An organic pigment separation and adjustment device

Abstract

This invention proposes an organic pigment separation and adjustment device, belonging to the field of pigment separation technology. It includes a storage tank with a first support column on its left side, through which a first separation chamber and a second separation chamber are sequentially connected via a mounting frame and a fixing plate. Both separation chambers are equipped with separation mechanisms. A feeding pump is mounted on a first support plate on the first support column, its outlet connected to the first separation chamber. The first separation chamber is connected to the second separation chamber via a pipeline, and the second separation chamber is then connected to the storage tank. The storage tank is also connected to a cylinder and a baffle via the second support column and other components. A controller is located on the right side of the first support column, and a storage box is located inside the storage tank. The advantages of this invention are: through two drying processes, the separation performance of organic pigments is significantly improved, avoiding collection difficulties caused by multiple transfers; the two separation chambers can operate synchronously, improving production efficiency; the stirring blades in the separation mechanism ensure uniform heating of the pigments, the heating layer accelerates solvent evaporation, the ventilation pipe promptly removes steam to achieve separation, and the baffle ensures complete partitioning of the separation steps; the overall structure is efficient and practical.

Description

Technical Field

[0001] This utility model belongs to the field of pigment separation technology, specifically relating to an organic pigment separation and adjustment device. Background Technology

[0002] Organic pigments are important colorants in industries such as chemicals, coatings, inks, and plastics, and are widely used for color adjustment and enhancement of various products. However, the preparation of organic pigments often involves the mixing of multiple components with different physical and chemical properties, such as particle size, solubility, and charge, which affects the stability and application performance of organic pigments. In such cases, pigment separation equipment is required.

[0003] In the production of organic pigments, drying and separation is a crucial step that directly affects the quality and performance of the pigments. Currently, existing organic pigment drying and separation equipment often suffers from insufficient drying and poor separation efficiency. This is mainly because existing organic pigment separation and adjustment devices typically perform a single round of separation processing to avoid further separation and transportation of the pigments. After this single round of drying, the separation is not thorough and the efficiency is low. Utility Model Content

[0004] This invention addresses the problems of the prior art by providing an organic pigment separation and adjustment device.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: An organic pigment separation and adjustment device includes a storage tank. A first support column is fixedly connected to the right end of the top surface of the storage tank. A first support plate is fixedly connected to the top of the left side of the first support column. A feeding pump is fixedly connected to the top surface of the first support plate. Mounting frames are fixedly connected to the left side of the first support column at one-third from top to bottom and two-thirds from top to bottom, respectively. The other end of the mounting frame is fixedly connected to a first separation chamber and a second separation chamber from top to bottom via an arc-shaped fixing plate. Separation mechanisms are respectively provided in the first separation chamber and the second separation chamber. The feed pump inlet is connected to pre-ground organic pigments to be separated; the feed pump outlet is connected to the inlet of the first separation chamber through the first discharge pipe; the bottom of the first separation chamber is connected to the inlet of the second separation chamber through the second discharge pipe, and the second separation chamber is connected to the inside of the storage tank through the third discharge pipe.

[0006] Preferably, the separation mechanism includes a rotary motor, a rotary shaft, stirring blades, a first separation chamber, and a second separation chamber; the first separation chamber is fixedly connected to the top surface of the inner wall of the first separation chamber, and the second separation chamber is fixedly connected to the top surface of the inner wall of the second separation chamber; the top surfaces of the first and second separation chambers are respectively fixedly connected to a rotary motor, the output end of the rotary motor is vertically downward, the output end of the rotary motor passes through the top surfaces of the first and second separation chambers and extends into the first and second separation chambers to be fixedly connected to a rotary shaft, the side of the rotary shaft is fixedly connected to and arranged in a ring with stirring blades, the edges of the stirring blades are respectively in close contact with the side surface and bottom surface of the inner wall of the first and second separation chambers.

