A high frequency transformer core

By using sliding positioning components and staggered silicon steel plate structures, the problem of inconvenient disassembly of existing transformer cores has been solved, enabling convenient installation and maintenance, enhancing heat dissipation, and simplifying the core maintenance process.

CN224682909UActive Publication Date: 2026-08-25TAIZHOU TIANLI IRONCORE MFG
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Patent Information

Application Number
CN202522098599.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-25
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

When the core of an existing transformer is damaged or needs repair, it is inconvenient to remove and disassemble it from the transformer, and the positioning device requires a large number of bolts, which makes the installation complicated.

Method used

The design employs sliding positioning components and a staggered silicon steel plate structure, combined with a heat dissipation groove design, to facilitate the disassembly and maintenance of the iron core. The installation process is simplified through the cooperation of the sliding positioning plate and the limiting strip.

Benefits of technology

It enables convenient installation and disassembly of the iron core, facilitates the replacement of individual silicon steel plates, enhances heat dissipation, ensures normal operation of the iron core, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of iron core, and disclose a kind of high-frequency transformer iron core, including iron core component, the middle part of the outer side outside of iron core component is equipped with first coil, the both sides of the outer side of iron core component are equipped with second coil, the bottom of iron core component is fixedly connected with sliding positioning assembly, the iron core component includes locating square tube, the bottom of locating square tube is connected with first silicon steel sheet, the both sides of the bottom of first silicon steel sheet are fixedly connected with first winding plate, the middle part of the bottom of first silicon steel sheet is fixedly connected with fourth winding plate;The utility model can pull iron core component when installing and disassembling, so that sliding positioning plate, sliding block and sliding limit strip slide in the inside of U-shaped positioning plate and sliding groove, iron core component can be pulled out, and the iron core component can be limited by locating baffle, convenient for maintenance disassembly work.
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Description

Technical Field

[0001] This utility model relates to the field of iron core technology, and more specifically to a high-frequency transformer iron core. Background Technology

[0002] As a key component for energy transfer, the transformer core has undergone numerous technological innovations. Traditional cores use laminated silicon steel, utilizing the high permeability and low loss characteristics of cold-rolled grain-oriented silicon steel (CRGO) to reduce eddy current and hysteresis losses. In the mid-20th century, the emergence of amorphous alloy cores further reduced no-load losses; their disordered atomic structure significantly reduced the resistance to magnetic domain wall movement. However, their mechanical brittleness and high cost limited their widespread application.

[0003] Inadequacy of existing technology: The core of existing transformers is mostly positioned inside the transformer by a positioning device, and a large number of positioning bolts are required during positioning. Therefore, if the core is damaged or needs repair during the use of existing transformers, it is not convenient to remove and disassemble the core from the transformer. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a high-frequency transformer core to solve the problems existing in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-frequency transformer core, comprising a core assembly, wherein a first coil is installed in the middle of the outer side of the core assembly, and second coils are installed on both sides of the outer side of the core assembly. A sliding positioning assembly is fixedly connected to the bottom of the core assembly. The core assembly includes a positioning square tube, and a first silicon steel plate is fixedly connected to the bottom of the positioning square tube. A first winding plate is fixedly connected to both sides of the bottom of the first silicon steel plate, and a fourth winding plate is fixedly connected to the middle of the bottom of the first silicon steel plate. A second silicon steel plate is fixedly connected to the bottom of the positioning square tube, and a second winding plate is fixedly connected to both sides of the bottom of the second silicon steel plate. A third winding plate is fixedly connected to the middle of the bottom of the second silicon steel plate.

[0006] Furthermore, the first coil includes a first coil body, the four corners of the first coil body are provided with first rounded corners, the two sides of the first coil body are provided with first heat dissipation grooves, and the front and back of the first coil body are provided with second heat dissipation grooves.

