A photovoltaic module processing and cutting apparatus

Abstract

The utility model relates to photovoltaic module processing technical field discloses a kind of photovoltaic module processing cutting equipment, including body, the top of body equidistance fixedly connected with multiple clamping mechanisms, the clamping mechanism is used to clamp cutting, the inner wall left and right sides of body are slidably connected with expansion mechanism, and the expansion mechanism is used to expand desktop;The clamping mechanism includes multiple U-shaped support plates, multiple U-shaped support plates are respectively fixedly connected at the top of body, the bottom of U-shaped support plate is fixedly connected with slide rail plate, the bottom left and right sides of slide rail plate are evenly installed with moving block, the outer wall adjacent side of moving block is fixedly connected with elongated plate. In the utility model, start motor one, mesh with U-shaped block inner rack through gear, drive slide rail plate upper slider to slide, make moving block along with elongated plate and suction cup move, adjust suction cup spacing to adapt component size, after mechanical clamping is fixed, cutting is completed by cutting head.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module processing technology, and in particular to a photovoltaic module processing and cutting equipment. Background Technology

[0002] Photovoltaic modules, also known as solar cell modules, are the core devices that convert solar energy into electrical energy. They are assembled and packaged from multiple solar cells in a specific manner and are the core component of a photovoltaic power generation system. Photovoltaic module processing and cutting equipment is a specialized automated equipment used in the photovoltaic industry chain to perform high-precision cutting, slicing, or trimming of photovoltaic raw materials. Its core function is to process materials into sizes and shapes that meet the production specifications of photovoltaic modules, providing qualified substrates for subsequent stringing, lamination, and other processes.

[0003] A search revealed Chinese Patent Publication No. CN114573222A, which discloses a solar photovoltaic panel glass production and cutting equipment. The equipment includes a processing platform, which is suspended in mid-air by a support frame. A conveying mechanism and a fixing mechanism are installed on the processing platform for conveying and cutting the photovoltaic panel glass. A cross-shaped translation mechanism is connected to the four corners of the top surface of the processing platform via lifting cylinders. A cutting component is installed on the cross-shaped translation mechanism. This invention continuously conveys the photovoltaic panel glass through the conveying mechanism and fixes it using the fixing mechanism. The cross-shaped translation mechanism drives the cutting component to move, enabling a single cutting component to cut different positions on the photovoltaic panel glass, improving cutting efficiency and making operation convenient for workers. However, because the suction capacity of the negative pressure box and vacuum pump of the fixing mechanism is fixed, when the glass size is small, the exposed suction cups will continuously leak air, causing the vacuum level in the negative pressure box to be unstable, thus weakening the suction force of the suction cups and resulting in unstable fixing. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a photovoltaic module processing and cutting equipment, which aims to improve the existing technology where the negative pressure box and vacuum pump of the fixing mechanism are fixed, and when the glass size is small, the exposed suction cup continuously leaks air, resulting in insufficient vacuum in the negative pressure box, weakened suction force of the suction cup, and unstable fixing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a photovoltaic module processing and cutting device, comprising a machine body, wherein multiple clamping mechanisms are fixedly connected at equal intervals on the top of the machine body, the clamping mechanisms being used for clamping and cutting; an extension mechanism is slidably connected to the left and right sides of the inner wall of the machine body, the extension mechanism being used for extending the tabletop; the clamping mechanism includes multiple U-shaped support plates, the multiple U-shaped support plates being fixedly connected to the top of the machine body respectively; a slide rail plate is fixedly connected to the bottom of the U-shaped support plate; a moving block is installed on the left and right sides of the bottom of the slide rail plate; an elongated plate is fixedly connected to the adjacent side of the outer wall of the moving block; multiple suction cups are fixedly connected at equal intervals to the adjacent side of the outer wall of the elongated plate; and a driving component is fixedly connected to the top of the U-shaped support plate.

[0006] As a further description of the above technical solution: The drive assembly includes a motor, which is fixedly connected to the top of the U-shaped support plate. A gear is fixedly connected to the output end of the motor. Multiple sliders are equidistantly connected to the left and right sides of the outer wall of the slide rail plate. Multiple U-shaped blocks are equidistantly fixedly connected to the bottom of the U-shaped support plate. A rack is slidably connected inside each U-shaped block. The outer wall of the rack is fixedly connected to the outer side of the slider.

