Semi-automatic container bulk loading wagon

Abstract

The utility model discloses a kind of semi-automatic container bulk loading machine, the utility model relates to bulk loading machine technical field.It includes container truck, the equipment platform is provided in the side of container truck, the utility model bulk loading machine is set on the support platform of scissor type lifting platform upper end, along with the lifting of scissor type lifting platform, bulk loading machine and its discharge pipe also move up and down along with it, adjust discharge pipe to suitable height, make it with the height of the inlet of container match, adopt scissor type lifting platform and be set as two groups, structure is stable, can provide larger carrying capacity, ensure that bulk loading machine is stable and reliable in lifting process, can accurately adjust discharge pipe to suitable height, adapt to container of different height, improve the versatility of loading machine, and second electric push rod is the lifting of scissor type lifting platform Power supply, driving is stable, control is accurate, can quickly realize lifting action.

Description

Technical Field

[0001] This utility model relates to the field of bulk material loading machine technology, specifically a semi-automatic container bulk material loading machine. Background Technology

[0002] Currently, container loading of bulk materials mainly employs two methods: manual operation and automated loading. Manual operation requires workers to perform a large amount of work, resulting in high labor costs, slow loading speed, and difficulty in accurately controlling the loading quantity. More importantly, workers often need to work at heights, posing significant safety hazards, and the dust generated during loading pollutes the environment. Automated loading, on the other hand, currently mainly uses two methods: tilting the container and utilizing the material's own weight, or using pneumatic assistance from behind the container.

[0003] When loading containers from the rear using pneumatic assistance, the discharge pipe needs to be aligned with the container. However, existing loading equipment lacks an effective height adjustment mechanism when dealing with containers of different heights. It is difficult to quickly and accurately adjust the discharge port to the appropriate height and match it with the inlet. At the same time, in terms of angle adjustment, there are also problems of inconvenience and low precision. It cannot adapt well to the positional deviation of the inlet of different vehicle models, which can easily lead to the accumulation of bulk materials and dust. Therefore, this utility model provides a semi-automatic container bulk loading machine. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a semi-automatic container bulk loading machine. It solves the problem that existing loading equipment lacks an effective height adjustment mechanism when dealing with containers of different heights, making it difficult to quickly and accurately adjust the discharge port to a suitable height and match it with the inlet. At the same time, in terms of angle adjustment, there are also problems of inconvenient adjustment and low precision, which cannot well adapt to the positional deviation of the inlet of different vehicle models, and easily lead to problems of bulk material accumulation and dust.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a semi-automatic container bulk loading machine, including a container truck, an equipment platform is provided on one side of the container truck, a lifting mechanism and a horizontal moving mechanism are provided on the equipment platform, the lifting mechanism includes a bulk loading machine at the upper end, and a discharge pipe is provided on the bulk loading machine; The lifting mechanism is used to drive the discharge pipe of the bulk material loading machine to move up and down. The end of the bulk material loading machine is provided with a feeding pipe. The horizontal moving mechanism includes a horizontal moving component, which is used to drive the discharge pipe of the bulk material loading machine to move horizontally back and forth.

[0006] Preferably, the lifting mechanism includes a scissor-type lifting platform installed on the equipment platform, a support platform is provided at the upper end of the scissor-type lifting platform, the bulk material loader is located on the upper surface of the support platform, and the support platform is provided with a push assembly for adjusting the angle of the bulk material loader.

[0007] Preferably, the jacking assembly includes a support block fixed to the upper surface of the support platform, a support shaft is provided inside the support block, and a first electric push rod is provided on the upper surface of the support platform via a rotating shaft. The telescopic end of the first electric push rod is provided with a horizontal movement component.

[0008] Preferably, the horizontal moving assembly includes a mounting platform located at the telescopic end of the first electric push rod and rotatably connected via a rotating shaft. A motor is provided at the upper end of the mounting platform, and a lead screw is provided at the output end of the motor. A slider is slidably connected to the outer wall of the mounting platform, and a slide table is provided at the upper end of the slider. The slide table is threadedly connected to the lead screw, and a support frame is provided at the upper end of the slide table.

