T-shaped resin tile waste edge traction recovery device

Abstract

The utility model relates to a kind of T-shaped resin tile waste edge traction recovery device, comprising: forming machine table;Forming die, its discharge end is equipped with two edge cutters, two edge cutters are used to cut the resin tile both sides shaped by forming die and remove edge material;Waste edge traction assembly, it is used to pull and recycle the edge cutter and cut edge material into waste recovery bag;Resin tile traction mechanism, it is opposite with the discharge end of forming die, resin tile traction mechanism is used to pull the resin tile after being shaped and edge cut by forming die.The T-shaped resin tile waste edge traction recovery device described in the utility model, the two edge cutters set in the both sides of the discharge end of mould, directly cut the part exceeding size when resin tile discharges, qualified resin tile between two edge cutters, directly pull and recycle the waste material cut by waste edge traction assembly, can realize the cutting and waste recovery treatment of resin tile, the product quality of resin tile is high and uniform, and simultaneously improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of resin tile production equipment, and in particular to a T-shaped resin tile waste edge traction and recycling device. Background Technology

[0002] Synthetic resin tiles have advantages such as long-lasting color, light weight, self-waterproofing, toughness, heat insulation, sound insulation, corrosion resistance, wind and earthquake resistance, hail resistance, stain resistance, green environmental protection, fire resistance, insulation, and easy installation. Moreover, they have beautiful shapes and strong three-dimensional effect, and their colors have Chinese elements, making them widely used in the roof decoration of various permanent buildings.

[0003] In synthetic resin tile manufacturing enterprises, during the production process, the width of the resin tiles output from the tile-making machine needs to be checked. After molding, the excess material at the edges of the synthetic resin tiles is trimmed. This not only improves the aesthetics of the resin tiles but also ensures that the product has a fixed size during installation, providing customers with more accurate dimensional data for roof tile design and usage calculations. However, the following problems were found during the resin tile trimming process:

[0004] 1. Generally, resin tiles are cut manually, which is very inefficient. Because the edges of manually cut resin tiles are not neat, the size of the resin tiles is uniform, which not only affects the use of the resin tiles, but also makes them unsightly.

[0005] 2. Whether it is done manually or by machine, the excess material of the resin tile is often scattered directly near the workbench. It needs to be collected regularly, which makes the production site messy and requires a certain amount of manpower for collection.

[0006] To address the above issues, there is an urgent need to improve the production equipment for resin tiles to meet the requirements of automated production. Utility Model Content

[0007] Therefore, the technical problem to be solved by this utility model is to overcome the problems of low production efficiency and inability to quickly recycle waste materials when cutting off the scraps of resin tiles in the prior art.

[0008] To solve the above-mentioned technical problems, this utility model provides a T-shaped resin tile waste edge traction and recycling device, comprising: a molding machine platform; a molding mold, which is set on the molding machine platform, the discharge end of the molding mold is provided with two edge-cutting blades, which are respectively set on both sides of the molding cavity of the molding mold, the cutting edge of the edge-cutting blades is directly opposite to the molding cavity of the molding mold, and the two edge-cutting blades are used to cut off the edge material on both sides of the resin tile formed by the molding mold; two waste edge traction components, which are set and installed on both sides of the molding machine platform, the two waste edge traction components are arranged one-to-one with the two edge-cutting blades, and the waste edge traction components are used to pull and recycle the edge material cut off by the edge-cutting blades into the waste recycling bag; and a resin tile traction mechanism, which is installed on the molding machine platform, the resin tile traction mechanism is directly opposite to the discharge end of the molding mold, and the resin tile traction mechanism is used to pull the resin tile formed and trimmed by the molding mold.

[0009] In one embodiment of this utility model, the waste edge traction assembly includes two symmetrically arranged vertical plates, an active traction roller, a driven roller, and a power source. The vertical plates are fixedly installed on the forming machine platform. The rotating shafts of the active traction roller and the driven roller are both installed on the two symmetrically arranged vertical plates. The output end of the power source is connected to the rotating shaft of the active traction roller. The space between the active traction roller and the driven roller is used for passing the waste material. The power source drives the active traction roller to rotate to traction the waste material to move between the active traction roller and the driven roller.

[0010] In one embodiment of this utility model, the driven roller is located above the active traction roller.

[0011] In one embodiment of this utility model, the waste edge traction assembly is located between the discharge end of the molding die and the feed end of the resin tile traction mechanism.