[0007] Furthermore, the second coil includes a second coil body, the four corners of the second coil body are provided with second rounded corners, the two sides of the second coil body are provided with third heat dissipation grooves, and the front and back of the second coil body are provided with fourth heat dissipation grooves.

[0008] Furthermore, the sliding positioning component includes a U-shaped positioning plate, a positioning baffle is fixedly connected to the front of the top of the U-shaped positioning plate, sliding grooves are provided on both sides of the inner side of the U-shaped positioning plate, a sliding block is provided on the inner side of the U-shaped positioning plate, a sliding positioning plate is fixedly connected to the top of the sliding block, and sliding limit strips are fixedly connected to both sides of the sliding positioning plate.

[0009] Furthermore, the cross-sectional dimensions of the inner side of the second coil body are clearance-fitted with the cross-sectional dimensions of both sides of the iron core assembly, and the cross-sectional dimensions of the inner side of the first coil body are clearance-fitted with the cross-sectional dimensions of the middle part of the iron core assembly.

[0010] Furthermore, the cross-sectional dimensions of the sliding groove and the cross-sectional dimensions of the sliding limiting strip are fitted with a clearance fit, the bottom dimensions of the sliding positioning plate and the top dimensions of the U-shaped positioning plate are the same, and the dimensions of the sliding block and the sliding limiting strip are fitted with a clearance fit to the front projection dimensions of the U-shaped positioning plate.

[0011] The technical effects and advantages of this utility model are as follows: 1. During installation, this utility model forms a single electrode by combining a first silicon steel plate and a second silicon steel plate. The first and second silicon steel plates are arranged alternately at the top or bottom. The first winding plate and the second winding plate, as well as the third winding plate and the fourth winding plate, are interlocked. The number of coils of the first coil and the second coil wound on the outside of the fourth winding plate and the second winding plate are different, which can realize the voltage rise and fall. During maintenance, the first or second silicon steel plate can be replaced for user convenience. The second heat dissipation groove, the first heat dissipation groove, the third heat dissipation groove and the fourth heat dissipation groove can increase the contact area between the first coil and the second coil and the hydraulic oil, ensuring the normal operation of the iron core. 2. When installing and disassembling this utility model, the iron core assembly can be pulled to make the sliding positioning plate, sliding block and sliding limit strip slide inside the U-shaped positioning plate and sliding groove, so that the iron core assembly can be pulled out. The positioning baffle can limit the iron core assembly, which facilitates maintenance and disassembly work. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the core assembly structure of this utility model; Figure 3 This is a schematic diagram of the first coil structure of this utility model; Figure 4 This is a schematic diagram of the second coil structure of this utility model; Figure 5 This is a schematic diagram of the sliding positioning component of this utility model.

[0013] The attached figures are labeled as follows: 1. Core assembly; 101. Positioning square tube; 102. First silicon steel plate; 103. Second silicon steel plate; 104. First winding plate; 105. Second winding plate; 106. Third winding plate; 107. Fourth winding plate; 2. First coil; 201. First coil body; 202. First rounded corner; 203. First heat dissipation groove; 204. Second heat dissipation groove; 3. Second coil; 301. Second coil body; 302. Second rounded corner; 303. Third heat dissipation groove; 304. Fourth heat dissipation groove; 4. Sliding positioning assembly; 401. U-shaped positioning plate; 402. Positioning baffle; 403. Sliding groove; 404. Sliding block; 405. Sliding positioning plate; 406. Sliding limit strip. Detailed Implementation

[0014] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The high-frequency transformer core involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0015] Reference Figures 1 to 5 This utility model provides a high-frequency transformer core, including a core assembly 1. A first coil 2 is installed in the middle of the outer side of the core assembly 1, and a second coil 3 is installed on both sides of the outer side of the core assembly 1. A sliding positioning assembly 4 is fixedly connected to the bottom of the core assembly 1. The core assembly 1 includes a positioning square tube 101. A first silicon steel plate 102 is fixedly connected to the bottom of the positioning square tube 101. A first winding plate 104 is fixedly connected to both sides of the bottom of the first silicon steel plate 102. A fourth winding plate 107 is fixedly connected to the middle of the bottom of the first silicon steel plate 102. A second silicon steel plate 103 is fixedly connected to the bottom of the positioning square tube 101. A second winding plate 105 is fixedly connected to both sides of the bottom of the second silicon steel plate 103. A third winding plate 106 is fixedly connected to the middle of the bottom of the second silicon steel plate 103.

