Sealant filling device
By designing the support components and drive mechanism, the problem of inconvenient movement and disassembly of the grout filling device was solved, achieving an efficient and stable filling process, preventing material solidification, and improving filling quality.
Patent Information
- Application Number
- CN202521323512.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-06-26
AI Technical Summary
Existing grout filling devices are inconvenient to move and disassemble, and the filling speed is slow or the material is prone to solidification, which affects the filling quality.
A grout filling device including a support assembly and a drive mechanism was designed. The can and empty tube are fixed by a support frame and a support base. The drive mechanism drives the pressure plate to move downward in the can to achieve the extrusion filling of grout. The device combines a ratchet and a transmission gear to improve transmission efficiency and is equipped with an exhaust hole and a sealing ring to prevent the material from solidifying.
It improves filling efficiency, prevents material solidification, has a simple structure, is easy to move and disassemble, and ensures stable filling quality.
Smart Images

Figure CN224676474U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a tile grout filling device. Background Technology
[0002] With the development of color-matching grout sealant, related color-matching tools and equipment have also become more complete, including grout sealant filling devices. General electric filling devices are fast, but difficult to control, and heavy, making them inconvenient to move and disassemble. Manual filling is relatively slow, and sometimes the material solidifies before filling is complete, affecting the filling quality. Therefore, there is a need for a grout sealant filling device that is easy to move and disassemble while ensuring filling quality. Summary of the Invention
[0003] In view of this, the present invention provides a grout filling device that is easy to move and disassemble and improves filling quality, comprising: a support assembly including an upper support frame and a lower support frame, the upper support frame being configured to mount a can containing grout; a support seat mounted on the lower support frame, the support seat being configured to fix an empty grout tube to be filled; and a pressure assembly mounted on the support assembly, comprising: a pressure plate configured to fit snugly within the cavity of the can; and a drive mechanism configured to drive the pressure plate to move downward within the can to squeeze the grout in the can into the empty grout tube.
[0004] According to an embodiment of the present invention, a fixed seat is also installed on the upper support frame, and the driving mechanism includes: a push rod, which is fixedly connected to the pressure plate and slidably passes through the fixed seat, and is configured to drive the pressure plate to move upward or downward; a rotating shaft (322), which is rotatably mounted on the fixed seat along its own axial direction and abuts against the push rod, and is configured to drive the push rod to move by rotation; and a pressure rod, which is rotatably mounted on the fixed seat and connected to the rotating shaft, and is configured to drive the rotating shaft to rotate.
[0005] According to an embodiment of the present invention, a transmission gear is provided at the position where the outer peripheral wall of the rotating shaft abuts against the push rod, and a gear groove that meshes with the transmission gear is provided on the outer peripheral wall of the push rod.
[0006] According to an embodiment of the present invention, a ratchet is connected to the side of the rotating shaft near the pressure rod, and a pawl that meshes with the ratchet is provided at the end of the pressure rod near the rotating shaft. The ratchet is configured to drive the rotating shaft to rotate only when the pressure rod is pressed down, so that the push rod drives the pressure plate to move downward.
[0007] According to an embodiment of the present invention, a reset rotating rod is fixedly connected to one end of the rotating shaft. The reset rotating rod is configured to drive the rotating shaft to rotate so that the push rod drives the pressure plate to move upward.
[0008] According to an embodiment of the present invention, the upper support frame is provided with a through hole, and the tank body is provided with a plurality of protrusions distributed on the outer circumferential surface of the tank body, and at least some of the protrusions are configured to be engaged with the outer edge of the through hole.
[0009] According to an embodiment of the present invention, the area of the through hole in the horizontal direction is larger than the cross-sectional area of the tank in the horizontal direction, so that the tank can be detachably installed on the upper support frame.
[0010] According to an embodiment of the present invention, the support assembly further includes a support frame, and the lower support frame is detachably mounted on the support frame.
[0011] According to an embodiment of the present invention, the lower support frame includes two horizontal beams arranged side by side, and the support base can move along the gap between the two horizontal beams.
[0012] According to an embodiment of the present invention, the pressure plate is provided with an exhaust hole, and the exhaust hole is provided with an exhaust valve (311); and / or, the outer periphery of the pressure plate is provided with a sealing ring.
