A polishing device for transformer insulator processing

Abstract

The present disclosure relates to the technical field of transformer insulator processing, and an embodiment of the present disclosure provides a polishing device for transformer insulator processing, which comprises a base, a moving table and a stand column, the moving table is connected to the base through a horizontal linear drive, the stand column is fixed to the base, a moving block is arranged on the stand column, a clamping assembly is arranged between the moving blocks, a polishing assembly is arranged on the moving table, the polishing assembly comprises a fixing cover, the fixing cover is fixed to the moving table, a rotating shaft is rotatably connected to the side surface of the fixing cover, one end of the rotating shaft is provided with a transmission shaft, and a reference block is sleeved with a polishing disc. Through the above technical scheme, the technical problem that the dust particle size generated by the polishing of the insulator is small, the traditional device can only rely on natural sedimentation or simple fan exhaust, and the dust cannot be effectively collected, a large amount of dust not only adheres to the surface of the equipment to affect the precision, but also spreads to the air in the workshop, resulting in the deterioration of the production environment is solved.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the technical field of transformer insulator processing, and more specifically, to a grinding apparatus for processing transformer insulators. Background Technology

[0002] In the production and processing of transformer insulators, the grinding process is a crucial step in ensuring the surface precision and assembly performance of the product. Currently, the grinding equipment commonly used in the industry is mostly open or has a simple protective structure, which has significant deficiencies in protection and causes dust pollution problems.

[0003] First, there is insufficient safety protection. Traditional grinding equipment lacks a closed protective design, and the high-speed rotation of the grinding wheel easily generates flying debris, which can cause mechanical injury to operators if they accidentally come into contact with it. At the same time, glass fiber or ceramic particles from the surface of the insulator fall off during the grinding process and are directly exposed to the working environment. Long-term exposure can damage the respiratory system of workers, which does not meet the requirements of safe production. Second, there is a lack of dust collection capabilities. The dust particles generated by insulator grinding are very fine, and traditional equipment relies solely on natural settling or simple fan ventilation, which cannot effectively collect the dust. A large amount of dust not only adheres to the surface of the equipment, affecting accuracy, but also diffuses into the workshop air, leading to a deterioration of the production environment, increasing equipment maintenance costs, and increasing the risk of occupational diseases for workers. Furthermore, the existing equipment suffers from a disconnect between protective and dust collection functions. Even with the addition of baffles to some equipment, the lack of a negative pressure dust collection channel makes it difficult to prevent dust from overflowing. This situation not only hinders the improvement of processing efficiency but also contradicts the development trend of environmentally friendly production. Therefore, there is an urgent need for a specialized grinding device that integrates efficient protective and dust collection functions to solve the aforementioned industry problems. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a grinding device for processing transformer insulators, which solves the technical problem that the dust generated during insulator grinding is small in size, and traditional devices rely only on natural settling or simple fan ventilation, which cannot effectively collect dust. A large amount of dust not only adheres to the surface of the equipment, affecting the accuracy, but also diffuses into the air in the workshop, leading to the deterioration of the production environment.

[0005] According to one aspect, at least one embodiment of this disclosure provides a grinding apparatus for processing transformer insulators, comprising: The system comprises a base, a movable platform, and a column, wherein the movable platform is connected to the base via a horizontal linear drive, and the column is fixed to the base. A pair of movable blocks and a clamping assembly, wherein the movable blocks are disposed on the column and the clamping assembly is disposed between the movable blocks; A polishing assembly, the polishing assembly being disposed on the movable stage; The polishing assembly includes a fixed cover, which is fixed to the movable platform. A rotating shaft is rotatably connected to the side surface of the fixed cover. A transmission shaft is provided at one end of the rotating shaft. A reference block is fixed on the rotating shaft, and a polishing disc is fitted onto the reference block.

[0006] As a further technical solution, one end of the drive shaft is provided with a threaded groove, and a clamping sleeve is fitted onto one end of the drive shaft. A bolt is inserted into the clamping sleeve, and one end of the bolt is screwed into the threaded groove.

[0007] As a further technical solution, a slot is provided on the side surface of the fixed cover, a dust collection cover is inserted and connected in the slot, a suction pipe is provided on the side end face of the dust collection cover, and the dust collection cover is located at the bottom of the grinding disc.

[0008] As a further technical solution, a drive motor is provided on the side surface of the fixed cover, the output end of the drive motor is located inside the fixed cover, and a transmission wheel is provided on both the output end of the drive motor and one end of the rotating shaft, and the transmission wheels are connected by belt drive.

[0009] As a further technical solution, the clamping assembly includes a crossbeam, which is connected to the column via a vertical linear drive, and a pair of moving blocks are connected to the crossbeam via a horizontal linear drive. Each moving block has a side frame at its bottom.