[0007] As a further description of the above technical solution: The expansion mechanism includes T-shaped blocks, which are equidistantly slidably connected to the left and right sides of the inner wall of the body. An expansion plate is fixedly connected to the top of each T-shaped block. Multiple fixed short plates are fixedly connected to the left and right sides of the inner wall of the body at equal intervals. A linkage component is fixedly connected to the right side of the outer wall of the body.

[0008] As a further description of the above technical solution: The linkage component includes a second motor, which is fixedly connected to the right side of the outer wall of the machine body. A worm gear is fixedly connected to the output end of the second motor. Threaded rods are rotatably connected to the front and rear sides of the inner wall of the machine body. A worm wheel is fixedly connected to the right end of the outer wall of each threaded rod. The worm wheel meshes with the worm gear. Guide posts are fixedly connected to adjacent sides of the outer walls of the multiple fixed short plates.

[0009] As a further description of the above technical solution: A display screen is fixedly connected to the left front end of the outer wall of the machine body. A bolt is threadedly connected to the front side of the outer wall of the machine body. A warning sign is threadedly connected to the outer wall of the bolt. A cutting head is fixedly connected to the middle of the top wall of the machine body.

[0010] As a further description of the above technical solution: A support plate is fixedly connected to the right side of the front end of the outer wall of the machine body, and the top of the support plate is fixedly connected to the bottom of the second motor.

[0011] As a further description of the above technical solution: The inner wall of the T-shaped block is threadedly connected to the outer wall of the threaded rod, and the inner wall of the T-shaped block is slidably connected to the outer wall of the guide post.

[0012] As a further description of the above technical solution: The gear meshes with the rack, and the tops of the plurality of movable blocks are respectively fixedly connected to the bottom of the slider.

[0013] This utility model has the following beneficial effects: 1. In this utility model, the clamping mechanism uses mechanical clamping instead of air adsorption to prevent air leakage: the U-shaped support plate is fixed to the top of the machine body, the slide rail plate guides the moving block, the motor is started, and the gear meshes with the rack inside the U-shaped block, driving the slider on the slide rail plate to slide, so that the moving block moves along with the long plate and the suction cup. The suction cup spacing is adjusted to match the component size. After mechanical clamping and fixing, the cutting head completes the cutting.

[0014] 2. In this utility model, the T-shaped block is slidably connected to the inner wall of the machine body, and the top expansion plate moves with it to expand the area. The second motor is started, and through the worm gear meshing with the worm wheel at the right end of the threaded rod, the threaded rod is driven to rotate, so that the T-shaped block threadedly connected to the threaded rod slides along the guide post, thereby driving the expansion plate to extend and retract, and adjusting the tabletop area to adapt to different sized components. Attached Figure Description

[0015] Figure 1 This is a front view of a photovoltaic module processing and cutting equipment proposed in this utility model; Figure 2 This is a perspective view of a photovoltaic module processing and cutting equipment proposed in this utility model; Figure 3 This is a side view of a photovoltaic module processing and cutting equipment proposed in this utility model; Figure 4 This is a partial structural schematic diagram of a photovoltaic module processing and cutting equipment proposed in this utility model; Figure 5 This is a structural exploded view of a photovoltaic module processing and cutting equipment proposed in this utility model; Figure 6 This is a partial structural diagram of a photovoltaic module processing and cutting equipment proposed in this utility model; Figure 7 for Figure 6 Enlarged view of point A in the middle.

