A device for forming a corrugated tile
By designing a bamboo-joint tile forming device, and using photoelectric sensors and cylinders to control the movement and stacking of support plates, the problem of tiles falling and being damaged after cutting is solved, and automatic stacking is achieved, thus improving production efficiency.
Patent Information
- Application Number
- CN202522106797.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-30
AI Technical Summary
In the current bamboo tile forming process, the bamboo tiles fall directly to the ground after being cut, requiring manual collection and easily damaged, causing inconvenience.
Design a bamboo-joint tile forming device, including a conveyor frame, a support frame, a cylinder, a cutter, a receiving component, and a limiting guide component. The device uses photoelectric sensors and cylinders to control the movement of the support plate to stack bamboo-joint tiles, and conveys them through baffles and power rollers to achieve receiving and stacking.
After cutting, the bamboo-joint tiles are automatically stacked to prevent them from falling and getting damaged, thus improving operational efficiency and protecting the tiles.
Smart Images
Figure CN224675609U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo-joint tile production technology, and in particular to a bamboo-joint tile forming device. Background Technology
[0002] Bamboo-joint tiles are a type of roofing material designed to mimic the shape of traditional bamboo joints. They are not only decorative but also functional. Although the name contains "bamboo joints," modern bamboo-joint tiles are usually not made of bamboo but are made of materials such as cement, resin, and ceramics.
[0003] The existing bamboo-joint tile forming process usually involves placing the tile sheet on a tile press machine to compress it into a bamboo joint shape, and then cutting the bamboo joint tile. However, because the bamboo joint tile falls directly to the ground during the cutting process, it needs to be collected and sorted manually afterward. In addition, the bamboo joint tile is easily damaged during the falling process, which is quite inconvenient.
[0004] Therefore, it is necessary to design a bamboo tile forming device that can receive and stack bamboo tiles after the forming and cutting are completed, so as to facilitate their removal and prevent damage when the bamboo tiles fall. Utility Model Content
[0005] To overcome the shortcomings of existing bamboo tile forming methods, where bamboo tiles fall directly to the ground during cutting, requiring manual collection and sorting, and easily damaged during the falling process, this invention provides a bamboo tile forming device that can receive and stack bamboo tiles after forming and cutting, facilitating removal and preventing damage when the bamboo tiles fall.
[0006] The technical solution is as follows: A bamboo-joint tile forming device includes a tile press, a conveyor frame, a support frame, a first cylinder, a cutter, a receiving component, and a limiting and guiding component. The conveyor frame is placed on the left side of the tile press, and the support frame is placed on the right side of the tile press. The first cylinder is connected to the upper right side of the tile press. The first cylinder and the processor are electrically connected through a control module. A cutter is connected to the telescopic end of the first cylinder. The support frame is provided with a receiving component that can stack and receive bamboo-joint tiles. The support frame is also provided with a limiting and guiding component that can limit, block, and guide the bamboo-joint tiles.
[0007] Preferably, the receiving component includes a support platform, a support plate, a second cylinder, and power rollers. The support platform is connected to the left side of the support frame, and the second cylinders are connected to both the left and right sides of the support platform. The second cylinders and the processor are electrically connected through a control module. The support plate is connected between the extension and retraction ends of the second cylinders, and four power rollers are provided on the support plate.
[0008] Preferably, a limiting guide assembly is also included. The limiting guide assembly includes a trackless cylinder, a fixed plate, a rotating plate, a locking screw, a nut, and a baffle. Trackless cylinders are connected to the inner sides of both the front and rear parts of the support frame. The trackless cylinders and the processor are electrically connected through a control module. Fixed plates are connected to the sliders of the trackless cylinders. Rotating plates are rotatably connected to the fixed plates. Locking screws are engaged between the rotating plates and adjacent fixed plates. Nuts are threaded onto the locking screws. Nuts are in contact with adjacent fixed plates. Baffles are connected between the rotating plates.
[0009] Preferably, the locking screw is equipped with a handle.
[0010] Preferably, the upper part of the baffle has an inclined structure.
[0011] Preferably, the system also includes a photoelectric sensor, which is connected to the upper left side of the support platform, and both the first cylinder and the second cylinder are electrically connected to the photoelectric sensor.