[0016] In a preferred embodiment, the first coil 2 includes a first coil body 201, with first rounded corners 202 at the four corners of the first coil body 201, first heat dissipation grooves 203 on both sides of the first coil body 201, and second heat dissipation grooves 204 on the front and back of the first coil body 201.

[0017] In a preferred embodiment, the second coil 3 includes a second coil body 301, with second rounded corners 302 at its four corners, third heat dissipation grooves 303 on both sides of the second coil body 301, and fourth heat dissipation grooves 304 on its front and back sides. During installation, a single electrode is formed by the cooperation of the first silicon steel plate 102 and the second silicon steel plate 103, with the first silicon steel plate 102 and the second silicon steel plate 103 arranged alternately at the top or bottom. The first winding plate 104, the second winding plate 105, and the third winding plate... The first coil 2 and the second coil 3 are interlocked and meshed with each other. The voltage can be raised or lowered by the different number of coils of the first coil 2 and the second coil 3 wound on the outside of the second winding plate 105 and the fourth winding plate 107. During maintenance, the first silicon steel plate 102 or the second silicon steel plate 103 can be replaced for user convenience. The contact area between the first coil 2 and the second coil 3 and the hydraulic oil can be increased by setting the second heat dissipation groove 204, the first heat dissipation groove 203, the third heat dissipation groove 303 and the fourth heat dissipation groove 304, which ensures the normal operation of the iron core.

[0018] In a preferred embodiment, the sliding positioning assembly 4 includes a U-shaped positioning plate 401, a positioning baffle 402 fixedly connected to the front of the top of the U-shaped positioning plate 401, sliding grooves 403 formed on both sides of the inner side of the U-shaped positioning plate 401, a sliding block 404 provided on the inner side of the U-shaped positioning plate 401, a sliding positioning plate 405 fixedly connected to the top of the sliding block 404, and sliding limiting strips 406 fixedly connected to both sides of the sliding positioning plate 405. During installation and disassembly, the core assembly 1 can be pulled to slide the sliding positioning plate 405, the sliding block 404, and the sliding limiting strips 406 within the U-shaped positioning plate 401 and the sliding grooves 403, thereby pulling out the core assembly 1. The positioning baffle 402 can limit the movement of the core assembly 1, facilitating maintenance and disassembly work.

[0019] In a preferred embodiment, the cross-sectional dimensions of the inner side of the second coil body 301 are clearance-fitted with the cross-sectional dimensions of both sides of the core assembly 1, and the cross-sectional dimensions of the inner side of the first coil body 201 are clearance-fitted with the cross-sectional dimensions of the middle part of the core assembly 1.

[0020] In a preferred embodiment, the cross-sectional dimensions of the sliding groove 403 and the sliding limit strip 406 are clearance-fitted, the bottom dimension of the sliding positioning plate 405 is the same as the top dimension of the U-shaped positioning plate 401, and the dimensions of the sliding block 404 and the sliding limit strip 406 are clearance-fitted with the front projection dimension of the U-shaped positioning plate 401.

