A dolly with cushioned protection for monitoring equipment

Abstract

The utility model discloses a kind of with shock-absorbing protection's spinning machine monitoring equipment convenient to install, comprising: equipment mounting seat, and adjustable installation shock-absorbing monitoring structure is installed on equipment mounting seat;The utility model relates to the technical field of wire rolling monitoring equipment, the beneficial effect of the case is: solve the current spinning machine monitoring equipment more using rigid installation mode, under high-speed operation condition, it is easy to be disturbed by vibration, leading to monitoring data distortion, and installation process is complex, difficult to quickly adapt to the installation demand of different specifications spinning machine, shock-absorbing design of monitoring equipment is more dependent on single spring or rubber pad, shock-absorbing effect is limited, and lack of height and angle adjusting function, leading to insufficient positioning accuracy of sensor, in long-term vibration environment, it is easy to loosen, affect monitoring reliability, thereby affect the monitoring of production data, cannot adjust production parameters in time problem.

Description

Technical Field

[0001] This utility model relates to the technical field of wire rolling monitoring equipment, specifically a wire rolling machine monitoring device with shock absorption protection that is easy to install. Background Technology

[0002] In the steel production industry, the wire drawing machine is one of the key pieces of equipment in a high-speed wire rod production line. Its operating status directly affects the quality of the wire rod and the production efficiency. In order to ensure the stable and efficient operation of the wire drawing machine, real-time monitoring of the wire drawing machine is particularly important. Existing wire drawing machine monitoring equipment mostly adopts a rigid installation method, which is easily affected by vibration under high-speed operating conditions, resulting in distorted monitoring data. Moreover, the installation process is complicated and it is difficult to quickly adapt to the installation requirements of different specifications of wire drawing machines. The vibration damping design of the monitoring equipment mostly relies on a single spring or rubber pad, which has limited damping effect and lacks height and angle adjustment functions, resulting in insufficient sensor positioning accuracy. Under long-term vibration environment, the sensor is prone to loosening, affecting the reliability of monitoring, and thus affecting the monitoring of production data and making it impossible to adjust production parameters in a timely manner. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a monitoring device for a spinning machine with shock absorption protection that is easy to install, comprising: a device mounting base, on which an adjustable installation shock absorption monitoring structure is installed;

[0004] The adjustable installation damping monitoring structure includes: a pair of first mounting hinges, a pair of fixed adjusting rods, a pair of fixed clamps, a pair of adjusting threaded rods, a pair of fixed clamps, a pair of elastic fixing and locking components, a lifting bracket, an adjusting sleeve, a pair of adjusting rods, a second mounting hinge, an equipment support rod, a combined bracket, a pair of damping support rods, an equipment bracket, a laser velocimeter, and a visual scanning sensor.

[0005] A pair of first mounting hinges are installed on the side walls of the equipment mounting base. One end of a pair of fixed adjusting rods is movably installed on the pair of first mounting hinges. A pair of fixed clamps are installed on the pair of fixed adjusting rods. A pair of adjusting threaded rods are movably installed on the pair of fixed clamps. A pair of fixed clamps are movably installed at the lower end of the pair of adjusting threaded rods. A pair of elastic locking components are installed on the pair of fixed clamps and cooperate with the pair of adjusting threaded rods. A lifting bracket is installed in the middle of the upper wall of the equipment mounting base. An adjusting sleeve is movably fitted on the lifting bracket. The two ends of a pair of adjusting rods are respectively installed on the adjusting sleeve and the pair of fixed adjusting rods. A second mounting hinge is installed on the front wall of the equipment mounting base. The equipment support rod is movably installed on the second mounting hinge. A combined bracket is installed on the equipment mounting base. The two ends of a pair of shock-absorbing support rods are respectively installed on the equipment support rod and the combined bracket. The equipment bracket is installed at the front end of the equipment support rod. A laser velocimeter and a visual scanning sensor are installed on the lower wall of the equipment bracket.

[0006] Preferably, the fixed clamp is movably mounted on the adjusting threaded rod via a rotating connecting block.

[0007] Preferably, the adjusting sleeve is mounted on the lifting bracket by a locking pin.

[0008] Preferably, the lifting bracket has fixing holes.

[0009] Preferably, the equipment bracket is installed on the equipment support rod by fixing bolts.

[0010] Preferably, the elastic locking assembly includes: a mounting bracket, a movable slide bar, a pair of sliding blocks, a pair of support springs, a pair of transmission rods, and a locking block;

[0011] The mounting bracket is installed on the upper wall of the fixed clamp, the movable slide rod is installed in the middle of the mounting bracket, a pair of sliding blocks are movably installed on the movable slide rod, a pair of support springs are fitted on the outer wall of the movable slide rod and located outside the sliding blocks, one end of a pair of transmission rods is movably installed on a pair of sliding blocks, and a locking block is movably installed on the other end of a pair of transmission rods.

