Stacking mechanism of automatic rubber roll packaging system

Abstract

The utility model discloses a stacking mechanism of automatic packing system of rubber roller relates to stacking technical field, install controller on the base, install sensor on the controller, be provided with first driver on the base, install second driver on the base, in the utility model, place rubber roller to the bearing plate and carry on the stacking, then second motor starts and drives the rotation of bidirectional screw rod, because the rotation direction of two sections of threads on bidirectional screw rod is opposite, two moving plates move towards under the thread transmission, when moving plate is close to packing box, spring and rubber pad first contact packing box, along with moving plate continue to close spring and be compressed, and rubber pad sticks to packing box surface, and packing box is clamped with proper force under the buffering effect of spring, avoid packing box and damage because of too big stress, prevent the bottom surface of packing box from falling tightly, prevent it from falling in the handling process.

Description

Technical Field

[0001] This utility model relates to the field of palletizing technology, specifically to a palletizing mechanism in an automatic packaging system using rubber rollers. Background Technology

[0002] The palletizing mechanism in an automated rubber roller packaging system is a key component of the entire packaging process. It is responsible for neatly stacking the packaged rubber rollers onto the carrying device according to a predetermined arrangement and number of layers. During the production of rubber rollers, finished rubber rollers need to be packaged and palletized for storage and transportation. The palletizing mechanism of the automated rubber roller packaging system can be used in conjunction with other equipment such as packaging machines to realize automated production and packaging of rubber rollers, improving production efficiency and product quality. However, current palletizing mechanisms have significant limitations. The storage method for packaging boxes is singular; after the rubber rollers are stacked, the packaging boxes can only be placed on a single-sided carrying plate for storage. Once the single-sided carrying plate is full, the palletizing mechanism must stop and wait for manual handling or transfer, which greatly affects the continuity and efficiency of the production line. In the process of gripping packaging boxes, the existing palletizing mechanism often causes problems such as indentation and damage to the packaging boxes due to insufficient precision in gripping force control. This not only increases the waste of packaging materials but may also cause indirect damage to the internal rubber rollers, reducing product packaging quality, work efficiency, and flexibility.

[0003] Therefore, there is an urgent need for a palletizing mechanism in an automatic packaging system using rubber rollers to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a palletizing mechanism for an automatic packaging system using rubber rollers, in order to solve the problems mentioned in the background art, such as the single storage method of the palletizing mechanism and the easy damage to the packaging boxes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a palletizing mechanism for an automatic packaging system using rubber rollers, comprising a base plate, a base provided on one side of the base plate, a controller mounted on the base, a sensor mounted on the controller, a first driver mounted on the base, a second driver mounted on the base, a rotary joint fixedly connected to the output end of the second driver, a movable joint mounted on the rotary joint, a transmitter fixedly connected to one end of the movable joint, and a pipeline mounted on the transmitter.

[0006] Preferably, a support plate is fixedly connected to the outer wall of the transmitter, a suction cup is fixedly connected to one end of the transmitter, a connecting plate is fixedly connected to one side of the support plate, a second motor is fixedly connected to one side of the connecting plate, a bidirectional threaded rod is fixedly connected to the output end of the second motor, and two movable plates are threadedly connected to the bidirectional threaded rod.

[0007] Preferably, two springs are fixedly connected to one side of the two movable plates, a rubber pad is fixedly connected to one end of the two springs, and an anti-fall plate is fixedly connected to one side of the two movable plates.

[0008] Preferably, a fixing rod is fixedly connected to one side of the connecting plate, and the fixing rod passes through the two movable plates.

[0009] Preferably, four support frames are fixedly connected to the top surface of the base plate, and a conveyor is fixedly connected to the top surface of the four support frames. A first motor is installed on the conveyor.

[0010] Preferably, a support plate is provided on one side of the base plate, and a protective frame is fixedly connected to the top surface of the support plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This utility model, under the action of the components, places the rubber rollers onto the carrier plate for stacking. Then, the second motor starts and drives the bidirectional threaded rod to rotate. Since the two sections of the thread on the bidirectional threaded rod rotate in opposite directions, the two moving plates move towards each other under the threaded transmission. Then, during the movement of the moving plates, the fixed rod plays a guiding role to ensure that the moving plates move smoothly. When the moving plate approaches the packaging box, the spring and the rubber pad first contact the packaging box. As the moving plate continues to approach, the spring is compressed, and the rubber pad adheres to the surface of the packaging box. Under the buffering action of the spring, the packaging box is clamped with appropriate force to avoid damage to the packaging box due to excessive force. At the same time, the anti-drop plate adheres tightly to the bottom surface of the packaging box to prevent it from falling during transportation. Attached Figure Description

[0013] Figure 1 This is a frontal perspective view of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the back of the present invention;

[0015] Figure 3 This is a schematic diagram of the first driver structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the movable plate structure of this utility model.

