at the top center of production workbench 1, is used to convey materials; Silicone column assembly assembly 4 is installed on top of production workbench 1 and is used to assemble silicone rods in steps. The clamping assembly 5 is mounted on top of the conveying assembly 2 and is used to clamp and fix the silicone rod. Among them, the conveying component 2 includes a workstation support platform 21 installed at the top center of the production workbench 1, a workstation conveying plate 22 is provided on the lower side of the workstation support platform 21, and multiple product assembly seats 23 are fixedly connected to the edge of the workstation conveying plate 22 at equal intervals. The silicone column assembly 4 includes a first assembly mechanism 41 and two sets of second assembly mechanisms 42, which are arranged in a ring on the outside of the workstation support platform 21.

[0020] The above solution involves sequentially installing the column, bushing, and gear onto the top of the product assembly base 23 via the first assembly mechanism 41 and two sets of second assembly mechanisms 42, thereby completing the assembly of the silicone rod. This ensures that each assembly process is carried out simultaneously, reducing the time consumed in assembly.

[0021] like Figure 2 and Figure 5As shown, the workstation support platform 21 is provided with a discharge push cylinder 7 and a discharge trough 8 fixedly connected to the production workbench 1 on the side away from the first assembly mechanism 41 and the second assembly mechanism 42. The discharge push cylinder 7 is located at the bottom of the product assembly base 23, and the product assembly base 23 and the top inlet of the discharge trough 8 are on the same horizontal plane.

[0022] The above solution is adopted: two sets of discharge push cylinders 7 and discharge troughs 8 are set on the top of the production workbench 1. These are used to remove the bushings facing different silicone rods respectively to avoid mixing. The discharge troughs 8 facilitate the discharge of finished products.

[0023] like Figure 2 and Figure 5 As shown, multiple positioning frames 24 are fixedly connected to the top of the workstation support platform 21, and a first vision detector 25 is fixedly connected to the lower side of the positioning frame 24. The first vision detector 25 is located between the first assembly mechanism 41 and two sets of second assembly mechanisms 42.

[0024] The above solution is adopted: by setting a first visual detector 25 between the first assembly mechanism 41 and the second assembly mechanism 42, and located at the discharge end of the first assembly mechanism 41 and the second assembly mechanism 42 along the conveying direction of the station conveyor 22, a visual inspection is performed on the product assembled in each process to avoid the situation where assembly errors occur and the assembly is continued in subsequent processes.

[0025] like Figures 3 to 7 As shown, the first assembly mechanism 41 is used to install the column onto the product assembly base 23, and the two sets of second assembly mechanisms 42 are used to install the bushing and gear sleeve device onto the column, respectively. The first assembly mechanism 41 and the two sets of second assembly mechanisms 42 are distributed sequentially along the rotation direction of the station conveyor plate 22.

[0026] Using the above scheme: the workstation conveyor 22 drives the product assembly base 23 to move to the first assembly mechanism 41, then moves sequentially to the second assembly mechanism 42 for bushing installation, and finally moves to the second assembly mechanism 42 for gear installation. In this way, the various parts of the silicone rod are assembled sequentially.

[0027] like Figures 3 to 7 As shown, the first assembly mechanism 41 includes a first support frame 411 fixedly connected to the production workbench 1. A first adjustment guide rail 412 is installed on one side of the first support frame 411. A first mounting claw 413 is fixedly installed at the bottom of the first adjustment guide rail 412. The first adjustment guide rail 412 drives the first mounting claw 413 to move horizontally along the horizontal axis and the vertical axis. The first mounting gripper 413 is provided with a first conveying mechanism 414 fixedly connected to the production workbench 1 on its lower side. The first mounting gripper 413 is also provided with a column correction gripper 415 fixedly connected to the production workbench 1 at its bottom. The column correction gripper 415 is located between the product assembly base 23 and the first conveying mechanism 414.

[0028] The above solution is adopted: by setting up a first assembly mechanism 41, the first mounting jaw 413 clamps the column to move the column to the top of the product assembly base 23 for installation. The bottom of the first mounting jaw 413 is provided with two sets of jaws, so that the column can be clamped and removed from the second conveying mechanism 424 by one set of jaws, and then moved to the column correction jaw 415 for correction and positioning. Then, the positioned column is moved to the top of the product assembly base 23 for installation by the other set of jaws, thereby realizing a streamlined operation and saving time for correction.