[0010] As a further technical solution, a sleeve is rotatably connected inside the side frame via a round shaft, and one side of the sleeve is rotated by electric drive. Insertion holes are opened on the side surface of the side frame, and shields are inserted and connected between the insertion holes.

[0011] As a further technical solution, both the dust collection hood and the shielding hood have a semi-circular cross-section.

[0012] As a further technical solution, telescopic covers are installed at the linear drive connection points of the moving block, the moving platform, and the crossbeam.

[0013] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, the grinding assembly solves the dust pollution problem of traditional devices through precise drive and dust collection design. A reference stop ensures the coaxiality of the grinding disc, improving grinding accuracy; the clamping sleeve and bolts facilitate grinding disc replacement to adapt to different needs; the dust collection hood and suction pipe directionally remove dust, preventing its spread. This structure reduces dust adhesion to the equipment surface, lowers maintenance costs, improves the workshop environment, and simultaneously ensures stable grinding quality, meeting the high-precision machining requirements of insulators. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0015] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure; Figure 2 This is an isometric drawing of the present disclosure; Figure 3 This is an isometric sectional view of the present disclosure; Figure 4 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle; In the diagram: 1. Base; 2. Moving platform; 3. Column; 4. Moving block; 5. Grinding assembly; 5-1. Fixed cover; 5-2. Rotating shaft; 5-3. Drive shaft; 5-4. Reference stop; 5-5. Grinding disc; 5-6. Threaded groove; 5-7. Clamping sleeve; 5-8. Bolt; 5-9. Slot; 5-10. Dust collection cover; 5-11. Suction pipe; 5-12. Drive motor; 5-13. Drive wheel; 6. Clamping assembly; 6-1. Horizontal frame; 6-2. Side frame; 6-3. Sleeve frame; 6-4. Insertion hole; 6-5. Shielding cover; 7. Telescopic cover. Detailed Implementation

[0016] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0017] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0018] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0019] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0020] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0021] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] like Figures 1-4 As shown, a grinding apparatus for processing transformer insulators is illustrated in one embodiment of this disclosure, comprising: The base 1, the moving platform 2, and the column 3 are provided. The moving platform 2 is connected to the base 1 via a horizontal linear drive, and the column 3 is fixed to the base 1. A pair of movable blocks 4 and a clamping assembly 6, wherein the movable blocks 4 are disposed on the column 3 and the clamping assembly 6 is disposed between the movable blocks 4; Grinding component 5, which is disposed on the movable stage 2; The grinding assembly 5 includes a fixed cover 5-1, which is fixed to the movable stage 2. A rotating shaft 5-2 is rotatably connected to the inner surface of the fixed cover 5-1. A drive shaft 5-3 is provided at one end of the rotating shaft 5-2. A reference block 5-4 is fixed on the rotating shaft 5-2, and a grinding disc 5-5 is fitted onto the reference block 5-4. A threaded groove 5-6 is provided at one end of the drive shaft 5-3, and a clamping sleeve 5-7 is fitted onto the other end of the drive shaft 5-3. A bolt 5-8 is inserted into the clamping sleeve 5-7, and one end of the bolt 5-8 is screwed onto the threaded groove 5-6. Within the groove 5-6, a slot 5-9 is provided on the side surface of the fixed cover 5-1. A dust collection cover 5-10 is inserted and connected into the slot 5-9. A suction pipe 5-11 is provided on the side end face of the dust collection cover 5-10. The dust collection cover 5-10 is located at the bottom of the grinding disc 5-5. A drive motor 5-12 is provided on the side surface of the fixed cover 5-1. The output end of the drive motor 5-12 is located inside the fixed cover 5-1. A transmission wheel 5-13 is provided at both the output end of the drive motor 5-12 and one end of the rotating shaft 5-2. The transmission wheels 5-13 are connected by a belt drive.

[0023] In some examples, to achieve precise grinding and dust collection of transformer insulators, a grinding assembly 5 is designed. A fixed cover 5-1 on the moving platform 2 is secured by bolts 5-8, providing protection for internal components. A rotating shaft 5-2 within the side surface is rotatably connected via bearings. A drive shaft 5-3 at one end is coaxially fixed to the rotating shaft 5-2. A reference stop 5-4 on the shaft is used to position the grinding disc 5-5, ensuring precise installation. The grinding disc 5-5 is fitted onto the reference stop 5-4. The threaded groove 5-6 at one end of the drive shaft 5-3 engages with a bolt 5-8 within a clamping sleeve 5-7. Tightening the bolt 5-8 presses the grinding disc 5-5 firmly between the reference stop 5-4 and the clamping sleeve 5-7, facilitating the replacement of grinding discs 5-5 of different specifications. The slot 5-9 on the side surface of the fixed cover 5-1 is inserted into the dust collection cover 5-10, which is located at the bottom of the grinding disc 5-5. The suction pipe 5-11 on the side end is connected to a negative pressure device to remove the dust generated during grinding. The output end of the drive motor 5-12 on the side surface of the fixed cover 5-1 is connected to the transmission wheel 5-13 at one end of the rotating shaft 5-2 via a belt, forming a transmission structure.