[0017] In the diagram: 1. Base plate; 2. Support frame; 3. Transmitter; 4. First motor; 5. Base; 6. First driver; 7. Controller; 8. Second driver; 9. Rotary joint; 10. Moving joint; 11. Transmitter; 12. Suction cup; 13. Support plate; 14. Connecting plate; 15. Second motor; 16. Bidirectional threaded rod; 17. Fixed rod; 18. Moving plate; 19. Spring; 20. Rubber pad; 21. Protective frame; 22. Anti-fall plate; 23. Bearing plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1

[0020] Please see Figures 1-4 The palletizing mechanism of the automatic packaging system for rubber rollers shown in the figure includes a base plate 1, a base 5 on one side of the base plate 1, a controller 7 mounted on the base 5, a sensor mounted on the controller 7, a first driver 6 mounted on the base 5, a second driver 8 mounted on the base 5, a rotary joint 9 fixedly connected to the output end of the second driver 8, a movable joint 10 mounted on the rotary joint 9, a transmitter 11 fixedly connected to one end of the movable joint 10, a pipeline mounted on the transmitter 11, four support frames 2 fixedly connected to the top surface of the base plate 1, a transmitter 3 fixedly connected to the top surface of the four support frames 2, and a first motor 4 mounted on the transmitter 3.

[0021] When in use, first connect the power supply to the mechanism and start the electrical components such as controller 7, first motor 4, first driver 6, second driver 8 and second motor 15. Then, the first motor 4 drives the conveyor 3 to start running, and the rubber roller is placed on the conveyor 3 and transported to the designated position by the conveyor 3.

[0022] After the rubber roller reaches the preset position, the controller 7 controls the first driver 6 and the second driver 8 to work according to the position information fed back by the sensor. The second driver 8 drives the rotary joint 9 to rotate, and at the same time coordinates with the movement of the movable joint 10, so that the transmitter 11 drives the suction cup 12 to move directly above the packaged rubber roller. At this time, negative pressure gas is introduced into the suction cup 12 through the pipeline, and the suction cup 12 adsorbs the rubber roller. Then, the transmitter 11 moves with the cooperation of the rotary joint 9 and the movable joint 10 to transport it above the carrier plate 23.

[0023] Please see Figure 4 The outer wall of the transmitter 11 in the figure is fixedly connected to a support plate 13. One end of the transmitter 11 is fixedly connected to a suction cup 12. One side of the support plate 13 is fixedly connected to a connecting plate 14. One side of the connecting plate 14 is fixedly connected to a second motor 15. The output end of the second motor 15 is fixedly connected to a bidirectional threaded rod 16. Two moving plates 18 are threadedly connected to the bidirectional threaded rod 16.

[0024] Two springs 19 are fixedly connected to one side of the two movable plates 18, and rubber pads 20 are fixedly connected to one end of the two springs 19. Anti-fall plate 22 is fixedly connected to one side of the two movable plates 18. A fixing rod 17 is fixedly connected to one side of the connecting plate 14. The fixing rod 17 passes through the two movable plates 18. A bearing plate 23 is provided on one side of the base plate 1. A protective frame 21 is fixedly connected to the top surface of the bearing plate 23.

[0025] The rubber rollers are placed on the bearing plate 23 for stacking. Then the second motor 15 is started to drive the bidirectional threaded rod 16 to rotate. Since the two threads on the bidirectional threaded rod 16 rotate in opposite directions, the two moving plates 18 move towards each other under the thread transmission. Then, during the movement of the moving plates 18, the fixing rod 17 plays a guiding role to ensure that the moving plates 18 move smoothly.

[0026] When the moving plate 18 approaches the packaging box, the spring 19 and the rubber pad 20 first contact the packaging box. As the moving plate 18 continues to approach, the spring 19 is compressed, and the rubber pad 20 adheres to the surface of the packaging box. Under the buffering effect of the spring 19, the packaging box is clamped with appropriate force to prevent the packaging box from being damaged due to excessive force. At the same time, the anti-drop plate 22 is close to the bottom surface of the packaging box to prevent it from falling during transportation.

[0027] When the transmitter 11 moves the clamped packaging box to the designated position above the carrier plate 23, the second motor 15 rotates in the opposite direction to drive the bidirectional threaded rod 16 to drive the two moving plates 18 to move in opposite directions, releasing the clamp on the packaging box and placing the packaging box stably on the carrier plate 23. The protective frame 21 protects the rubber roller or packaging box placed on the carrier plate 23 to prevent it from being hit or falling.