[0016] Legend: 1. Body; 2. Clamping mechanism; 201. U-shaped support plate; 202. Long plate; 203. Suction cup; 204. Moving block; 205. Slide rail plate; 206. Drive assembly; 2061. Motor 1; 2062. Slider; 2063. Gear; 2064. U-shaped block; 2065. Rack; 3. Expansion mechanism; 301. T-shaped block; 302. Expansion plate; 303. Fixed short plate; 304. Linkage assembly; 3041. Motor 2; 3042. Worm gear; 3043. Worm wheel; 3044. Threaded rod; 3045. Guide post; 4. Support plate; 5. Display screen; 6. Cutting head; 7. Bolt; 8. Warning sign. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figure 3 , Figure 4 and Figure 5 This utility model provides an embodiment of a photovoltaic module processing and cutting device, comprising a body 1, with multiple clamping mechanisms 2 fixedly connected at equal intervals to the top of the body 1 for clamping and cutting. Extending mechanisms 3 are slidably connected to the left and right sides of the inner wall of the body 1 for extending the tabletop. Each clamping mechanism 2 includes multiple U-shaped support plates 201, fixedly connected to the top of the body 1. A slide rail 205 is fixedly connected to the bottom of each U-shaped support plate 201. Moving blocks 204 are installed on the left and right sides of the bottom of the slide rail 205. An elongated plate 202 is fixedly connected to the adjacent side of the outer wall of each moving block 204. Multiple suction cups 2 are fixedly connected at equal intervals to the adjacent side of the outer wall of each elongated plate 202. 03. A drive assembly 206 is fixedly connected to the top of the U-shaped support plate 201. The drive assembly 206 includes a motor 2061, which is fixedly connected to the top of the U-shaped support plate 201. A gear 2063 is fixedly connected to the output end of the motor 2061. Multiple sliders 2062 are equidistantly connected to the left and right sides of the outer wall of the slide rail plate 205. Multiple U-shaped blocks 2064 are equidistantly fixedly connected to the bottom of the U-shaped support plate 201. A rack 2065 is slidably connected inside each U-shaped block 2064. The outer wall of the rack 2065 is fixedly connected to the outer side of the slider 2062. The gear 2063 meshes with the rack 2065. The tops of multiple moving blocks 204 are fixedly connected to the bottoms of the sliders 2062 respectively. Specifically, the clamping mechanism 2 uses mechanical clamping instead of air adsorption to solve the problem of unstable fixation caused by air leakage. The U-shaped support plate 201 is fixed to the top of the body 1, and the slide rail plate 205 at its bottom provides sliding guidance for the moving block 204. The motor 2061 of the drive component 206 is started, and the output end drives the gear 2063 to rotate. The gear 2063 meshes with the rack 2065 sliding inside the U-shaped block 2064, so that the rack 2065 drives the slider 2062 on the slide rail plate 205 to slide. Since the top of the moving block 204 is fixed to the bottom of the slider 2062, the moving block 204 will drive the elongated plate 202 and the suction cup 203 on the plate to move synchronously. The spacing of the suction cup 203 is adjusted according to the size of the photovoltaic module. The mechanical clamping component of the suction cup 203 achieves stable fixation. Finally, the cutting head 6 completes the cutting process.

[0019] Reference Figure 2 , Figure 6 and Figure 7 The expansion mechanism 3 includes T-shaped blocks 301, which are equidistantly slidably connected to the left and right sides of the inner wall of the body 1. An expansion plate 302 is fixedly connected to the top of each T-shaped block 301. Multiple fixed short plates 303 are equidistantly fixed to the left and right sides of the inner wall of the body 1. A linkage assembly 304 is fixedly connected to the right side of the outer wall of the body 1. The linkage assembly 304 includes a second motor 3041, which is fixedly connected to the right side of the outer wall of the body 1. The output end of the second motor 3041 is fixed... A worm gear 3042 is fixedly connected. Threaded rods 3044 are rotatably connected to the front and rear sides of the inner wall of the machine body 1. Worm wheels 3043 are fixedly connected to the right end of the outer wall of the threaded rods 3044. The worm wheels 3043 are meshed with the worm gear 3042. Guide posts 3045 are fixedly connected to adjacent sides of the outer wall of multiple fixed short plates 303. The middle part of the inner wall of the T-shaped block 301 is threadedly connected to the outer wall of the threaded rods 3044. The inner wall of the T-shaped block 301 is slidably connected to the outer wall of the guide post 3045.

[0020] Specifically, the T-shaped block 301 is equidistantly slidably connected to the left and right sides of the inner wall of the machine body 1. The expansion plate 302 at its top can move with the T-shaped block 301 to expand the bearing area. The linkage component 304 provides power and starts the motor 3041. Its output end drives the worm gear 3042 to rotate. The worm gear 3042 meshes with the worm wheel 3043 at the right end of the threaded rod 3044, which is rotatably connected to the front and rear sides of the inner wall of the machine body 1, driving the threaded rod 3044 to rotate synchronously. Since the middle of the inner wall of the T-shaped block 301 is threadedly connected to the outer wall of the threaded rod 3044, and the inner wall of the T-shaped block 301 is slidably connected to the outer wall of the guide post 3045 on the side adjacent to the fixed short plate 303, when the threaded rod 3044 rotates, the T-shaped block 301 will slide smoothly along the guide post 3045, driving the expansion plate 302 to extend and retract synchronously, realizing the adjustment of the tabletop area to adapt to the processing needs of photovoltaic modules of different sizes.