[0013] According to embodiments of this utility model, the grout filling device uses an upper and lower support structure to install the can and the empty grout tube. The grout to be filled is placed in the can, and the empty grout tube is fixed by the support base. Then, a drive mechanism drives a pressure plate to move downwards within the can, thereby squeezing the grout from the can into the empty grout tube, completing the filling process. This not only improves filling efficiency and prevents material solidification, but also features a simple structure that facilitates movement and disassembly. Attached Figure Description
[0014] The above and other objects, features and advantages of the present invention will become clearer from the following description of embodiments of the present invention with reference to the accompanying drawings, in which:
[0015] Figure 1 This is a perspective view of a tile grout filling device according to an embodiment of the present invention;
[0016] Figure 2 This is a side view of a grout filling device according to an embodiment of the present invention;
[0017] Figure 3 This is a front view of a grout filling device according to an embodiment of the present invention;
[0018] Figure 4 yes Figure 3 Enlarged view of point A in the middle;
[0019] Figure 5 This is a top view of the pressure plate according to an embodiment of the present invention.
[0020] Explanation of reference numerals in the attached figures:
[0021] 1. Support components; 2. Tank body; 3. Pressure components; 4. Grout empty tube;
[0022] 11. Support frame; 12. Upper support frame; 13. Lower support frame; 14. Support base; 31. Pressure plate; 32. Drive mechanism;
[0023] 121. Through hole; 122. Fixed base; 311. Exhaust valve; 321. Push rod; 322. Rotating shaft; 323. Pressure rod; 324. Reset rod;
[0024] 3221. Transmission gear; 3222. Ratchet. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0026] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The terms “comprising,” “including,” etc., as used herein indicate the presence of the stated features, steps, operations, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, or components.
[0027] All terms used herein, including technical and scientific terms, have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein are to be interpreted in a manner consistent with the context of this specification, and not in an idealized or overly rigid way.
[0028] When using expressions such as "at least one of A, B, and C", they should generally be interpreted in accordance with the meaning commonly understood by those skilled in the art. For example, "a system having at least one of A, B, and C" should include, but is not limited to, a system having A alone, having B alone, having C alone, having A and B, having A and C, having B and C, and / or having A, B, and C.
[0029] It should also be noted that the directional terms mentioned in the embodiments, such as "up," "down," "front," "back," "left," and "right," are only for reference to the directions in the accompanying drawings and are not intended to limit the scope of protection of this utility model. Throughout the drawings, the same elements are represented by the same or similar reference numerals. Conventional structures or constructions will be omitted where they may cause confusion in understanding this utility model.
[0030] This utility model provides a tile grout filling device, such as... Figures 1-3As shown, it includes: a support assembly 1, comprising an upper support frame 12 and a lower support frame 13, both mounted on a support frame 11; the upper support frame 12 being configured to mount a container 2 containing grout; a support base 14 mounted on the lower support frame 13, the support base 14 being configured to secure an empty grout tube 4 to be filled; and a pressure assembly 3, mounted on the support assembly 1, comprising: a pressure plate 31 configured to fit snugly within the cavity of the container 2; and a drive mechanism 32 configured to drive the pressure plate 31 downward within the container 2 to squeeze the grout in the container 2 into the empty grout tube 4. Specifically, as... Figures 1-3 As shown, the support frame 11 may include multiple legs (four are shown in the figure) to improve the stability of the support assembly 1 and facilitate movement; a crossbar may be installed between two adjacent legs, and the lower support frame 13 is installed on the legs of the support frame 11 by two opposing crossbars.
[0031] According to an embodiment of this utility model, the can 2 and the empty grout tube 4 are installed using the support structure of the upper support frame 12 and the lower support frame 13. The grout to be filled can be placed in the can 2, and the empty grout tube 4 is fixed by the support base 14. Then, the driving mechanism 32 drives the pressure plate 31 to move downwards within the can, thereby squeezing the grout from the can 2 into the empty grout tube 4, completing the grout filling. This not only improves filling efficiency and prevents material solidification, but also has a relatively simple structure, making it easy to move and disassemble.
