High-speed connector automatic assembly line

Abstract

The utility model discloses a kind of high-speed connector automatic assembly line, including workbench, the outside of second carousel is equipped with pin assembly, the outside of workbench is equipped with electric needle cutting machine, the outside of first carousel is equipped with electric needle detection mechanism, gluing mechanism, heating box, power-on detection mechanism and air-tightness detection mechanism in turn in counterclockwise direction, the outside of workbench is equipped with finished product buffer area, cutting machine moves the speed of steel band by motor control, upper stamping assembly is stamped to steel band and forms;Pin assembly is grabbed and pin by lifting and rotating assembly;Visual detection mechanism is photographed to product by camera module and detects;Transfer assembly is grabbed product by module and jaw and is transferred;This automatic production line has realized the process flow that product pin, detection, glue injection, power-on detection, side leakage are integrated, realize the production capacity of thousands of pieces per hour by automation equipment, this automatic production line solves artificial cost and improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of high-speed connector manufacturing technology, and more specifically, to an automated assembly line for high-speed connectors. Background Technology

[0002] 4A / GE2 connectors typically refer to high-density electronic connectors used in aerospace, automotive, or industrial fields. They require waterproofing, vibration resistance, and high-frequency signal transmission stability. 4A / GE2 connectors are usually produced in high-speed, high-volume production using automated assembly lines.

[0003] Existing production lines typically use semi-automatic pin insertion machines and PLC-controlled single-station equipment to produce connectors, which requires manual assembly and coordination. This results in low connector production efficiency, difficulty in ensuring quality control, and high costs.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a high-speed connector automatic assembly line to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A high-speed connector automated assembly line includes a workbench, a second turntable mounted on the right center of the workbench, a first turntable mounted on the left center of the workbench, a pin insertion assembly on the outer side of the second turntable, an electric pin cutting machine on the outer side of the workbench, a first transfer assembly between the second turntable and the first turntable, and an electric pin detection mechanism, a glue application mechanism, a heating box, an electrical conduction detection mechanism, and an airtightness detection mechanism arranged in a counterclockwise direction on the outer side of the first turntable, and a finished product buffer area on the outer side of the workbench.

[0008] As a further embodiment of this utility model, a vibratory feeder is provided in the lower center of the workbench.

[0009] As a further embodiment of this utility model, the pin assembly is provided with 6 groups, and the pin assembly is arranged in a circular pattern.

[0010] As a further embodiment of this utility model, the electric needle cutting machine is provided with 3 sets, and the electric needle cutting machine is provided with a transfer component inside.

[0011] As a further embodiment of this utility model, a first robotic arm is installed on the lower center of the workbench.

[0012] As a further embodiment of this utility model, the finished product buffer area includes a box and a second robotic arm and a turnover box mounted thereon.

[0013] As a further embodiment of this utility model, a second transfer mechanism is provided between the first turntable and the finished product buffer area.

[0014] As a further embodiment of this utility model,

[0015] The beneficial effects of this utility model are as follows:

[0016] This utility model utilizes a cutting machine, a pin insertion assembly, a vision inspection mechanism, and a transfer assembly. The cutting machine controls the movement speed of the steel strip via a motor, and the upper stamping assembly stamps and shapes the steel strip. The pin insertion assembly grips and inserts pins using lifting and rotating components. The vision inspection mechanism photographs and inspects the product using a camera module. The transfer assembly grasps the product and transfers it using modules and grippers. This automated production line integrates pin insertion, inspection, glue injection, power-on inspection, and side leakage detection into a single process. Through automated equipment, it achieves a production capacity of thousands of pieces per hour. This automated production line addresses labor costs and improves production efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of an automatic assembly line for high-speed connectors according to an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of an electric needle cutting machine for a high-speed connector automatic assembly line according to an embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the overall structure of the pin assembly of a high-speed connector automatic assembly line according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the overall structure of a transfer component of a high-speed connector automatic assembly line according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the overall structure of an electric needle detection mechanism for a high-speed connector automatic assembly line according to an embodiment of the present utility model.