[0012] The beneficial effects of this utility model are as follows: 1. When the photoelectric sensor detects that the bamboo tile has fallen onto the support plate, the second cylinder is activated, which drives the support plate to move downward a certain distance, so that the bamboo tile gradually accumulates on the support plate. Then, the baffle is rotated, and the stacked bamboo tile is conveyed along the baffle. This achieves the effect of receiving and stacking the bamboo tile after the forming and cutting are completed, making it convenient to take out and avoiding damage when the bamboo tile falls.
[0013] 2. This utility model uses a trackless cylinder to move the fixed plate to the right, which in turn moves the baffle to the right. This adjusts the distance between the baffle and the support platform, making it easy to adjust the distance between the baffle and the support platform. This facilitates the blocking, limiting, and stacking of bamboo tiles of different lengths when cutting them. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a three-dimensional structural diagram of the baffle and photoelectric sensor components of this utility model.
[0016] Figure 3 This is a cross-sectional three-dimensional structural diagram of the support platform and support plate of this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the baffle and photoelectric sensor components of this utility model.
[0018] Figure 5 This is a three-dimensional structural diagram of the rotating disk and locking screw components of this utility model.
[0019] Reference numerals: 1_Roller press machine, 2_Conveyor frame, 3_Support frame, 4_First cylinder, 5_Cutter, 6_Support platform, 7_Support plate, 8_Second cylinder, 9_Power roller, 10_Trackless cylinder, 11_Fixed plate, 12_Rotating plate, 13_Locking screw, 14_Nut, 15_Baffle, 16_Photoelectric sensor. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0021] A bamboo-joint tile forming device, such as Figure 1 and Figure 2 As shown, it includes a tile press 1, a conveyor frame 2, a support frame 3, a first cylinder 4, a cutter 5, a receiving component, and a limiting guide component. The conveyor frame 2 is placed to the left of the tile press 1, and the support frame 3 is placed to the right of the tile press 1. The first cylinder 4 is connected to the upper right side of the tile press 1. The first cylinder 4 and the processor are electrically connected through a control module. The cutter 5 is connected to the telescopic end of the first cylinder 4. The support frame 3 is equipped with a receiving component and a limiting guide component.
[0022] like Figure 1 , Figure 3 and Figure 4 As shown, the receiving component includes a support platform 6, a support plate 7, a second cylinder 8, power rollers 9, and a photoelectric sensor 16. The support platform 6 is connected to the left side of the support frame 3. The second cylinders 8 are connected to both the left and right sides of the support platform 6. The second cylinders 8 and the processor are electrically connected through a control module. The support plate 7 is connected between the extension and retraction ends of the second cylinders 8. The support plate 7 is equipped with four power rollers 9. The photoelectric sensor 16 is connected to the upper left side of the support platform 6. The first cylinder 4 and the second cylinder 8 are both electrically connected to the photoelectric sensor 16.
[0023] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, it also includes a limit guide assembly, which includes a trackless cylinder 10, a fixed plate 11, a rotating plate 12, a locking screw 13, a nut 14, and a baffle 15. The trackless cylinder 10 is connected to the inner sides of both the front and rear parts of the support frame 3. The trackless cylinder 10 and the processor are electrically connected through a control module. The fixed plate 11 is connected to the slider of the trackless cylinder 10. The rotating plate 12 is rotatably connected to the fixed plate 11. The rotating plate 12 and the adjacent fixed plate 11 are engaged with locking screws 13. The locking screw 13 is provided with a handle for easy gripping. The locking screw 13 is threadedly connected with a nut 14. The nut 14 is in contact with the adjacent fixed plate 11. The rotating plates 12 are connected with a baffle 15. The upper part of the baffle 15 has a sloping structure to facilitate material guidance.