[0032] According to an embodiment of the present invention, a fixed seat 122 is also installed on the upper support frame 12 to fix the pressure assembly 3 on the upper support frame 12. The drive mechanism 32 includes: a push rod 321, which is fixedly connected to the pressure plate 31 and slides through the fixed seat 122, and is configured to drive the pressure plate 31 to move upward or downward; a rotating shaft 322, which is rotatably mounted on the fixed seat 122 along its own axial direction and abuts against the push rod 321, and is configured to drive the push rod 321 to move by rotation; and a pressure rod 323, which is rotatably mounted on the fixed seat 122 and connected to the rotating shaft 322, and is configured to drive the rotating shaft 322 to rotate.
[0033] Specifically, according to embodiments of this utility model, such as Figures 1-3As shown, the fixed base 122 includes a fixed frame vertically mounted on the upper support frame 12 and a fixed platform horizontally mounted on the fixed frame. The push rod 321 slides through the fixed platform, and the two ends of the rotating shaft 322 pass through two opposing fixed frames. The pressure rod 323 is bolted to one of the fixed frames. The support assembly 1 also includes a push rod bracket (not shown in the figure). The uppermost end of the push rod 321 is fixed to the push rod bracket with a nut. When the nut is removed, the push rod 321 and the pressure plate 31 can be removed together for easy disassembly. The driving method of the pressure plate 31 is not limited to manual drive. For example, the pressure rod 323 can be replaced by a motor to drive the rotating shaft 322 to rotate. When the pressure rod 323 presses down, the rotating shaft 322 is driven to rotate through the lever principle, and the push rod 321 is moved downward at the same time. Compared with the traditional manual filling method of sealant, the filling speed is improved. At the same time, compared with the electric filling device, the structure is simple and the cost is lower.
[0034] According to embodiments of the present invention, such as Figure 4 As shown, a transmission gear 3221 is provided at the position where the outer peripheral wall of the rotating shaft 322 abuts against the push rod 321, and a gear groove meshing with the transmission gear 3221 is provided on the outer peripheral wall of the push rod 321. Furthermore, the rotating shaft 322 can drive the transmission gear 3221 to rotate by rotation. The gear groove meshing with the transmission gear 3221 on the outer peripheral wall of the push rod 321 allows the shaft to move up and down as the transmission gear 3221 rotates, thus moving upwards or downwards with the rotation of the transmission gear 3221. The rotating shaft 322 and the push rod 321 are driven by gears, resulting in strong stability and high transmission efficiency.
[0035] According to an embodiment of the present invention, a ratchet 3222 is connected to the side of the rotating shaft 322 near the pressure rod 323, and a pawl (not shown in the figure) that meshes with the ratchet 3222 is provided at the end of the pressure rod 323 near the rotating shaft 322. The ratchet 3222 is configured to drive the rotating shaft 322 to rotate only when the pressure rod 323 is pressed down, so that the push rod 321 drives the pressure plate 31 to move downward. Furthermore, when the pressure rod 323 rotates upward, the pawl and ratchet 3222 slide together and do not engage. The ratchet 3222 does not rotate with the movement of the pawl, so the shaft 322 does not rotate, and the push rod 321 and pressure plate 31 do not move upward. When the pressure rod 323 rotates downward, the pawl engages with the ratchet 3222, and the ratchet 3222 rotates with the movement of the pawl, thereby driving the shaft 322 to rotate. The transmission gear 3221 drives the push rod 321 to move downward, so that the pressure plate 31 squeezes out the sealant from the can 2.
[0036] According to an embodiment of this utility model, a reset rotating rod 324 is fixedly connected to one end of the rotating shaft 322. The reset rotating rod 324 is configured to drive the rotating shaft 322 to rotate, thereby causing the push rod 321 to drive the pressure plate 31 to move upward. Further, the reset rotating rod 324 is directly fixedly connected to the rotating shaft 322. When the push rod 321 and the pressure plate 31 need to be reset, the reset rotating rod 324 is rotated upward, causing the rotating shaft 322 to drive the push rod 321 and the pressure plate 31 to move upward and reset via a conventional gear 3221. Specifically, as shown... Figures 1-3 As shown, the reset lever 324 is installed on the end of the rotating shaft 322 opposite to the pressure lever 323, which can prevent the reset lever 324 and the pressure lever 323 from interfering during use.