[0012] Beneficial effects

[0013] This utility model provides an easy-to-install monitoring device for a spinning machine with vibration damping protection, offering the following advantages: By incorporating an adjustable vibration damping monitoring structure, utilizing a pair of first mounting hinges, a pair of fixed adjusting rods, a pair of fixed clamps, a pair of adjusting threaded rods, and a pair of fixed clamping plates, the device can flexibly adjust the installation position and angle according to different installation environments and needs. This simplifies and speeds up the installation process, eliminating the need for specialized technicians and significantly saving installation time and labor costs, thus improving installation efficiency. The elastic locking assembly locks the fixed structure after installation, preventing loosening due to vibration and ensuring equipment safety. Equipped with a pair of vibration damping support rods, with their ends mounted on the equipment support rod and the combined bracket, they effectively absorb and buffer vibrations generated during spinning machine operation, reducing the impact of vibrations on precision monitoring components such as laser velocimeters and visual scanning sensors, extending the equipment's lifespan, and lowering maintenance and replacement costs for enterprises. The equipment integrates a laser velocimeter and a visual scanning sensor. The laser velocimeter can measure key parameters such as the rotational speed of the spinning machine in real time and accurately, while the visual scanning sensor can scan and monitor the appearance and operating status of the spinning machine from all angles. The two sensors work together to obtain comprehensive and accurate information on the operating status of the spinning machine, providing a strong basis for the control and optimization of the production process. It also works with the production control terminal to adjust production data in a timely manner, which helps to improve the quality of wire and production efficiency. This equipment solves the problems of existing spinning machine monitoring equipment, which mostly adopts a rigid installation method, is easily affected by vibration under high-speed operation, resulting in distorted monitoring data. In addition, the installation process is complicated and it is difficult to quickly adapt to the installation requirements of spinning machines of different specifications. The vibration damping design of the monitoring equipment mostly relies on a single spring or rubber pad, which has limited damping effect and lacks height and angle adjustment functions, resulting in insufficient sensor positioning accuracy. The sensors are also prone to loosening under long-term vibration environment, affecting the reliability of monitoring and thus affecting the monitoring of production data and the inability to adjust production parameters in a timely manner. Attached Figure Description

[0014] Figure 1 This is a front-view three-dimensional structural diagram of a monitoring device for a spinning machine with shock absorption and protection that is easy to install, as described in this utility model.

[0015] Figure 2 This is a rear-view three-dimensional structural diagram of a monitoring device for a spinning machine with shock absorption and protection that is easy to install, as described in this utility model.

[0016] Figure 3 This is a side view of the structure of a monitoring device for a spinning machine with shock absorption and protection that is easy to install, as described in this utility model.

[0017] Figure 4This is a three-dimensional structural diagram of an elastic fixing and locking assembly for a silk spinning machine monitoring device with shock absorption and protection that is easy to install, as described in this utility model.

[0018] In the diagram: 1-Mounting base; 2-First mounting hinge; 3-Fixed adjusting support rod; 4-Fixed clamp; 5-Adjusting threaded rod; 6-Fixed clamp plate; 7-Lifting bracket; 8-Adjusting sleeve; 9-Adjusting rod; 10-Second mounting hinge; 11-Equipment support rod; 12-Combined bracket; 13-Shock-absorbing support rod; 14-Equipment bracket; 15-Laser velocimeter; 16-Visual scanning sensor; 17-Rotating connecting block; 18-Locking pin; 19-Fixing hole; 20-Fixing bolt; 21-Mounting bracket; 22-Moving slide rod; 23-Sliding block; 24-Support spring; 25-Transmission rod; 26-Locking block. Detailed Implementation

[0019] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Example: Please refer to Figure 1-4 A monitoring device for a spinning machine with shock absorption protection that is easy to install includes: a device mounting base 1, on which an adjustable installation shock absorption monitoring structure is installed;

[0021] The adjustable installation vibration damping monitoring structure includes: a pair of first mounting hinges 2, a pair of fixed adjusting support rods 3, a pair of fixed clamps 4, a pair of adjusting threaded rods 5, a pair of fixed clamps 6, a pair of elastic fixing locking components, a lifting bracket 7, an adjusting sleeve 8, a pair of adjusting rods 9, a second mounting hinge 10, an equipment support rod 11, a combined bracket 12, a pair of vibration damping support rods 13, an equipment bracket 14, a laser velocimeter 15, and a visual scanning sensor 16;