[0007] Preferably, the separation mechanism further includes a heating layer and an electric heater; the heating layer has a built-in electric heating wire, and two electric heaters are provided, which are respectively fixedly connected to the sides of the first separation chamber and the second separation chamber; the output end of the electric heater is electrically connected to the electric heating wire of the heating layer; two heating layers are provided, which are respectively disposed between the first separation chamber and the first separation cavity, and between the second separation chamber and the second separation cavity; The top surfaces of the first and second separation chambers are respectively fixedly connected to ventilation pipes with one-way exhaust valves, and the inlets of the ventilation pipes extend into the first and second separation chambers respectively.

[0008] Preferably, a second support column is fixedly connected to the left end of the top surface of the storage box, and two second support plates are fixedly connected from top to bottom on the side of the second support column. A cylinder is fixedly connected to the top surface of each second support plate, and the output end of the cylinder is horizontally set to the right. A baffle is fixedly connected to the output end of the cylinder. Holes for the baffle to enter and exit are opened on the left side of the first separation chamber and the second separation chamber, respectively. The bottom right end of the baffle is in contact with the top end of the second discharge pipe and the top end of the third discharge pipe, respectively.

[0009] Preferably, a controller is fixedly connected to the right side of the first support column, and the controller is electrically connected to the feeding pump, the rotary motor and the cylinder respectively.

[0010] Preferably, a storage box is detachably installed inside the storage bin.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This utility model discloses an organic pigment separation and adjustment device, comprising a storage tank with a first support column on its left side, through which a first separation chamber and a second separation chamber are sequentially connected via a mounting frame and a fixing plate. Both separation chambers are equipped with separation mechanisms. A feeding pump is mounted on a first support plate on the first support column, with its outlet connected to the first separation chamber. The first separation chamber is connected to the second separation chamber via a pipeline, and the second separation chamber is then connected to the storage tank. The storage tank is also connected to a cylinder and a baffle via the second support column and other components. A controller is located on the right side of the first support column, and a storage box is located inside the storage tank. The advantages of this invention are: through two drying processes, the separation performance of organic pigments is significantly improved, avoiding collection difficulties caused by multiple transfers; the two separation chambers can operate synchronously, improving production efficiency; the stirring blades in the separation mechanism ensure uniform heating of the pigments, the heating layer accelerates solvent evaporation, the ventilation pipe promptly removes steam to achieve separation, and the baffle ensures complete partitioning of the separation steps; the overall structure is efficient and practical. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view illustrating the structure of this utility model; In the above figures, 1. Storage box; 2. First support column; 3. First support plate; 4. Feeding pump; 5. Mounting frame; 6. Fixing plate; 7. First separation chamber; 8. Second separation chamber; 9. Second discharge pipe; 10. Third discharge pipe; 11. Rotary motor; 12. Rotary shaft; 13. Stirring blade; 14. First separation chamber; 15. Second separation chamber; 16. Heating layer; 17. Electric heater; 18. Ventilation pipe; 19. Second support column; 20. Second support plate; 21. Cylinder; 22. Baffle; 23. Controller; 24. Storage box. Detailed Implementation