[0021] The working principle of this utility model is as follows: During installation, a single electrode is formed by the cooperation of the first silicon steel plate 102 and the second silicon steel plate 103. The first silicon steel plate 102 and the second silicon steel plate 103 are arranged alternately at the top or bottom. The first winding plate 104 and the second winding plate 105, as well as the third winding plate 106 and the fourth winding plate 107, are interlocked. The voltage can be raised or lowered by the different number of coils of the first coil 2 and the second coil 3 wound on the outside of the fourth winding plate 107 and the second winding plate 105. During maintenance, the first silicon steel plate 102 or the second silicon steel plate 103 can be replaced for user convenience. The contact area between the first coil 2 and the second coil 3 and the hydraulic oil can be increased by setting the second heat dissipation groove 204, the first heat dissipation groove 203, the third heat dissipation groove 303 and the fourth heat dissipation groove 304, thus ensuring the normal operation of the iron core. During installation and disassembly, the iron core assembly 1 can be pulled to allow the sliding positioning plate 405, sliding block 404 and sliding limit bar 406 to slide inside the U-shaped positioning plate 401 and sliding groove 403, thereby pulling out the iron core assembly 1. The positioning baffle 402 can limit the iron core assembly 1, facilitating maintenance and disassembly work.

[0022] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-frequency transformer core, comprising a core assembly (1), characterized in that: A first coil (2) is installed in the middle of the outer side of the core assembly (1), and a second coil (3) is installed on both sides of the outer side of the core assembly (1). A sliding positioning assembly (4) is fixedly connected to the bottom of the core assembly (1). The core assembly (1) includes a positioning square tube (101). A first silicon steel plate (102) is fixedly connected to the bottom of the positioning square tube (101). A first winding plate (104) is fixedly connected to both sides of the bottom of the first silicon steel plate (102). A fourth winding plate (107) is fixedly connected to the middle of the bottom of the first silicon steel plate (102). A second silicon steel plate (103) is fixedly connected to the bottom of the positioning square tube (101). A second winding plate (105) is fixedly connected to both sides of the bottom of the second silicon steel plate (103). A third winding plate (106) is fixedly connected to the middle of the bottom of the second silicon steel plate (103).

2. A high-frequency transformer core according to claim 1, characterized in that: The first coil (2) includes a first coil body (201), the four corners of the first coil body (201) are provided with first rounded corners (202), the two sides of the first coil body (201) are provided with first heat dissipation grooves (203), and the front and back of the first coil body (201) are provided with second heat dissipation grooves (204).

3. A high-frequency transformer core according to claim 2, characterized in that: The second coil (3) includes a second coil body (301), the four corners of the second coil body (301) are provided with second rounded corners (302), the two sides of the second coil body (301) are provided with third heat dissipation grooves (303), and the front and back of the second coil body (301) are provided with fourth heat dissipation grooves (304).

4. A high-frequency transformer core according to claim 3, characterized in that: The sliding positioning component (4) includes a U-shaped positioning plate (401), a positioning baffle (402) is fixedly connected to the front of the top of the U-shaped positioning plate (401), sliding grooves (403) are provided on both sides of the inner side of the U-shaped positioning plate (401), a sliding block (404) is provided on the inner side of the U-shaped positioning plate (401), a sliding positioning plate (405) is fixedly connected to the top of the sliding block (404), and sliding limit strips (406) are fixedly connected to both sides of the sliding positioning plate (405).

5. A high-frequency transformer core according to claim 4, characterized in that: The cross-sectional dimensions of the inner side of the second coil body (301) are clearance-fitted with the cross-sectional dimensions of both sides of the iron core assembly (1), and the cross-sectional dimensions of the inner side of the first coil body (201) are clearance-fitted with the cross-sectional dimensions of the middle part of the iron core assembly (1).

6. A high-frequency transformer core according to claim 4, characterized in that: The cross-sectional dimensions of the sliding groove (403) and the sliding limit strip (406) are fitted with a clearance fit. The bottom dimension of the sliding positioning plate (405) is the same as the top dimension of the U-shaped positioning plate (401). The dimensions of the sliding block (404) and the sliding limit strip (406) are fitted with a clearance fit to the front projection dimension of the U-shaped positioning plate (401).