[0021] Reference Figure 1 , Figure 2 and Figure 3 A display screen 5 is fixedly connected to the left front end of the outer wall of the machine body 1. A bolt 7 is threadedly connected to the front side of the outer wall of the machine body 1. A warning sign 8 is threadedly connected to the outer wall of the bolt 7. A cutting head 6 is fixedly connected to the middle of the top wall of the machine body 1. A support plate 4 is fixedly connected to the right front end of the outer wall of the machine body 1. The top of the support plate 4 is fixedly connected to the bottom of the motor 3041.

[0022] Specifically, a display screen 5 is fixedly connected to the left front end of the outer wall of the machine body 1. This display screen 5 can display the operating parameters of the equipment in real time, such as the cutting progress, the position information of the clamping mechanism 2, and the extension and retraction status of the expansion mechanism 3. This allows operators to intuitively grasp the working status of the equipment and make timely adjustments and monitoring. A bolt 7 is threadedly connected to the front side of the outer wall of the machine body 1, and a warning sign 8 is threadedly connected to the outer wall of the bolt 7. This threaded connection method makes the warning sign 8 easy to install and remove. When the equipment operation process is updated or the warning content needs to be changed, the warning sign 8 can be easily replaced. The warning sign 8 is marked with the equipment's operating precautions and safety warning information, providing clear guidance for operators and reducing the risk of misoperation. The top wall of the machine body 1... A cutting head 6 is fixedly connected to the main body 1. As the core cutting component of the equipment, the cutting head 6 can accurately cut photovoltaic modules under the drive of the drive device. Its position is fixed in the middle of the top wall, which can ensure the stability and accuracy during cutting and meet the cutting needs of photovoltaic modules of different sizes. A support plate 4 is fixedly connected to the right side of the front end of the outer wall of the main body 1. The top of the support plate 4 is fixedly connected to the bottom of the second motor 3041. The support plate 4 provides a stable support for the second motor 3041, so that the second motor 3041 can remain stable during operation and avoid the displacement of the second motor 3041 due to vibration factors, thereby ensuring the normal operation of the linkage component 304 and ensuring that the expansion mechanism 3 can smoothly realize the adjustment of the table area.

[0023] Working principle: The clamping mechanism 2 uses mechanical clamping instead of air adsorption to solve the problem of unstable fixation caused by air leakage. The U-shaped support plate 201 is fixed on the top of the machine body 1, and the slide rail plate 205 at its bottom provides sliding guidance for the moving block 204. The motor 2061 of the drive component 206 is started, and the output end drives the gear 2063 to rotate. The gear 2063 meshes with the rack 2065 sliding inside the U-shaped block 2064, so that the rack 2065 drives the slider 2062 on the slide rail plate 205 to slide. Since the top of the moving block 204 is fixed to the bottom of the slider 2062, the moving block 204 will drive the long plate 202 and the suction cup 203 on the plate to move synchronously. The spacing of the suction cup 203 is adjusted according to the size of the photovoltaic module. The mechanical clamping component of the suction cup 203 is used to achieve stable fixation. Finally, the cutting head 6 completes the cutting process. T-shaped blocks 301 are equidistantly slidably connected to the left and right sides of the inner wall of the machine body 1. The expansion plate 302 at the top of the T-shaped blocks 301 can move with the T-shaped blocks 301 to expand the bearing area. The linkage component 304 provides power and starts the motor 3041. Its output end drives the worm gear 3042 to rotate. The worm gear 3042 meshes with the worm wheel 3043 at the right end of the threaded rod 3044, which is rotatably connected to the front and rear sides of the inner wall of the machine body 1, driving the threaded rod 3044 to rotate synchronously. Since the middle of the inner wall of the T-shaped blocks 301 is threadedly connected to the outer wall of the threaded rod 3044, and the inner wall of the T-shaped blocks 301 is slidably connected to the outer wall of the guide post 3045 on the side adjacent to the fixed short plate 303, when the threaded rod 3044 rotates, the T-shaped blocks 301 will slide smoothly along the guide post 3045, driving the expansion plate 302 to extend and retract synchronously, realizing the adjustment of the tabletop area to adapt to the processing needs of photovoltaic modules of different sizes.