[0037] According to an embodiment of the present invention, the upper support frame 12 is provided with a through hole 121, and the tank body 2 is provided with a plurality of protrusions distributed on the outer peripheral surface of the tank body 2. At least some of the protrusions are configured to be snapped into the outer edge of the through hole 121 to fix the tank body 2 vertically.
[0038] According to an embodiment of this utility model, the area of the through hole 121 in the horizontal direction is larger than the cross-sectional area of the can 2 in the horizontal direction, so that the can 2 can be detachably installed on the upper support frame 12. The lower support frame 13 is detachably installed on the support frame 11. The lower support frame 13 includes two crossbeams placed side by side. The support seat 14 can move along the gap between the two crossbeams, so as to adjust the position of the support seat 14 so that the grout tube and the outlet of the can 2 (not shown in the figure) are aligned.
[0039] According to an embodiment of the present invention, the shape of the through hole 121 can be a rectangle, an ellipse, or a rounded rectangle, etc., that matches the shape of the can body 2.
[0040] According to an embodiment of this utility model, the pressure plate 31 is provided with an exhaust hole (not shown in the figure), and an exhaust valve 311 is provided on the exhaust port. Further, the number of exhaust holes can be multiple (…). Figure 5 As shown in the figure, the exhaust valve 311 includes an open state when the pressure plate 31 moves downward and a closed state when sealant begins to appear in the exhaust hole. The material of the pressure plate 31 includes stainless steel.
[0041] According to an embodiment of this utility model, a sealing ring (not shown in the figure) is provided on the outer periphery of the pressure plate 31 to prevent the sealant from overflowing from the edge of the pressure plate 31 when the pressure plate 31 is pressed down, and to form a good initial sealing state in the tank body 2, preventing gas from entering the tank body 2 from the upper part of the pressure plate 31. The shape of the pressure plate 31 matches the cavity shape of the tank body 2, and can be circular, rectangular, square, etc.
[0042] According to the grout filling device provided in this embodiment of the present invention, when grout needs to be filled, the can containing grout is first installed on the upper support frame 12 through the through hole 121 and moved along the through hole 121 so that the pressure plate 31 fits against the inner cavity of the can 2 to form a good initial sealing state. Then, the lower support frame 13 is installed on the support frame 11, and the support seat 14 is installed on the lower support frame. The empty grout tube is installed on the support seat 14. The support seat 14 is moved along the two crossbeams of the lower support frame 13 so that the empty grout tube installed on the support seat 14 is aligned with the outlet (not shown in the figure) of the can 2. The pressure rod 323 is pressed down so that the pawl on the pressure rod 323 drives the ratchet 3222 to rotate. At the same time, the ratchet 3222 drives the rotating shaft 322 to rotate so that the transmission gear 3221 drives the push rod 321 to move downward through the gear groove and lower the pressure plate 31. Simultaneously open the vent valve 311 and continuously press the pressure rod 323, causing the pressure plate 31 to move downwards until the grout in the can 2 can be seen in the vent valve 311. This indicates that the gas in the can 2 has been basically exhausted, and the grout in the can 2 has been squeezed to the top of the outlet by the pressure plate 31. Close the vent valve 311, and the sealing ring around the pressure plate 31 forms a basically sealed state for the can 2. At this time, continuously press down the pressure rod 323 to start squeezing the grout in the can 2 into the grout tube 4 until the grout tube is filled or the grout in the can 2 is exhausted. After filling, the pressure plate 31 needs to be reset. At this time, rotate the reset lever 324 upwards, so that the reset lever 324 directly drives the rotating shaft 322 to rotate, causing the push rod 321 to drive the pressure plate 31 upwards until the pressure plate 31 separates from the can 2. At this time, the can 2 can be removed and refilled with grout. Repeat the above operation to continue filling grout. When it is necessary to remove the push rod 321 and the pressure plate 31, the nut on the top of the push bracket can be removed, and the push rod 321 and the pressure plate 31 can be removed together. The structure is simple and easy to disassemble.