[0009] Preferably, the scissor lift platforms are arranged in two groups on the equipment platform, and a second electric push rod for pushing drive is provided between the scissor lift platforms.

[0010] Preferably, a front flow aid pipe assembly is provided at one end of the discharge pipe, a through interface pipe is provided on one side of the front flow aid pipe assembly, a connecting flange is provided at the other end of the front flow aid pipe assembly, a discharge pipe is provided on one side of the connecting flange, a rear flow aid pipe assembly is provided at one end of the discharge pipe, and the feeding pipe is located at the upper end of the rear flow aid pipe assembly. Beneficial effects

[0011] This utility model provides a semi-automatic container bulk loading machine. Compared with the prior art, it has the following advantages: Firstly, the scissor-type lifting platform of this utility model performs lifting and lowering actions under the drive of the second electric push rod. Since the bulk material loader is set on the support platform at the top of the scissor-type lifting platform, as the scissor-type lifting platform rises and falls, the bulk material loader and its discharge pipe also move up and down, adjusting the discharge pipe to a suitable height to match the height of the container's inlet. The use of a scissor-type lifting platform with two sets ensures a stable structure and provides a large load-bearing capacity, ensuring smooth and reliable lifting and lowering of the bulk material loader. It can accurately adjust the discharge pipe to a suitable height to adapt to containers of different heights, improving the versatility of the loader. Furthermore, the second electric push rod provides power for the lifting and lowering of the scissor-type lifting platform, ensuring smooth driving, precise control, and rapid lifting and lowering actions.

[0012] Secondly, the support platform of this utility model is equipped with a jacking assembly for adjusting the angle of the bulk material loader. The first electric push rod is rotatably connected to the support platform via a rotating shaft, and its telescopic end is also rotatably connected to the mounting platform in the horizontal moving assembly via a rotating shaft. When it is necessary to adjust the angle of the bulk material loader, the first electric push rod extends and retracts, and the jacking action causes the bulk material loader to rotate around the support shaft, thereby adjusting the tilt angle of the discharge pipe to ensure that the bulk material can smoothly enter the container, adapt to the position deviation of the inlet of different vehicle models, improve the docking success rate, is easy to operate, and has high adjustment accuracy. It can flexibly adjust the tilt angle of the discharge pipe according to the actual situation of the container, so that the bulk material can enter the container at the optimal angle, reducing the accumulation of bulk material and dust.

[0013] Thirdly, the horizontal moving component of this utility model is used to drive the discharge pipe of the bulk material loading machine to move horizontally back and forth. When the motor starts, it drives the lead screw to rotate. Since the slide table and the lead screw are threadedly connected, and the slide table is slidably connected to the outer wall of the mounting platform through the slider, the slide table moves along the axial direction of the lead screw under the rotation of the lead screw. The support frame at the upper end of the slide table drives the discharge pipe to move horizontally back and forth, so that the discharge pipe is accurately aligned with the inlet of the container. It can unload materials into different positions inside the container. The structure has a smooth transmission and high precision, and can accurately align the discharge pipe with the inlet of the container, improving the accuracy and efficiency of loading. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the bulk material loading machine of this utility model; Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 For the present utility model Figure 2 Enlarged structural diagram at point B; Figure 5 This is a partial structural diagram of the bulk material loading machine of this utility model.