[0029] like Figures 3 to 7 As shown, the second assembly mechanism 42 includes a second support frame 421 fixedly connected to the production workbench 1. A second adjustment guide rail 422 is fixedly connected to the side of the second support frame 421. A second mounting gripper 423 is fixedly connected to the bottom of the second adjustment guide rail 422. A second conveying mechanism 424 fixedly connected to the production workbench 1 is provided on the lower side of the second mounting gripper 423. Second vision detectors 6 are installed on both sides of the second mounting gripper 423.

[0030] The above solution involves setting up a second assembly mechanism 42, which allows the second mounting jaw 423 to sequentially install the bushing and gear onto the column at the top of the product assembly base 23, thereby completing the assembly of the silicone rod. At the same time, the second vision detectors 6 installed on both sides of the second mounting jaw 423 are used to visually inspect the bushing and gear to check whether the bushing is facing correctly and to check whether the gear is damaged, so as to ensure the quality of the finished product after assembly.

[0031] like Figure 6 As shown, the clamping assembly 5 includes a fixed bracket 51 fixedly connected to the top of the workstation support platform 21, a clamping cylinder 52 fixedly connected to the side of the fixed bracket 51, and a lower pressure block 53 fixedly connected to the output end of the clamping cylinder 52. The fixed bracket 51 is located in the middle of the discharge push cylinder 7 and the second assembly mechanism 42. The lower pressure block 53 has the same specifications as the product assembly seat 23, and the product assembly seat 23 is perpendicular to the lower pressure block 53 when it passes the lower pressure block 53.

[0032] The above solution is adopted: by setting up the clamping component 5, the clamping cylinder 52 pushes the lower pressure block 53 to move down, so as to squeeze and fix the assembled silicone rod, thereby completing the assembly of the silicone rod.

[0033] like Figures 2 to 7As shown, a control display screen 3 is installed on the top of the production workbench 1 near the fixed bracket 51. The control display screen 3 is used to receive signals from the first vision detector 25 and the second vision detector 6.

[0034] The above solution is adopted: by setting up a control display screen 3, it is used to receive visual detection information transmitted by multiple first visual detectors 25 and second visual detectors 6, so as to confirm the integrity of each component during the assembly process, and at the same time avoid the loss of components during the assembly process.

[0035] Working principle and usage process of this utility model: During the production process, the column is first conveyed to the first mounting jaw 413 via the first conveying mechanism 414. Then, the column is clamped by the first mounting jaw 413 and driven by the first adjusting guide rail 412 to move the column to the column correction jaw 415. The column correction jaw 415 clamps the column to correct and position it. At the same time, the first adjusting guide rail 412 pulls the first mounting jaw 413 to reset and clamp the column again. Simultaneously, the other jaw of the first mounting jaw 413 will clamp the column that has been corrected at the column correction jaw 415. When the first adjusting guide rail 412 moves the column to the column correction jaw 415 again, the other jaw of the first mounting jaw 413 will move the column to the top of the product assembly base 23 and install the column downwards onto the top of the product assembly base 23, thus completing the installation of the column. After the column is installed, the station conveyor 22 will rotate to move the product assembly base 23 to the next station. During the movement of the product assembly base 23, the product assembly base 23 will pass by the first vision detector 25. At this time, the first vision detector 25 will perform visual inspection on the column on the product assembly base 23 and transmit the inspection image to the control display screen 3 for processing. If the column is not installed correctly or is missing, the product group will not continue to be assembled in the subsequent process. When the product assembly base 23, which has completed the inspection, moves with the column to the second assembly mechanism 42 for assembling the bushing, the corresponding bushing is conveyed to the bottom of the second mounting jaw 423 by the second conveying mechanism 424. The bushing is then gripped by the second mounting jaw 423. After the bushing is gripped by the second mounting jaw 423, the second vision detectors 6 set on both sides of the second mounting jaw 423 will simultaneously perform visual inspection on the bushing inside the second mounting jaw 423 to confirm that the bushing is facing correctly. Then, the second mounting jaw 423 is driven to move to the top of the product assembly base 23 by the second adjusting guide rail 422 to install the bushing onto the column. After that, the gear and bushing are installed in the same manner. After assembly, the product assembly base 23 will move with the assembled silicone rod to the lower side of the pressure block 53. At this time, the pressure cylinder 52 will push the pressure block 53 downward, so that the pressure block 53 will squeeze the silicone rod to fix it. Then, the product assembly base 23 will move with the silicone rod to the top of the discharge push cylinder 7. The discharge push cylinder 7 will push the finished product out of the product assembly base 23 and send it into the discharge slot 8 for delivery. For products with missing parts at the top of the product assembly base 23, the next step will be carried out to complete the installation by replacing the missing parts.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic silicone rod assembly machine, comprising a production workbench (1), characterized in that, Also includes: The conveying assembly (2) is installed at the top center of the production workbench (1) for conveying materials; Silicone column assembly assembly (4), which is installed on top of the production workbench (1), is used to assemble silicone rods in steps; A clamping assembly (5), which is mounted on top of the conveying assembly (2), is used to clamp and fix the silicone rod; The conveying assembly (2) includes a workstation support platform (21) installed at the top center of the production workbench (1), a workstation conveying plate (22) is provided on the lower side of the workstation support platform (21), and multiple product assembly seats (23) are fixedly connected to the edge of the workstation conveying plate (22) at equal intervals. The silicone column assembly (4) includes a first assembly mechanism (41) and two sets of second assembly mechanisms (42), which are arranged in a ring on the outside of the workstation support platform (21).