[0022] A pair of first mounting hinges 2 are mounted on the side walls of the equipment mounting base 1. One end of a pair of fixed adjusting rods 3 is movably mounted on the pair of first mounting hinges 2. A pair of fixed clamps 4 are mounted on the pair of fixed adjusting rods 3. A pair of adjusting threaded rods 5 are movably mounted on the pair of fixed clamps 4. A pair of fixed clamps 6 are movably mounted on the lower end of the pair of adjusting threaded rods 5. A pair of elastic fixing locking components are mounted on the pair of fixed clamps 4 and cooperate with the pair of adjusting threaded rods 5. A lifting bracket 7 is mounted in the middle of the upper wall of the equipment mounting base 1. An adjusting sleeve 8 is movably mounted on the lifting bracket 7. The two ends of a pair of adjusting rods 9 are respectively mounted on the adjusting sleeve 8 and the pair of fixed adjusting rods 3. A second mounting hinge 10 is mounted on the front wall of the equipment mounting base 1. An equipment support rod 11 is movably mounted on the second mounting hinge 10. A combined bracket 12 is mounted on the equipment mounting base 1. The two ends of a pair of shock-absorbing support rods 13 are respectively mounted on the equipment support rod 11 and the combined bracket 12. An equipment bracket 14 is mounted at the front end of the equipment support rod 11. A laser velocimeter 15 and a visual scanning sensor 16 are mounted on the lower wall of the equipment bracket 14.

[0023] In the specific implementation process, the fixed clamping plate 6 is further mounted on the adjusting threaded rod 5 via the rotating connecting block 17.

[0024] In the specific implementation process, the adjusting sleeve 8 is further installed on the lifting bracket 7 by the locking pin 18.

[0025] In the specific implementation process, a fixing hole 19 is further provided on the lifting bracket 7.

[0026] In the specific implementation process, the equipment bracket 14 is further installed on the equipment support rod 11 by fixing bolts 20.

[0027] In the specific implementation process, the elastic fixing and locking assembly further includes: mounting bracket 21, movable slide bar 22, a pair of sliding blocks 23, a pair of support springs 24, a pair of transmission rods 25 and locking block 26;

[0028] Mounting bracket 21 is mounted on the upper wall of fixed clamp 4. Moving slide rod 22 is mounted in the middle of mounting bracket 21. A pair of sliding blocks 23 are movably mounted on moving slide rod 22. A pair of support springs 24 are fitted on the outer wall of moving slide rod 22 and located outside of sliding blocks 23. One end of a pair of transmission rods 25 is movably mounted on a pair of sliding blocks 23. Locking block 26 is movably mounted on the other end of a pair of transmission rods 25.

[0029] Place the equipment mounting base 1 in a suitable installation position near the spinning machine. Based on the actual installation position and shape of the spinning machine, release the locking pin 18 from the fixing of the adjusting sleeve 8. Move the adjusting sleeve 8 to the position of the lifting bracket 7, cooperating with the adjusting rod 9 to change the angle of the fixed adjusting support rod 3. Adjust the angle of the fixed adjusting support rod 3 through the first mounting hinge 2, so that the fixed adjusting support rod 3 is in a suitable position. Install the fixing clamp 4 on the fixed adjusting support rod 3. Before adjustment, move the locking block 26 outwards to separate it from the threads of the adjusting threaded rod 5 to release the lock. The clamping block 26 drives the sliding block 23 to move outward on the moving slide rod 22 via the transmission rod 25, thereby compressing the support spring 24. Then, by rotating the adjusting threaded rod 5 mounted on the fixed clamp 4, the fixed clamp 6 is brought closer to the installation position of the spinning machine. The fixed clamp 4 and the fixed clamp 6 are clamped and fixed to the spinning machine through the cooperation of the fixed clamp 4 and the fixed clamp 6. The adjusting threaded rod 5 is locked using the elastic locking assembly. After the adjustment and fixing are completed, the locking block 26 is released. Under the deformation elastic force of the support spring 24, the sliding block 23 will move towards the center on the moving slide rod 22. The transmission rod 25 drives the locking block 26 to abut against the outer wall of the fixed adjusting screw 3. Since the locking block 26 has threads, it locks and fixes itself by engaging with the threads on the fixed adjusting screw 3, ensuring a firm connection between the equipment mounting base 1 and the spinning machine. The equipment support rod 11 is then mounted on the equipment mounting base 1 via the second mounting hinge 10. Next, the combined bracket 12 is mounted on the equipment mounting base 1. The two ends of the shock-absorbing support rod 13 are respectively mounted on the equipment support rod 11 and the combined bracket 12 to provide shock-absorbing support for the equipment support rod 11. Finally, the equipment bracket 1... 4. The laser velocimeter 15 and the visual scanning sensor 16 are installed at the front end of the equipment support rod 11 by fixing bolts 20, and are installed on the lower wall of the equipment bracket 14. The vibration generated by the equipment is absorbed and consumed by the shock-absorbing support rod 13 composed of shock-absorbing springs and damping rods, so as to prevent the vibration from affecting the laser velocimeter 15 and the visual scanning sensor 16. The production data measured by the laser velocimeter 15 and the visual scanning sensor 16 will be sent to the production control terminal in real time, so as to adjust the production parameters in a timely manner and ensure the production quality.