[0012] In one embodiment of this utility model, the resin tile traction mechanism includes a second power source, a belt pulley transmission assembly, a second active traction roller, and a second driven traction roller. The second power source is connected to the second active traction roller via the belt pulley transmission assembly. The resin tile passes between the second active traction roller and the second driven traction roller. The second power source drives the second active traction roller to rotate so that the resin tile is conveyed between the second active traction roller and the second driven traction roller.

[0013] In one embodiment of this utility model, the molding machine is further provided with an active traction roller three and a driven traction roller three. The active traction roller three and the driven traction roller three are located behind the active traction roller two and the driven traction roller two along the resin tile conveying direction. The power source two is connected to the active traction roller three through a belt pulley transmission assembly. The resin tile passes between the active traction roller three and the driven traction roller three. The power source two drives the active traction roller three to realize the conveying of the resin tile between the active traction roller three and the driven traction roller three.

[0014] In one embodiment of the present invention, the molding machine is further provided with two traction roller adjustment assemblies, and the driven traction roller two and the driven traction roller three are respectively disposed on the two traction roller adjustment assemblies.

[0015] In one embodiment of this utility model, the traction roller adjustment assembly includes a second vertical plate, a slider, and an adjustment cylinder. The second vertical plate is fixedly mounted on the forming machine platform and has a sliding groove. The output end of the adjustment cylinder is connected to the slider. The rotating shafts of the driven traction rollers 2 and 3 are mounted on the slider, which is located in the sliding groove. The adjustment cylinder is used to drive the slider to move along the sliding groove to adjust the distance between the active traction rollers 2 and 3, and between the active traction rollers 2 and 3.

[0016] In one embodiment of this utility model, the widths of the active traction roller 2, the driven traction roller 2, the active traction roller 3, and the driven traction roller 3 are greater than the width of the resin tile.

[0017] In one embodiment of this utility model, both the first power source and the second power source are servo motors.

[0018] Compared with the prior art, the above-mentioned technical solution of this utility model has the following advantages:

[0019] The T-shaped resin tile waste edge traction and recycling device of this utility model has two cutting blades set on both sides of the mold discharge end. When the resin tile is discharged, the excess part is cut off directly. The qualified resin tile is between the two cutting blades. The waste material is directly pulled and recycled by the waste edge traction component. It realizes automatic edge cutting and waste material recycling at the resin tile discharge port, turns manual edge cutting into mechanical edge cutting, improves cutting efficiency, and greatly improves work efficiency. At the same time, the fixed spacing between the two cutting blades also greatly reduces the dimensional error of the resin tile product. Attached Figure Description

[0020] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein:

[0021] Figure 1This is a schematic diagram of the T-shaped resin tile waste edge traction and recycling device in a preferred embodiment of the present invention.

[0022] Explanation of reference numerals in the accompanying drawings: 1. Molding machine base; 2. Molding mold; 20. Trimming blade; 3. Waste edge traction assembly; 31. Vertical plate 1; 32. Active traction roller 1; 33. Driven roller 1; 34. Power source 1; 4. Resin tile traction mechanism; 41. Power source 2; 42. Active traction roller 2; 43. Driven traction roller 3; 44. Active traction roller 3; 45. Driven traction roller 3; 46. Traction roller adjustment assembly; 461. Vertical plate 2; 462. Slider; 463. Adjusting cylinder; 464. Slide groove. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0024] Reference Figure 1 As shown, the T-shaped resin tile waste edge traction and recycling device of this utility model includes: a molding machine 1; a molding mold 2, which is set on the molding machine 1, and the discharge end of the molding mold 2 is provided with two edge cutting blades 20, which are respectively set on both sides of the molding cavity of the molding mold 2, with the cutting edge of the edge cutting blade 20 facing the molding cavity of the molding mold 2, and the two edge cutting blades 20 are used to cut off the edge material on both sides of the resin tile formed by the molding mold 2; two waste edge traction components 3, which are set and installed on both sides of the molding machine 1, with the two waste edge traction components 3 corresponding to the two edge cutting blades 20 one-to-one, and the waste edge traction components 3 are used to pull and recycle the edge material cut off by the edge cutting blades 20 into the waste recycling bag; and a resin tile traction mechanism 4, which is installed on the molding machine 1, and the resin tile traction mechanism 4 is set facing the discharge end of the molding mold 2, and the resin tile traction mechanism 4 is used to pull the resin tile formed and edge-cut by the molding mold 2. The molding machine 1, molding mold 2, edge cutting blade 20, waste edge traction assembly 3, and resin tile traction mechanism 4 are specifically configured such that the two edge cutting blades 20 correspond to the two waste edge traction assemblies 3 respectively. In this way, the edge material on both sides of the resin tile coming out from the discharge end of the molding mold 2 is directly cut off by the two edge cutting blades 20 (the distance between the two edge cutting blades 20 is set with the width of the resin tile). The waste edge traction assembly 3 is located between the discharge end of the molding mold 2 and the feed end of the resin tile traction mechanism 4. In this way, the cut-off edge material is directly guided and pulled into the recycling bag by the two waste edge traction assemblies 3. The resin that meets the requirements after being cut off is put into the resin tile traction mechanism 4 and transported to the next station.