[0028] During the palletizing process, the controller 7 receives information from the sensors in real time, monitors and adjusts the operating status of each component, ensures the accuracy and stability of the palletizing operation, and achieves continuous and efficient production. It can quickly and accurately complete the gripping and stacking of the rubber rollers without much manual intervention, effectively improving palletizing efficiency, avoiding damage to the packaging boxes due to excessive force, reducing packaging material waste, and making the entire palletizing mechanism more stable and reliable during operation, thus improving safety and service life.

[0029] Working principle:

[0030] When in use, first connect the power supply to the mechanism and start the electrical components such as controller 7, first motor 4, first driver 6, second driver 8 and second motor 15. Then, the first motor 4 drives the conveyor 3 to start running, and the rubber roller is placed on the conveyor 3 and transported to the designated position by the conveyor 3.

[0031] Once the rubber roller reaches the preset position, the controller 7 controls the first driver 6 and the second driver 8 to work based on the position information fed back by the sensor. The second driver 8 drives the rotary joint 9 to rotate, and at the same time coordinates with the movement of the movable joint 10, so that the transmitter 11 moves the suction cup 12 to directly above the packaged rubber roller. At this time, negative pressure gas is introduced into the suction cup 12 through the pipeline, and the suction cup 12 adsorbs the rubber roller. Then, the transmitter 11 moves with the cooperation of the rotary joint 9 and the movable joint 10, and transports it above the carrier plate 23.

[0032] The rubber rollers are placed on the support plate 23 for stacking. Then, the second motor 15 is started to drive the bidirectional threaded rod 16 to rotate. Since the two threads on the bidirectional threaded rod 16 rotate in opposite directions, the two moving plates 18 move towards each other under the threaded transmission. During the movement of the moving plates 18, the fixing rod 17 plays a guiding role to ensure that the moving plates 18 move smoothly. When the moving plates 18 approach the packaging box, the spring 19 and the rubber pad 20 first contact the packaging box. As the moving plates 18 continue to approach, the spring 19 is compressed and the rubber pad 20 adheres to the surface of the packaging box. Under the buffering effect of the spring 19, the packaging box is clamped with appropriate force to prevent the packaging box from being damaged due to excessive force. At the same time, the anti-drop plate 22 is close to the bottom surface of the packaging box to prevent it from falling during transportation.

[0033] After the transmitter 11 moves the clamped packaging box to the designated position above the carrier plate 23, the second motor 15 rotates in the opposite direction, driving the bidirectional threaded rod 16 to drive the two moving plates 18 to move in opposite directions, releasing the clamp on the packaging box and placing the packaging box stably on the carrier plate 23. The protective frame 21 protects the rubber roller or packaging box placed on the carrier plate 23 to prevent it from being hit or falling.

[0034] During the palletizing process, the controller 7 receives information from the sensors in real time, monitors and adjusts the operating status of each component, ensures the accuracy and stability of the palletizing operation, and achieves continuous and efficient production. It can quickly and accurately complete the gripping and stacking of the rubber rollers without much manual intervention, effectively improving palletizing efficiency, avoiding damage to the packaging boxes due to excessive force, reducing packaging material waste, and making the entire palletizing mechanism more stable and reliable during operation, thus improving safety and service life.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A palletizing mechanism for an automatic packaging system using rubber rollers, comprising a base plate (1), characterized in that: A base (5) is provided on one side of the base plate (1), a controller (7) is installed on the base (5), a sensor is installed on the controller (7), a first driver (6) is provided on the base (5), a second driver (8) is installed on the base (5), a rotary joint (9) is fixedly connected to the output end of the second driver (8), a movable joint (10) is installed on the rotary joint (9), a transmitter (11) is fixedly connected to one end of the movable joint (10), and a pipeline is installed on the transmitter (11); A support plate (13) is fixedly connected to the outer wall of the transmitter (11). A suction cup (12) is fixedly connected to one end of the transmitter (11). A connecting plate (14) is fixedly connected to one side of the support plate (13). A second motor (15) is fixedly connected to one side of the connecting plate (14). A bidirectional threaded rod (16) is fixedly connected to the output end of the second motor (15). Two movable plates (18) are threadedly connected to the bidirectional threaded rod (16). Two springs (19) are fixedly connected to one side of the two movable plates (18), and a rubber pad (20) is fixedly connected to one end of the two springs (19). A fall prevention plate (22) is fixedly connected to one side of the two movable plates (18). A fixing rod (17) is fixedly connected to one side of the connecting plate (14), and the fixing rod (17) passes through the two moving plates (18). The top surface of the base plate (1) is fixedly connected to four support frames (2), and the top surface of the four support frames (2) is fixedly connected to a transmitter (3), and a first motor (4) is installed on the transmitter (3).

2. The palletizing mechanism of the automatic packaging system for rubber rollers according to claim 1, characterized in that: A bearing plate (23) is provided on one side of the base plate (1), and a protective frame (21) is fixedly connected to the top surface of the bearing plate (23).

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