[0030] Working process: During the operation of the spinning machine, the laser velocimeter 15 and the visual scanning sensor 16 monitor the spinning machine's operating speed and the shape of the yarn in real time, and transmit the monitoring data to the control system. When the spinning machine vibrates, the shock-absorbing support rod 13 undergoes elastic deformation to absorb and disperse vibration energy, reducing the impact of vibration on the equipment support rod 11 and the laser velocimeter 15 and visual scanning sensor 16 mounted on the equipment bracket 14, ensuring the accuracy and stability of the monitoring data. At the same time, the various components of the adjustable installation shock-absorbing monitoring structure can adapt to different models and installation environments of spinning machines through reasonable connection and adjustment methods, improving the equipment's versatility and ease of installation.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A monitoring device for a spinning machine with shock absorption protection that is easy to install, comprising: The equipment mounting base (1) is characterized in that an adjustable installation damping and monitoring structure is installed on the equipment mounting base (1); The adjustable installation damping monitoring structure includes: a pair of first mounting hinges (2), a pair of fixed adjusting support rods (3), a pair of fixed clamps (4), a pair of adjusting threaded rods (5), a pair of fixed clamps (6), a pair of elastic fixing locking components, a lifting bracket (7), an adjusting sleeve (8), a pair of adjusting rods (9), a second mounting hinge (10), an equipment support rod (11), a combined bracket (12), a pair of damping support rods (13), an equipment bracket (14), a laser velocimeter (15), and a visual scanning sensor (16); A pair of first mounting hinge seats (2) are mounted on the side walls of the equipment mounting base (1). One end of a pair of fixed adjusting rods (3) is movably mounted on a pair of first mounting hinge seats (2). A pair of fixed clamp seats (4) are mounted on a pair of fixed adjusting rods (3). A pair of adjusting threaded rods (5) are movably mounted on a pair of fixed clamp seats (4). A pair of fixed clamping plates (6) are movably mounted at the lower end of a pair of adjusting threaded rods (5). A pair of elastic fixing locking components are mounted on a pair of fixed clamp seats (4) and cooperate with a pair of adjusting threaded rods (5). A lifting bracket (7) is mounted in the middle of the upper wall of the equipment mounting base (1). An adjusting sleeve (8) is movably fitted onto the lifting bracket. On the lowering bracket (7), a pair of adjusting rods (9) are respectively installed on the adjusting sleeve (8) and a pair of fixed adjusting support rods (3). The second mounting hinge (10) is installed on the front wall of the equipment mounting base (1). The equipment support rod (11) is movably installed on the second mounting hinge (10). The combined bracket (12) is installed on the equipment mounting base (1). A pair of shock-absorbing support rods (13) are respectively installed on the equipment support rod (11) and the combined bracket (12). The equipment bracket (14) is installed at the front end of the equipment support rod (11). The laser velocimeter (15) and the visual scanning sensor (16) are installed on the lower wall of the equipment bracket (14).

2. The easy-to-install monitoring device for a spinning machine with shock absorption protection according to claim 1, characterized in that, The fixed clamp (6) is movably mounted on the adjusting threaded rod (5) via the rotating connecting block (17).

3. The easy-to-install monitoring device for a spinning machine with shock absorption protection according to claim 1, characterized in that, The adjusting sleeve (8) is installed on the lifting bracket (7) via the locking pin (18).

4. The easy-to-install monitoring device for a spinning machine with shock absorption protection according to claim 1, characterized in that, The lifting bracket (7) has a fixing hole (19).

5. A monitoring device for a spinning machine with shock absorption and protection that is easy to install according to claim 1, characterized in that, The equipment bracket (14) is mounted on the equipment support rod (11) by fixing bolts (20).

6. A monitoring device for a spinning machine with shock absorption and protection that is easy to install according to claim 1, characterized in that, The elastic locking assembly includes: a mounting bracket (21), a sliding rod (22), a pair of sliding blocks (23), a pair of support springs (24), a pair of transmission rods (25), and a locking block (26); The mounting bracket (21) is installed on the upper wall of the fixed clamp (4), the movable slide rod (22) is installed in the middle position of the mounting bracket (21), a pair of sliding blocks (23) are movably installed on the movable slide rod (22), a pair of support springs (24) are fitted on the outer wall of the movable slide rod (22) and located outside the sliding block (23), one end of a pair of transmission rods (25) is movably installed on a pair of sliding blocks (23), and the locking block (26) is movably installed on the other end of a pair of transmission rods (25).

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