[0025] Reference Figure 1As shown, the waste edge traction assembly 3 includes two symmetrically arranged vertical plates 31, an active traction roller 32, a driven roller 33, and a power source 34. The vertical plates 31 are fixedly mounted on the forming machine base 1. The rotating shafts of the active traction roller 32 and the driven roller 33 are both mounted on the two symmetrically arranged vertical plates 31. The output end of the power source 34 is connected to the rotating shaft of the active traction roller 32. The space between the active traction roller 32 and the driven roller 33 is used for passing the waste material. The power source 34 drives the active traction roller 32 to rotate, thereby tractioning the waste material to move between the active traction roller 32 and the driven roller 33. The driven roller 33 is located above the active traction roller 32.

[0026] Reference Figure 1 As shown, the resin tile traction mechanism 4 includes a second power source 41, a belt pulley transmission assembly, a second active traction roller 42, and a second driven traction roller 43. The second power source 41 is connected to the second active traction roller 42 via the belt pulley transmission assembly. The resin tile passes between the second active traction roller 42 and the second driven traction roller 43. The second power source 41 drives the second active traction roller 42 to rotate, thereby conveying the resin tile between the second active traction roller 42 and the second driven traction roller 43. The belt pulley transmission assembly adopts the basic principle of a belt pulley and a transmission belt. The output end of the second power source 41 is connected to the active pulley, and the second active traction roller 42 is connected to the driven pulley. The active pulley and the driven pulley are connected by a transmission belt, thus enabling the second power source 41 to drive the second active traction roller 42 to rotate.

[0027] In the above structure, the molding machine 1 is further equipped with an active traction roller 3 44 and a driven traction roller 3 45. The active traction roller 3 44 and the driven traction roller 3 45 are located behind the active traction roller 2 42 and the driven traction roller 2 43 along the resin tile conveying direction. The power source 2 41 is connected to the active traction roller 3 44 via a belt pulley transmission assembly. The resin tile passes between the active traction roller 3 44 and the driven traction roller 3 45. The power source 2 41 drives the active traction roller 3 44 to convey the resin tile between the active traction roller 3 44 and the driven traction roller 3 45. A second driven pulley is connected to the rotating shaft of the active traction roller 3 44. A transmission belt is sleeved on the active pulley, the driven pulley, and the second driven pulley, so that the power source 2 41 can synchronously drive the active traction roller 3 44 and the driven traction roller 3 45 to rotate synchronously.

[0028] In the above structure, the molding machine base 1 is further provided with two traction roller adjustment assemblies 46, and the driven traction roller 2 43 and driven traction roller 3 45 are respectively arranged on the two traction roller adjustment assemblies 46. The traction roller adjustment assembly 46 includes a vertical plate 2 461, a slider 462 and an adjusting cylinder 463. The vertical plate 2 461 is fixedly arranged on the molding machine base 1, and a sliding groove 464 is provided on the vertical plate 2 461. The output end of the adjusting cylinder 463 is connected to the slider 462. The rotating shafts of the driven traction roller 2 43 and driven traction roller 3 45 are arranged on the slider 462. The slider 462 is arranged in the sliding groove 464. The adjusting cylinder 463 is used to drive the slider 462 to move along the sliding groove 464 to realize the adjustment of the distance between the active traction roller 2 42 and the driven traction roller 2 43, and between the active traction roller 3 44 and the driven traction roller 3 45.