[0024] During operation, the drive motor 5-12 drives the rotating shaft 5-2 to rotate via a belt, and the grinding disc 5-5 rotates with the shaft to grind the insulator. The reference stop 5-4 ensures the coaxiality of the grinding disc 5-5, improving grinding accuracy. The fit between the clamping sleeve 5-7 and the bolt 5-8 ensures the stable installation of the grinding disc 5-5, preventing vibration from affecting the grinding effect. Simultaneously, the negative pressure device generates negative pressure in the dust collection hood 5-10 through the suction pipe 5-11, sucking in and collecting the grinding dust to prevent dust from spreading and polluting the environment. The detachable grinding disc 5-5 is designed to adapt to different grinding needs, improving the equipment's versatility; the directional suction of the dust collection hood 5-10 achieves centralized dust collection, improving the working environment; the belt drive structure ensures smooth drive and reduces grinding vibration; the protective function of the fixed cover 5-1 prevents dust and debris from splashing, ensuring operational safety. This component combines precise grinding with efficient dust collection to achieve high-quality grinding of transformer insulators.

[0025] like Figures 1-4 As shown, this embodiment proposes that the clamping assembly 6 includes a horizontal frame 6-1, which is vertically linearly driven and connected to the column 3. A pair of moving blocks 4 are horizontally linearly driven and connected to the horizontal frame 6-1. Each moving block 4 has a side frame 6-2 at its bottom. A sleeve 6-3 is rotatably connected to the side frame 6-2 through a round shaft. One side of the sleeve 6-3 is electrically driven to rotate. An insertion hole 6-4 is opened on the side surface of the side frame 6-2. A shield 6-5 is inserted and connected between the insertion holes 6-4.

[0026] In some examples, the clamping assembly 6 achieves stable clamping of the transformer insulator and multi-angle grinding cooperation through multi-dimensional adjustment and rotation drive. The horizontal frame 6-1 inside the column 3 is driven by a vertical linear drive device (such as a lead screw mechanism) and can be raised and lowered vertically along the column 3 to adjust the clamping height; a pair of moving blocks 4 inside the horizontal frame 6-1 are driven by a horizontal linear drive device (such as a lead screw mechanism) and can move relative to or away from each other to adjust the clamping distance. The side frames 6-2 at the bottom of the moving blocks 4 are symmetrically distributed, and are internally connected to the sleeves 6-3 by rotating round shafts. The sleeves 6-3 can clamp both ends of the insulator, and one side of the sleeve 6-3 is driven by a motor to rotate, which can drive the insulator to rotate synchronously. The insertion holes 6-4 on the side surface of the side frame 6-2 are used to insert the shield 6-5, which can surround the outside of the grinding area to further prevent dust diffusion.

[0027] During operation, based on the insulator length, the horizontal drive device moves the moving block 4 to adjust the spacing of the sleeve 6-3, clamping both ends of the insulator into the sleeve 6-3. The vertical linear drive device moves the horizontal frame 6-1 up and down, ensuring the insulator and grinding disc 5-5 are at the appropriate height. During grinding, the motor drives the sleeve 6-3 to rotate, causing the insulator to rotate, which, combined with the horizontal movement of the moving table 2, achieves uniform grinding of the entire circumference of the insulator. The shield 6-5 is inserted into the insertion hole 6-4, working with the dust collection cover 5-10 to enhance dust protection. The multi-dimensional adjustment structure adapts to the clamping requirements of insulators of different specifications, improving the equipment's applicability. The rotation drive of the sleeve 6-3 allows for full-circumference grinding of the insulator without manual flipping, improving processing efficiency. The vertical linear drive achieves precise height control, ensuring accurate grinding position. The shield 6-5's protective function reduces dust spillage, ensuring a clean working environment. This component, through flexible adjustment and rotation drive, provides stable and reliable clamping and coordination for transformer insulator grinding, improving grinding quality and efficiency.

[0028] For example, such as Figure 3 As shown, both the dust collection hood 5-10 and the shield hood 6-5 have a semi-circular cross-section.

[0029] In some examples, both the dust collection hood 5-10 and the shield hood 6-5 have semi-circular cross-sections, which can be combined to form a circular cavity. The dust collection hood 5-10 is located below, and the shield hood 6-5 covers it from above, providing comprehensive coverage of the grinding area and enhancing dust interception. The semi-circular structure adapts to the shape of the insulator, reducing wasted space while ensuring sufficient contact space between the grinding disc 5-5 and the workpiece, making it easier for dust to be drawn into the dust collection hood 5-10, improving dust removal efficiency and reducing the risk of dust spillage.