2. The fully automatic silicone rod assembly machine according to claim 1, characterized in that: The workstation support platform (21) is provided with a discharge push cylinder (7) and a discharge trough (8) fixedly connected to the production workbench (1) on the side away from the first assembly mechanism (41) and the second assembly mechanism (42). The discharge push cylinder (7) is located at the bottom of the product assembly seat (23), and the product assembly seat (23) and the top inlet of the discharge trough (8) are on the same horizontal plane.

3. The fully automatic silicone rod assembly machine according to claim 1, characterized in that: The workstation support platform (21) is fixedly connected to a number of positioning frames (24) on its top. A first visual detector (25) is fixedly connected to the lower side of the positioning frame (24). The first visual detector (25) is located between the first assembly mechanism (41) and two sets of second assembly mechanisms (42).

4. The fully automatic silicone rod assembly machine according to claim 1, characterized in that: The first assembly mechanism (41) is used to install the column onto the product assembly base (23), and the two sets of second assembly mechanisms (42) are used to install the bushing and gear sleeve device onto the column respectively. The first assembly mechanism (41) and the two sets of second assembly mechanisms (42) are distributed sequentially along the rotation direction of the station conveyor plate (22).

5. The fully automatic silicone rod assembly machine according to claim 4, characterized in that: The first assembly mechanism (41) includes a first support frame (411) fixedly connected to the production workbench (1). A first adjustment guide rail (412) is installed on one side of the first support frame (411). A first installation claw (413) is fixedly installed at the bottom of the first adjustment guide rail (412). The first adjustment guide rail (412) drives the first installation claw (413) to move horizontally along the horizontal and vertical axes.

6. The fully automatic silicone rod assembly machine according to claim 5, characterized in that: The first mounting gripper (413) is provided with a first conveying mechanism (414) fixedly connected to the production workbench (1) on its lower side. The first mounting gripper (413) is also provided with a column correction gripper (415) fixedly connected to the production workbench (1) at its bottom. The column correction gripper (415) is located between the product assembly base (23) and the first conveying mechanism (414).

7. The fully automatic silicone rod assembly machine according to claim 4, characterized in that: The second assembly mechanism (42) includes a second support frame (421) fixedly connected to the production workbench (1), a second adjustment guide rail (422) fixedly connected to the side of the second support frame (421), a second mounting claw (423) fixedly connected to the bottom of the second adjustment guide rail (422), a second conveying mechanism (424) fixedly connected to the production workbench (1) is provided on the lower side of the second mounting claw (423), and a second vision detector (6) is installed on both sides of the second mounting claw (423).

8. The fully automatic silicone rod assembly machine according to claim 1, characterized in that: The clamping assembly (5) includes a fixed bracket (51) fixedly connected to the top of the workstation support platform (21), and a clamping cylinder (52) fixedly connected to the side of the fixed bracket (51). The output end of the clamping cylinder (52) is downward and fixedly connected to a pressing block (53).

9. The fully automatic silicone rod assembly machine according to claim 8, characterized in that: The fixed bracket (51) is located in the middle of the discharge push cylinder (7) and the second assembly mechanism (42). The lower pressure block (53) has the same specifications as the product assembly seat (23), and the product assembly seat (23) is perpendicular to the lower pressure block (53) when it passes the lower pressure block (53).

10. The fully automatic silicone rod assembly machine according to claim 1, characterized in that: A control display screen (3) is installed on the top of the production workbench (1) near the fixed bracket (51). The control display screen (3) is used to receive signals transmitted by the first vision detector (25) and the second vision detector (6).

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