[0029] The active traction roller 42, driven traction roller 43, active traction roller 44, and driven traction roller 45 are configured such that their widths are greater than the width of the resin tile. Both driven traction rollers 43 and 45 have anti-slip ridges on their surfaces to increase friction with the resin tile, thereby ensuring stable conveying of the resin tile by the active traction rollers 42, 43, 44, and 45 and preventing slippage.

[0030] In addition, both power source 34 and power source 41 are servo motors.

[0031] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A T-shaped resin tile waste edge traction and recycling device, characterized in that, include: Molding machine; A molding die is set on a molding machine platform. The discharge end of the molding die is equipped with two edge-cutting blades, which are respectively set on both sides of the molding cavity of the molding die. The cutting edge of the edge-cutting blade is set directly opposite to the molding cavity of the molding die. The two edge-cutting blades are used to cut off the edge material on both sides of the resin tile formed by the molding die. Two waste edge traction components are provided and installed on both sides of the forming machine. The two waste edge traction components are arranged one-to-one with two cutting blades. The waste edge traction components are used to pull and recover the edge material cut off by the cutting blades into the waste recycling bag. A resin tile traction mechanism is installed on the molding machine platform. The resin tile traction mechanism is positioned directly opposite the discharge end of the molding mold. The resin tile traction mechanism is used to traction the resin tile after it has been shaped and trimmed by the molding mold.

2. The T-shaped resin tile waste edge traction and recycling device according to claim 1, characterized in that: The waste edge traction assembly includes two symmetrically arranged vertical plates, an active traction roller, a driven roller, and a power source. The vertical plates are fixedly installed on the forming machine platform. The rotating shafts of the active traction roller and the driven roller are both installed on the two symmetrically arranged vertical plates. The output end of the power source is connected to the rotating shaft of the active traction roller. The space between the active traction roller and the driven roller is used for passing the waste material. The power source drives the active traction roller to rotate so as to traction the waste material to move between the active traction roller and the driven roller.

3. The T-shaped resin tile waste edge traction and recycling device according to claim 2, characterized in that: The driven roller is located above the active traction roller.

4. The T-shaped resin tile waste edge traction and recycling device according to claim 1, characterized in that: The waste edge traction assembly is located between the discharge end of the molding die and the feed end of the resin tile traction mechanism.

5. The T-shaped resin tile waste edge traction and recycling device according to claim 2, characterized in that: The resin tile traction mechanism includes a second power source, a belt pulley transmission assembly, a second active traction roller, and a second driven traction roller. The second power source is connected to the second active traction roller via the belt pulley transmission assembly. The resin tile passes between the second active traction roller and the second driven traction roller. The second power source drives the second active traction roller to rotate so that the resin tile is conveyed between the second active traction roller and the second driven traction roller.

6. The T-shaped resin tile waste edge traction and recycling device according to claim 5, characterized in that: The molding machine is also equipped with a third active traction roller and a third driven traction roller. The third active traction roller and the third driven traction roller are located behind the second active traction roller and the second driven traction roller along the resin tile conveying direction. The second power source is connected to the third active traction roller via a belt pulley transmission assembly. The resin tile passes between the third active traction roller and the third driven traction roller. The second power source drives the third active traction roller to realize the conveying of the resin tile between the third active traction roller and the third driven traction roller.

7. The T-shaped resin tile waste edge traction and recycling device according to claim 6, characterized in that: The molding machine is also equipped with two traction roller adjustment assemblies, and the driven traction roller two and driven traction roller three are respectively mounted on the two traction roller adjustment assemblies.

8. The T-shaped resin tile waste edge traction and recycling device according to claim 7, characterized in that: The traction roller adjustment assembly includes a second vertical plate, a slider, and an adjustment cylinder. The second vertical plate is fixedly mounted on the forming machine platform and has a sliding groove. The output end of the adjustment cylinder is connected to the slider. The rotating shafts of the driven traction rollers 2 and 3 are mounted on the slider, which is located in the sliding groove. The adjustment cylinder is used to drive the slider to move along the sliding groove to adjust the distance between the active traction rollers 2 and 3 and between the active traction rollers 2 and 3.

9. The T-shaped resin tile waste edge traction and recycling device according to claim 6, characterized in that: The widths of the active traction roller 2, driven traction roller 2, active traction roller 3, and driven traction roller 3 are greater than the width of the resin tile.

10. The T-shaped resin tile waste edge traction and recycling device according to claim 5, characterized in that: Both power source one and power source two are servo motors.

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