[0030] For example, such as Figure 1 As shown, telescopic covers 7 are installed at the linear drive connection points of the moving block 4, the moving platform 2, and the cross frame 6-1.

[0031] In some examples, telescopic covers 7, made of foldable dustproof material, are installed at the linear drive connection points of the moving block 4, the moving stage 2, and the crossbeam 6-1. The telescopic covers 7 can extend and retract with the movement of the drive components, completely covering the drive connection points, preventing grinding dust from entering the drive mechanism, avoiding component wear or jamming, extending the service life of the equipment, reducing maintenance frequency, and ensuring smooth and accurate linear drive.

[0032] In practical use: Place both ends of the transformer insulator into the sleeve 6-3, adjust the spacing of the horizontally driven moving block 4 to clamp it, and raise and lower the vertically linearly driven crossbeam 6-1 to the appropriate height. The drive motor 5-12 drives the rotating shaft 5-2 to rotate via a belt, causing the grinding disc 5-5 to rotate with the shaft. The moving table 2 moves horizontally in coordination with the rotation of the sleeve 6-3, achieving full-circumference grinding of the insulator. The dust collection hood 5-10 is inserted into the slot 5-9, and the suction pipe 5-11 is connected to a negative pressure device to remove dust. The shield hood 6-5 is inserted into the insertion hole 6-4 to form a closed space. When replacing the grinding disc 5-5, simply loosen the bolt 5-8 and remove the clamping sleeve 5-7. The telescopic cover 7 protects all drive connections from dust contamination, achieving precise grinding and efficient dust removal throughout the process.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A polishing device for transformer insulator processing, characterized by, include: The base (1), the moving platform (2), and the column (3) are provided. The moving platform (2) is connected to the base (1) by a horizontal linear drive, and the column (3) is fixed to the base (1). A pair of movable blocks (4) and a clamping assembly (6), wherein the movable blocks (4) are disposed on the column (3) and the clamping assembly (6) is disposed between the movable blocks (4); A polishing assembly (5) is disposed on the movable stage (2); The polishing assembly (5) includes a fixed cover (5-1), which is fixed on the moving stage (2). A rotating shaft (5-2) is rotatably connected to the side surface of the fixed cover (5-1). A transmission shaft (5-3) is provided at one end of the rotating shaft (5-2). A reference stop (5-4) is fixed on the rotating shaft (5-2), and a polishing disc (5-5) is fitted on the reference stop (5-4).

2. The polishing apparatus for processing transformer insulation according to claim 1, wherein One end of the drive shaft (5-3) has a threaded groove (5-6), and a clamping sleeve (5-7) is fitted onto one end of the drive shaft (5-3). A bolt (5-8) is inserted into the clamping sleeve (5-7), and one end of the bolt (5-8) is screwed into the threaded groove (5-6).

3. The polishing apparatus for processing transformer insulation according to claim 2, wherein The fixed cover (5-1) has a slot (5-9) on its side surface. A dust collection cover (5-10) is inserted into the slot (5-9). A suction pipe (5-11) is provided on the side end face of the dust collection cover (5-10). The dust collection cover (5-10) is located at the bottom of the grinding disc (5-5).

4. The polishing apparatus for processing transformer insulation according to claim 3, wherein A drive motor (5-12) is provided on the side surface of the fixed cover (5-1). The output end of the drive motor (5-12) is located inside the fixed cover (5-1). Both the output end of the drive motor (5-12) and one end of the rotating shaft (5-2) are provided with a transmission wheel (5-13). The transmission wheels (5-13) are connected to each other by belt drive.

5. A grinding device for processing transformer insulators according to claim 3, characterized in that, The clamping assembly (6) includes a crossbeam (6-1), which is connected to the column (3) via a vertical linear drive. A pair of moving blocks (4) are connected to the crossbeam (6-1) via a horizontal linear drive. Each moving block (4) has a side frame (6-2) at its bottom.

6. The polishing apparatus for processing transformer insulation according to claim 5, wherein The side frame (6-2) is rotatably connected to a sleeve (6-3) via a round shaft. One side of the sleeve (6-3) is electrically driven to rotate. The side surface of the side frame (6-2) is provided with insertion holes (6-4), and a shield (6-5) is inserted and connected between the insertion holes (6-4).

7. The polishing apparatus for processing transformer insulation according to claim 6, wherein Both the dust collection hood (5-10) and the shielding hood (6-5) have a semi-circular cross-section.

8. The polishing apparatus for processing transformer insulation according to claim 5, wherein Telescopic covers (7) are installed at the linear drive connection points of the moving block (4), the moving platform (2), and the cross frame (6-1).

Images