[0014] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0015] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0016] Example 1, as Figure 1 , Figure 2 As shown, an organic pigment separation and adjustment device of this application includes a storage tank 1. A first support column 2 is fixedly connected to the right end of the top surface of the storage tank 1. A first support plate 3 is fixedly connected to the top of the left side of the first support column 2. A feeding pump 4, which is a single screw pump, is fixedly connected to the top surface of the first support plate 3. Mounting brackets 5 are fixedly connected to the left side of the first support column 2 at one-third from top to bottom and two-thirds from top to bottom, respectively. The other end of the mounting bracket 5 is fixedly connected to a first separation chamber 7 and a second separation chamber 8 from top to bottom through an arc-shaped fixing plate 6. Separation mechanisms are respectively provided in the first separation chamber 7 and the second separation chamber 8. The feed pump 4 has a pre-ground organic pigment connected to its inlet; the feed pump 4's outlet is connected to the inlet of the first separation chamber 7 via a first discharge pipe; the bottom of the first separation chamber 7 is connected to the inlet of the second separation chamber 8 via a second discharge pipe 9; and the second separation chamber 8 is connected to the inside of the storage tank 1 via a third discharge pipe 10. By setting up two drying processes in the first separation chamber 7 and the second separation chamber 8, the separation performance of organic pigments is greatly improved, avoiding the problem of increased difficulty in collecting organic pigments caused by multiple transfers for drying; at the same time, the first separation chamber 7 and the second separation chamber 8 can operate synchronously during factory production, greatly improving production efficiency. The separation mechanism includes a rotary motor 11, a rotary shaft 12, stirring blades 13, a first separation chamber 14, and a second separation chamber 15. The first separation chamber 14 is fixedly connected to the top surface of the inner wall of the first separation chamber 7, and the second separation chamber 15 is fixedly connected to the top surface of the inner wall of the second separation chamber 8. The rotary motor 11 is fixedly connected to the top surfaces of the first separation chamber 7 and the second separation chamber 8 respectively. The output end of the rotary motor 11 is vertically downward and extends through the top surfaces of the first separation chamber 7 and the second separation chamber 8, and is fixedly connected to the rotary shaft 12. The stirring blades 13 are fixedly connected to and arranged in a ring on the side of the rotary shaft 12. The edges of the stirring blades 13 are in close contact with the side surfaces and bottom surfaces of the inner walls of the first separation chamber 14 and the second separation chamber 15 respectively. In this application, there are two stirring blades 13. In use, the rotary motor 13 is started to make the stirring blades 13 rotate back and forth to move the pigment, ensuring that the pigment is heated evenly. The separation mechanism further includes a heating layer 16 and an electric heater 17; the heating layer 16 has a built-in electric heating wire, and two electric heaters 17 are provided, with the two electric heaters 17 respectively fixedly connected to the sides of the first separation chamber 7 and the second separation chamber 8; the output end of the electric heater 17 is electrically connected to the electric heating wire of the heating layer 16; two heating layers 16 are provided, and the two heating layers 16 are respectively located between the first separation chamber 7 and the first separation cavity 14, and between the second separation chamber 8 and the second separation cavity 15; during use, the electric heaters 17 are controlled to heat the interior of the first separation cavity 14 and the second separation cavity 15, and the solvent in the organic pigments pretreated by the grinding and feeding mechanism is accelerated to evaporate; The top surfaces of the first separation chamber 7 and the second separation chamber 8 are respectively fixedly connected to ventilation pipes 18 with one-way exhaust valves. The inlets of the ventilation pipes 18 extend into the first separation chamber 14 and the second separation chamber 15 respectively. During use, the one-way exhaust valve of the ventilation pipe 18 can ensure that hot and humid air is discharged smoothly, while preventing the backflow of outside air and the introduction of impurities, thereby achieving the effect of heat dissipation and dehumidification. The ventilation pipe promptly discharges the vapor of solvent evaporation and separates it to the outside of the first separation chamber 7 and the second separation chamber 8, thereby realizing the separation of organic pigments and solvents. A second support column 19 is fixedly connected to the left end of the top surface of the storage box 1. Two second support plates 20 are fixedly connected from top to bottom on the side of the second support column 19. A cylinder 21 is fixedly connected to the top surface of the second support plate 20. The output end of the cylinder 21 is horizontally set to the right. A baffle 22 is fixedly connected to the output end of the cylinder 21. Holes for the baffle 22 to enter and exit are opened on the left side of the first separation chamber 7 and the second separation chamber 8 respectively. The bottom right end of the baffle 22 is respectively in contact with the top end of the second discharge pipe 9 and the top end of the third discharge pipe 10. During use, the pigment is blocked in the first separation chamber 7 or the second separation chamber 8 by controlling the extension and retraction of the cylinder 21, so as to ensure that the initial separation and secondary separation of the solvent in the organic pigment are clearly separated and that each separation step is completed. A controller 23 is fixedly connected to the right side of the first support column 2. The controller 23 is electrically connected to the feeding pump 4, the rotary motor 11, and the cylinder 21 respectively. The storage box 1 is detachably equipped with a storage box 24; the storage box 24 stores the separated organic pigments; when in use, the organic pigments can be directly taken out for subsequent processes by opening the cabinet door of the storage box 1.