[0043] Furthermore, the canister 2 can have multiple outlets, and multiple empty grout tubes can be installed on the support base 14. The multiple outlets and multiple empty grout tubes are aligned one-to-one, so that the device can fill multiple empty grout tubes simultaneously. Alternatively, the canister 2 can have multiple outlets, and multiple support bases 14 can be set, with one empty grout tube installed on each support base 14. The multiple outlets and multiple empty grout tubes are aligned one-to-one, so that the device can fill multiple empty grout tubes simultaneously.
[0044] The embodiments of the present invention have been described above. However, these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Although various embodiments have been described above, this does not mean that the measures in the various embodiments cannot be used advantageously in combination. The scope of the present invention is defined by the appended claims and their equivalents. Various substitutions and modifications can be made by those skilled in the art without departing from the scope of the present invention, and all such substitutions and modifications should fall within the scope of the present invention.
Claims
1. A tile grout filling device, characterized in that, include: The support assembly (1) includes an upper support frame (12) and a lower support frame (13), the upper support frame (12) being configured to mount a container (2) containing grout; a support base (14) is mounted on the lower support frame (13), the support base (14) being configured to secure an empty grout tube to be filled. as well as A pressure assembly (3), mounted on the support assembly (1), includes: Pressure plate (31), the pressure plate (31) is configured to fit snugly into the cavity of the tank (2); as well as The drive mechanism (32) is configured to drive the pressure plate (31) to move downward in the tank to squeeze the sealant in the tank into the sealant tube (4).
2. The tile grout filling device according to claim 1, characterized in that, A fixed seat (122) is also installed on the upper support frame (12), and the drive mechanism (32) includes: The push rod (321) is fixedly connected to the pressure plate (31) and slidably passes through the fixed base (122), and is configured to drive the pressure plate (31) to move upward or downward; A rotating shaft (322), rotatably mounted on the fixed base (122) along its own axis, abuts against the push rod (321) and is configured to drive the push rod (321) to move by rotation; and The pressure rod (323) is rotatably mounted on the fixed base (122), connected to the rotating shaft (322), and configured to drive the rotating shaft to rotate.
3. The tile grout filling device according to claim 2, characterized in that, A transmission gear (3221) is provided at the position where the outer peripheral wall of the rotating shaft (322) abuts against the push rod (321), and a gear groove that meshes with the transmission gear (3221) is provided on the outer peripheral wall of the push rod (321).
4. The tile grout filling device according to claim 3, characterized in that, The rotating shaft (322) is connected to a ratchet (3222) on the side near the pressure rod (323). The pressure rod (323) is provided with a pawl that meshes with the ratchet (3222) at the end near the rotating shaft (322). The ratchet (3222) is configured to drive the rotating shaft (322) to rotate only when the pressure rod (323) is pressed down, so that the push rod (321) drives the pressure plate (31) to move downward.
5. The tile grout filling device according to claim 2, characterized in that, One end of the rotating shaft (322) is fixedly connected to a reset rotating rod (324), which is configured to drive the rotating shaft (322) to rotate so that the push rod (321) drives the pressure plate (31) to move upward.
6. The tile grout filling device according to claim 1, characterized in that, The upper support frame (12) is provided with a through hole (121), and the tank body (2) is provided with a plurality of protrusions distributed on the outer peripheral surface of the tank body (2). At least some of the protrusions are configured to snap into the outer edge of the through hole (121).
7. The tile grout filling device according to claim 6, characterized in that, The area of the through hole (121) in the horizontal direction is larger than the cross-sectional area of the tank body (2) in the horizontal direction, so that the tank body (2) can be detachably installed on the upper support frame (12).
8. The tile grout filling device according to claim 1, characterized in that, The support assembly (1) further includes a support frame (11), and the lower support frame is detachably mounted on the support frame.
9. The tile grout filling device according to claim 8, characterized in that, The lower support frame (13) includes two horizontal beams arranged side by side, and the support base (14) can move along the gap between the two horizontal beams.
10. The tile grout filling device according to claim 1, characterized in that, The pressure plate (31) is provided with an exhaust hole, and the exhaust hole is provided with an exhaust valve (311); and / or, the outer periphery of the pressure plate (31) is provided with a sealing ring.