[0024] When using this device, firstly, place the tile press 1, conveyor frame 2, and support frame 3 in the bamboo-joint tile production area. Then, the tile sheet is conveyed by the conveyor frame 2 to the tile press 1, where it is pressed into a bamboo-joint shape. Next, the processor activates the second cylinder 8 via the control module, causing the support plate 7 to move upwards, bringing it closer to the discharge point of the tile press 1. The tile sheet is then conveyed by the conveyor frame 2 to the designated position. Then, the first cylinder 4 is activated, causing the cutter 5 to move downwards, cutting the formed bamboo-joint tile so that it falls onto the support plate 7. When the photoelectric sensor 16 detects the bamboo-joint tile falling onto the support plate 7, the second cylinder 8 is activated, causing the support plate 7 to move downwards. The bamboo tiles are moved a certain distance, allowing them to gradually accumulate on the support plate 7. The baffle 15 blocks and limits the bamboo tiles. When the photoelectric sensor 16 detects that the bamboo tiles have fallen onto the support plate 7, the first cylinder 4 is activated, which drives the cutter 5 to move downward to cut the next formed bamboo tile. When the support plate 7 moves to be flush with the support platform 6, the nut 14 is loosened by rotating it, and the locking screw 13 is removed. Then, the baffle 15 is rotated, which drives the rotating disk 12 to rotate, so that the baffle 15 contacts the bottom of the support frame 3. The stacked bamboo tiles are then conveyed to the right along the baffle 15 by the rotation of the power roller 9. This allows the bamboo tiles to be received and stacked after the forming and cutting are completed, making them easy to remove and preventing damage when they fall. When it is necessary to cut bamboo tiles to different lengths, the trackless cylinder 10 can be activated to move the fixed plate 11 to the right, so that the baffle 15 moves to the right and the distance between the baffle 15 and the support platform 6 can be adjusted. This makes it convenient to adjust the distance between the baffle 15 and the support platform 6, so as to cover, limit and support the stacking of bamboo tiles when cutting them to different lengths.
[0025] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. A bamboo-joint tile forming device, characterized in that, The device includes a tile press (1), a conveyor frame (2), a support frame (3), a first cylinder (4), a cutter (5), a receiving component, and a limiting and guiding component. The conveyor frame (2) is placed to the left of the tile press (1), and the support frame (3) is placed to the right of the tile press (1). The first cylinder (4) is connected to the upper right side of the tile press (1). The first cylinder (4) and the processor are electrically connected through a control module. The cutter (5) is connected to the telescopic end of the first cylinder (4). The support frame (3) is equipped with a receiving component that can stack and receive bamboo-joint tiles. The support frame (3) is also equipped with a limiting and guiding component that can limit, shield, and guide the bamboo-joint tiles.
2. The bamboo-joint tile forming device according to claim 1, characterized in that, The receiving components include a support platform (6), a support plate (7), a second cylinder (8), and power rollers (9). The support platform (6) is connected to the left side of the support frame (3). The second cylinder (8) is connected to both the left and right sides of the support platform (6). The second cylinder (8) and the processor are electrically connected through a control module. The support plate (7) is connected between the extension and retraction ends of the second cylinder (8). Multiple power rollers (9) are provided on the support plate (7).
3. The bamboo-joint tile forming device according to claim 1, characterized in that, It also includes a limit guide assembly, which includes a trackless cylinder (10), a fixed plate (11), a rotating plate (12), a locking screw (13), a nut (14), and a baffle (15). The inner sides of the front and rear parts of the support frame (3) are connected to the trackless cylinder (10). The trackless cylinder (10) and the processor are electrically connected through the control module. The slider of the trackless cylinder (10) is connected to the fixed plate (11). The fixed plate (11) is rotatably connected to the rotating plate (12). The rotating plate (12) and the adjacent fixed plate (11) are locked with a locking screw (13). The locking screw (13) is threadedly connected to a nut (14). The nut (14) is in contact with the adjacent fixed plate (11). The rotating plates (12) are connected with a baffle (15).
4. The bamboo-joint tile forming device according to claim 3, characterized in that, A handle is provided on the locking screw (13).
5. The bamboo-joint tile forming device according to claim 3, characterized in that, The upper part of the baffle (15) is a sloping structure.
6. The bamboo-joint tile forming device according to claim 2, characterized in that, It also includes a photoelectric sensor (16), and the photoelectric sensor (16) is connected to the upper left side of the support platform (6). The first cylinder (4) and the second cylinder (8) are both electrically connected to the photoelectric sensor (16).