[0017] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An organic pigment separation and adjustment device, characterized in that, The system includes a storage bin (1), a first support column (2) is fixedly connected to the right end of the top surface of the storage bin (1), a first support plate (3) is fixedly connected to the top of the left side of the first support column (2), and a feeding pump (4) is fixedly connected to the top surface of the first support plate (3); a mounting frame (5) is fixedly connected to the left side of the first support column (2) at one-third from top to bottom and two-thirds from top to bottom, respectively; the other end of the mounting frame (5) is fixedly connected to the first separation chamber (7) and the second separation chamber (8) from top to bottom through an arc-shaped fixing plate (6); and a separation mechanism is provided in the first separation chamber (7) and the second separation chamber (8). The feed pump (4) has a pre-ground organic pigment to be separated connected to its inlet; the feed pump (4) outlet is connected to the inlet of the first separation chamber (7) through the first discharge pipe; the bottom of the first separation chamber (7) is connected to the inlet of the second separation chamber (8) through the second discharge pipe (9); the second separation chamber (8) is connected to the inside of the storage tank (1) through the third discharge pipe (10).

2. The organic pigment separation and adjustment device according to claim 1, characterized in that, The separation mechanism includes a rotary motor (11), a rotary shaft (12), a stirring blade (13), a first separation chamber (14), and a second separation chamber (15). The first separation chamber (14) is fixedly connected to the top surface of the inner wall of the first separation chamber (7), and the second separation chamber (15) is fixedly connected to the top surface of the inner wall of the second separation chamber (8). The top surfaces of the first separation chamber (7) and the second separation chamber (8) are respectively fixedly connected to the rotary motor (11). The output end of the rotary motor (11) is set vertically downward. The output end of the rotary motor (11) passes through the top surfaces of the first separation chamber (7) and the second separation chamber (8) and extends into the first separation chamber (7) and the second separation chamber (8) and is fixedly connected to the rotary shaft (12). The side of the rotary shaft (12) is fixedly connected to and arranged in a ring with stirring blades (13). The edges of the stirring blades (13) are in close contact with the side surfaces and bottom surfaces of the inner walls of the first separation chamber (14) and the second separation chamber (15).

3. The organic pigment separation and adjustment device according to claim 2, characterized in that, The separation mechanism further includes a heating layer (16) and an electric heater (17); the heating layer (16) has an electric heating wire built in it, and there are two electric heaters (17), which are respectively fixedly connected to the sides of the first separation chamber (7) and the second separation chamber (8); the output end of the electric heater (17) is electrically connected to the electric heating wire of the heating layer (16); there are two heating layers (16), which are respectively located between the first separation chamber (7) and the first separation cavity (14) and the second separation chamber (8) and the second separation cavity (15); The top surfaces of the first separation chamber (7) and the second separation chamber (8) are respectively fixedly connected with ventilation pipes (18) with one-way exhaust valves, and the inlets of the ventilation pipes (18) extend into the interior of the first separation chamber (14) and the second separation chamber (15).

4. The organic pigment separation and adjustment device according to claim 3, characterized in that, The storage bin (1) is fixedly connected to the left end of the top surface of the second support column (19). The side of the second support column (19) is fixedly connected to two second support plates (20) from top to bottom. The top surface of the second support plates (20) is fixedly connected to cylinders (21). The output end of the cylinders (21) is set horizontally to the right. The output end of the cylinders (21) is fixedly connected to a baffle (22). The left side of the first separation chamber (7) and the second separation chamber (8) are respectively provided with holes for the baffle (22) to enter and exit. The bottom right end of the baffle (22) is respectively in contact with the top end of the second discharge pipe (9) and the top end of the third discharge pipe (10).

5. The organic pigment separation and adjustment device according to claim 4, characterized in that, A controller (23) is fixedly connected to the right side of the first support column (2). The controller (23) is electrically connected to the feeding pump (4), the rotary motor (11), and the cylinder (21).

6. The organic pigment separation and adjustment device according to claim 1, characterized in that, The storage box (1) has a detachable storage box (24) installed inside.

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