[0015] In the diagram: 1. Container truck; 2. Bulk loading machine; 201. Discharge pipe; 202. First electric push rod; 203. Scissor lift platform; 204. Second electric push rod; 205. Horizontal movement assembly; 206. Front flow aid pipe assembly; 207. Rear flow aid pipe assembly; 208. Discharge pipe; 3. Feeding pipe; 4. Equipment platform; 5. Support platform; 6. Support block; 601. Support shaft; 602. Connecting flange; 7. Mounting platform; 701. Motor; 702. Lead screw; 703. Slider; 704. Slide table; 705. Support frame; 8. Interface pipe. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-5 This utility model provides a technical solution: a semi-automatic container bulk loading machine, including a container truck 1, an equipment platform 4 is provided on one side of the container truck 1, a lifting mechanism and a horizontal moving mechanism are provided on the equipment platform 4, the lifting mechanism includes a bulk loading machine 2 at the upper end, and a discharge pipe 201 is provided on the bulk loading machine 2. The container truck 1 is parked in a suitable position, and the equipment platform 4 is placed on one side of the container truck 1 to ensure that the entire semi-automatic container bulk loading machine is in a stable working environment. The lifting mechanism is used to drive the discharge pipe 201 of the bulk material loading machine 2 to move up and down. The end of the bulk material loading machine 2 is provided with a feeding pipe 3. The horizontal movement mechanism includes a horizontal movement component 205, which is used to drive the discharge pipe 201 of the bulk material loading machine 2 to move horizontally back and forth.

[0018] In a preferred embodiment, the lifting mechanism includes a scissor-type lifting platform 203 mounted on the equipment platform 4. A support platform 5 is provided at the upper end of the scissor-type lifting platform 203. The bulk material loading machine 2 is located on the upper surface of the support platform 5. The support platform 5 is provided with a push assembly for adjusting the angle of the bulk material loading machine 2. Two sets of scissor-type lifting platforms 203 are located on the equipment platform 4, and a second electric push rod 204 for push drive is provided between the scissor-type lifting platforms 203. When the scissor-type lifting platform 203 is started, it performs a lifting action under the drive of the second electric push rod 204. Since the bulk material loading machine 2 is located on the scissor-type lifting platform 203... On the upper support platform 5, as the scissor-type lifting platform 203 rises and falls, the bulk material loading machine 2 and its discharge pipe 201 also move up and down, adjusting the discharge pipe 201 to a suitable height to match the height of the container's inlet. The scissor-type lifting platform 203 is used in two sets, which has a stable structure and can provide a large load-bearing capacity, ensuring that the bulk material loading machine 2 is stable and reliable during the lifting process. It can accurately adjust the discharge pipe 201 to a suitable height to adapt to containers of different heights, improving the versatility of the loading machine. In addition, the second electric push rod 204 provides power for the lifting of the scissor-type lifting platform 203, driving smoothly and controlling precisely, and can quickly realize the lifting action.

[0019] In a preferred embodiment, the jacking assembly includes a support block 6 fixed to the upper surface of a support platform 5. A support shaft 601 is disposed inside the support block 6. A first electric push rod 202 is rotatably connected to the upper surface of the support platform 5 via a rotating shaft. A horizontal moving assembly 205 is disposed at the telescopic end of the first electric push rod 202. The horizontal moving assembly 205 includes a mounting platform 7 located at the telescopic end of the first electric push rod 202 and rotatably connected to it via a rotating shaft. A motor 701 is disposed at the upper end of the mounting platform 7. A lead screw 702 is disposed at the output end of the motor 701. A slider 703 is slidably connected to the outer wall of the mounting platform 7. The upper end of the slider 703... A slide table 704 is provided, which is threadedly connected to a lead screw 702. A support frame 705 is provided at the upper end of the slide table 704. A push assembly is provided on the support platform 5 for adjusting the angle of the bulk material loading machine 2. The first electric push rod 202 is rotatably connected to the support platform 5 through a rotating shaft. Its telescopic end is also rotatably connected to the mounting platform 7 in the horizontal moving assembly 205 through a rotating shaft. When it is necessary to adjust the angle of the bulk material loading machine 2, the first electric push rod 202 extends and retracts, and the push action causes the bulk material loading machine 2 to rotate around the support shaft 601, thereby adjusting the tilt angle of the discharge pipe 201 to ensure that the bulk material can smoothly enter the container.