[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A photovoltaic module processing and cutting equipment, comprising a body (1), characterized in that: The top of the machine body (1) is fixedly connected with multiple clamping mechanisms (2) at equal intervals. The clamping mechanisms (2) are used to clamp and cut. The inner walls of the machine body (1) are slidably connected with expansion mechanisms (3) on both the left and right sides. The expansion mechanisms (3) are used to expand the desktop. The clamping mechanism (2) includes multiple U-shaped support plates (201), which are fixedly connected to the top of the body (1). A slide rail plate (205) is fixedly connected to the bottom of the U-shaped support plate (201). A moving block (204) is installed on the left and right sides of the bottom of the slide rail plate (205). A long plate (202) is fixedly connected to the adjacent side of the outer wall of the moving block (204). Multiple suction cups (203) are fixedly connected at equal intervals to the adjacent side of the outer wall of the long plate (202). A drive assembly (206) is fixedly connected to the top of the U-shaped support plate (201).

2. The photovoltaic module processing and cutting equipment according to claim 1, characterized in that: The drive assembly (206) includes a motor (2061), which is fixedly connected to the top of the U-shaped support plate (201). A gear (2063) is fixedly connected to the output end of the motor (2061). Multiple sliders (2062) are equidistantly connected to the left and right sides of the outer wall of the slide rail plate (205). Multiple U-shaped blocks (2064) are equidistantly fixedly connected to the bottom of the U-shaped support plate (201). A rack (2065) is slidably connected inside each U-shaped block (2064). The outer wall of the rack (2065) is fixedly connected to the outer side of the slider (2062).

3. The photovoltaic module processing and cutting equipment according to claim 1, characterized in that: The expansion mechanism (3) includes a T-shaped block (301), which is equidistantly slidably connected to the left and right sides of the inner wall of the body (1). An expansion plate (302) is fixedly connected to the top of each T-shaped block (301). Multiple fixed short plates (303) are equidistantly fixedly connected to the left and right sides of the inner wall of the body (1). A linkage component (304) is fixedly connected to the right side of the outer wall of the body (1).

4. The photovoltaic module processing and cutting equipment according to claim 3, characterized in that: The linkage component (304) includes a second motor (3041), which is fixedly connected to the right side of the outer wall of the body (1). The output end of the second motor (3041) is fixedly connected to a worm gear (3042). The inner wall of the body (1) is rotatably connected to both the front and rear sides of a threaded rod (3044). The right end of the outer wall of the threaded rod (3044) is fixedly connected to a worm wheel (3043). The worm wheel (3043) meshes with the worm gear (3042). The outer walls of the multiple fixed short plates (303) are all fixedly connected to adjacent sides of each other with guide posts (3045).

5. The photovoltaic module processing and cutting equipment according to claim 1, characterized in that: A display screen (5) is fixedly connected to the left side of the front end of the outer wall of the machine body (1), a bolt (7) is threadedly connected to the front side of the outer wall of the machine body (1), a sign (8) is threadedly connected to the outer wall of the bolt (7), and a cutting head (6) is fixedly connected to the middle of the top wall of the machine body (1).

6. The photovoltaic module processing and cutting equipment according to claim 4, characterized in that: A support plate (4) is fixedly connected to the right side of the front end of the outer wall of the body (1), and the top of the support plate (4) is fixedly connected to the bottom of the motor (3041).

7. A photovoltaic module processing and cutting equipment according to claim 4, characterized in that: The inner wall of the T-block (301) is threadedly connected to the outer wall of the threaded rod (3044), and the inner wall of the T-block (301) is slidably connected to the outer wall of the guide post (3045).

8. A photovoltaic module processing and cutting equipment according to claim 2, characterized in that: The gear (2063) meshes with the rack (2065), and the tops of the plurality of moving blocks (204) are respectively fixedly connected to the bottom of the slider (2062).

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