[0020] Furthermore, the angle of the bulk material loading machine 2 can be adjusted by extending and retracting the first electric push rod 202 to adapt to the position deviation of the feed inlet of different vehicle models, improve the docking success rate, and is easy to operate with high adjustment accuracy. It can flexibly adjust the tilt angle of the discharge pipe 201 according to the actual situation of the container so that the bulk material can enter the container at the best angle, reducing the accumulation of bulk material and dust. The horizontal moving component 205 is used to drive the discharge pipe 201 of the bulk loading machine 2 to move horizontally back and forth. The motor 701 starts and drives the lead screw 702 to rotate. Since the slide table 704 is threadedly connected to the lead screw 702, and the slide table 704 is slidably connected to the outer wall of the mounting platform 7 through the slider 703, the slide table 704 moves along the axial direction of the lead screw 702 under the rotation of the lead screw 702. The support frame 705 at the upper end of the slide table 704 drives the discharge pipe 201 to move horizontally back and forth, so that the discharge pipe 201 is accurately aligned with the inlet of the container. It can unload materials into different positions inside the container. The structure has a smooth transmission and high precision, and can accurately align the discharge pipe 201 with the inlet of the container, improving the accuracy and efficiency of loading.

[0021] In a preferred embodiment, a front flow aid pipe assembly 206 is provided at one end of the discharge pipe 201. An interface pipe 8 is provided on one side of the front flow aid pipe assembly 206, and a connecting flange 602 is provided at the other end of the front flow aid pipe assembly 206. A discharge pipe 208 is provided on one side of the connecting flange 602, and a rear flow aid pipe assembly 207 is provided at one end of the discharge pipe 208. The feeding pipe 3 is located at the upper end of the rear flow aid pipe assembly 207. The bulk material enters the rear flow aid pipe assembly 207 from the feeding pipe 3. The rear flow aid pipe assembly 207 assists the bulk material to flow smoothly. Then, the bulk material enters the front flow aid pipe assembly 206 through the discharge pipe 208. The front flow aid pipe assembly 206 further ensures the smooth flow of the bulk material. Finally, the bulk material is loaded into the container of the container truck 1 from the discharge pipe 201. The front flow aid pipe assembly 206 is connected to the air source through the interface pipe 8, and the rear flow aid pipe assembly 207 cooperates with the discharge pipe 208 to form a bidirectional airflow conveying channel, which can quickly convey materials to the depth of the container, improve loading efficiency, and the setting of the connecting flange 602 facilitates the disassembly and maintenance of the front flow aid pipe assembly 206 and the discharge pipe 208, reducing the difficulty of equipment maintenance.

[0022] The air source is connected through the factory air or an external fan. The airflow enters the front flow aid assembly 206 through the interface pipe 8, and at the same time, it forms an auxiliary airflow through the rear flow aid assembly 207. The material enters the discharge pipe 208 from the feeding pipe 3. Under the action of the airflow of the front and rear flow aid assemblies, it is transported to the container truck 1 along the front flow aid assembly 206.

[0023] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0024] When the semi-automatic container bulk loading machine is working, first park the container truck 1 in a suitable position, and place the equipment platform 4 on one side of the container truck 1 to make the whole equipment in a stable working environment. Next, the lifting and lowering adjustment is performed. The scissor lift platform 203 is started, and it rises and falls under the drive of the second electric push rod 204. Since the bulk material loader 2 is located on the support platform 5 at the upper end of the scissor lift platform 203, the bulk material loader 2 and its discharge pipe 201 move up and down accordingly, adjusting the discharge pipe 201 to a position that matches the height of the container inlet. The two sets of scissor lift platforms 203 have stable structures and large load-bearing capacity, ensuring smooth and reliable lifting. The second electric push rod 204 drives smoothly and controls precisely. Then, the angle is adjusted. The push component on the support platform 5 plays a role. The first electric push rod 202 is connected to the support platform 5 and the mounting platform 7 in the horizontal movement component 205 through the rotating shaft. When it is necessary to adjust the angle of the bulk material loader 2, the first electric push rod 202 extends and retracts, causing the bulk material loader 2 to rotate around the support shaft 601, adjusting the tilt angle of the discharge pipe 201 to adapt to the inlet position deviation of different vehicle models, ensuring that the bulk material enters the container smoothly and reducing accumulation and dust. Then, horizontal movement adjustment is performed. The motor 701 in the horizontal movement component 205 starts and drives the lead screw 702 to rotate. Since the slide table 704 is threadedly connected to the lead screw 702 and slidably connected to the outer wall of the mounting platform 7 through the slider 703, the slide table 704 moves along the axial direction of the lead screw 702. The support frame 705 at its upper end drives the discharge pipe 201 to move horizontally back and forth, so that the discharge pipe 201 is accurately aligned with the container inlet and can go deep into different positions inside the container to unload materials. This structure has smooth transmission and high precision. Finally, bulk material is conveyed. The air source is connected to the factory air or an external fan. The airflow enters the front flow aid assembly 206 through the interface pipe 8. At the same time, the rear flow aid assembly 207 forms an auxiliary airflow. The material enters the discharge pipe 208 from the feeding pipe 3. Under the action of the airflow from the front and rear flow aid assemblies, the material is evenly conveyed to the container truck 1 along the front flow aid assembly 206. The front flow aid assembly 206 is connected to the air source through the interface pipe 8. It works with the rear flow aid assembly 207 to form a bidirectional airflow conveying channel, which can quickly convey the material to the depth of the container. The connecting flange 602 facilitates the disassembly and maintenance of the front flow aid assembly 206 and the discharge pipe 208.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic container bulk loading machine, comprising a container truck (1), characterized in that: The container truck (1) is provided with an equipment platform (4) on one side. The equipment platform (4) is provided with a lifting mechanism and a horizontal moving mechanism. The lifting mechanism includes a bulk material loading machine (2) at the upper end. The bulk material loading machine (2) is provided with a discharge pipe (201). The lifting mechanism is used to drive the discharge pipe (201) of the bulk material loading machine (2) to move up and down. The end of the bulk material loading machine (2) is provided with a feeding pipe (3). The horizontal movement mechanism includes a horizontal movement component (205) for driving the discharge pipe (201) of the bulk material loading machine (2) to move horizontally back and forth.

2. The semi-automatic container bulk loading machine according to claim 1, characterized in that: The lifting mechanism includes a scissor-type lifting platform (203) installed on the equipment platform (4). A support platform (5) is provided at the upper end of the scissor-type lifting platform (203). The bulk material loading machine (2) is located on the upper surface of the support platform (5). The support platform (5) is provided with a push assembly for adjusting the angle of the bulk material loading machine (2).

3. The semi-automatic container bulk loading machine according to claim 2, characterized in that: The jacking assembly includes a support block (6) fixed on the upper surface of the support platform (5), a support shaft (601) is provided inside the support block (6), and a first electric push rod (202) is provided on the upper surface of the support platform (5) through a rotating shaft. The telescopic end of the first electric push rod (202) is provided with a horizontal moving component (205).

4. A semi-automatic container bulk loading machine according to claim 3, characterized in that: The horizontal moving assembly (205) includes a mounting platform (7) located at the telescopic end of the first electric push rod (202) and rotatably connected to it via a rotating shaft. A motor (701) is provided at the upper end of the mounting platform (7), and a lead screw (702) is provided at the output end of the motor (701). A slider (703) is slidably connected to the outer wall of the mounting platform (7), and a slide table (704) is provided at the upper end of the slider (703). The slide table (704) is threadedly connected to the lead screw (702), and a support frame (705) is provided at the upper end of the slide table (704).

5. A semi-automatic container bulk loading machine according to claim 2, characterized in that: The scissor lift platform (203) is located on the equipment platform (4) in two sets, and a second electric push rod (204) for jacking drive is installed between the scissor lift platforms (203).

6. A semi-automatic container bulk loading machine according to claim 1, characterized in that: One end of the discharge pipe (201) is provided with a front flow aid pipe assembly (206), one side of the front flow aid pipe assembly (206) is provided with a through interface pipe (8), the other end of the front flow aid pipe assembly (206) is provided with a connecting flange (602), one side of the connecting flange (602) is provided with a discharge pipe (208), one end of the discharge pipe (208) is provided with a rear flow aid pipe assembly (207), and the feeding pipe (3) is located at the upper end of the rear flow aid pipe assembly (207).

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