[0023] In the picture:

[0024] 1. Workbench; 2. Second turntable; 3. First turntable; 4. Vibratory feeder; 5. First robotic arm; 6. Pin insertion assembly; 7. Electric pin cutting machine; 8. First transfer assembly; 9. Electric pin detection mechanism; 10. Glue application mechanism; 11. Heating box; 12. Power-on detection mechanism; 13. Airtightness detection mechanism; 14. Second transfer mechanism; 15. Finished product buffer area; 16. Second robotic arm; 17. Turnover box. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, a high-speed connector automatic assembly line is provided.

[0027] Please refer to the instruction manual appendix. Figure 1-5 According to an embodiment of the present invention, a high-speed connector automatic assembly line includes a workbench 1, a second turntable 2 installed on the right side of the center of the workbench 1, a first turntable 3 installed on the left side of the center of the workbench 1, a pin insertion assembly 6 provided on the outer side of the second turntable 2, an electric pin cutting machine 7 provided on the outer side of the workbench 1, a first transfer assembly 8 provided between the second turntable 2 and the first turntable 3, and an electric pin detection mechanism 9, a glue application mechanism 10, a heating box 11, an electrical conduction detection mechanism 12 and an airtightness detection mechanism 13 arranged in a counterclockwise direction on the outer side of the first turntable 3, and a finished product buffer area 15 provided on the outer side of the workbench 1.

[0028] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, a vibratory plate 4 is provided on the lower center of the workbench 1.

[0029] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, the pin assembly 6 is provided with 6 groups, and the pin assembly 6 is arranged in a circular pattern.

[0030] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, the electric needle cutting machine 7 is provided with 3 sets, and the electric needle cutting machine 7 is provided with a transfer component inside.

[0031] In one embodiment, please refer to the appendix to the specification. Figure 1-5As a further embodiment of this utility model, a first robotic arm 5 is installed on the lower center of the workbench 1.

[0032] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, the finished product buffer area 15 includes a box and a second robotic arm 16 and a turnover box 17 disposed thereon.

[0033] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, a second transfer mechanism 14 is provided between the first turntable 3 and the finished product buffer area 15.

[0034] Process flow:

[0035] 1. The product casing is fed via a vibratory feeder;

[0036] 2. The robotic arm picks up the vibrated shell and places it in the designated area of ​​the second turntable, while the electric needle is punched into shape by three cutting machines;

[0037] 3. The formed electrocautery needles are picked up and placed into the electrocautery needle buffer area through the transfer component;

[0038] 4. The pin insertion assembly picks up the electrical needle and moves it to the top of the housing for insertion;

[0039] 5. The second turntable rotates counterclockwise to move to the next product position;

[0040] 6. The intermediate transfer assembly transfers the housing of the second turntable after the electric needles have been inserted to the first turntable;

[0041] 7. The first turntable is rotated counterclockwise to the position below the needle inspection mechanism for inspection;

[0042] 8. After passing the inspection, rotate the first turntable counterclockwise to the area below the glue application mechanism to apply the glue;

[0043] 9. After the adhesive is applied, the turntable rotates the product to the adhesive curing area, and the adhesive is cured by heating in a heating box;

[0044] 10. The first turntable transfers the heated and solidified products to the testing components for power-on and leakage current testing;

[0045] 11. After the test is completed, the first turntable will transfer the product to the air tightness testing component for air permeability testing;

[0046] 12. After the ventilation test is completed, the finished product is picked up and placed into the finished product buffer area by the transfer component, and then the robot arm places the product into the turnover box.

[0047] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-speed connector automated assembly line, comprising a workbench (1), characterized in that: A second turntable (2) is installed on the right side of the center of the workbench (1), a first turntable (3) is installed on the left side of the center of the workbench (1), a pin insertion assembly (6) is provided on the outside of the second turntable (2), an electric needle cutting machine (7) is provided on the outside of the workbench (1), a first transfer assembly (8) is provided between the second turntable (2) and the first turntable (3), an electric needle detection mechanism (9), a glue application mechanism (10), a heating box (11), an electrical detection mechanism (12) and an airtightness detection mechanism (13) are arranged in a counterclockwise direction on the outside of the first turntable (3), and a finished product buffer area (15) is provided on the outside of the workbench (1).

2. The high-speed connector automatic assembly line according to claim 1, characterized in that: The workbench (1) is provided with a vibratory plate (4) at the lower center.

3. The high-speed connector automatic assembly line according to claim 1, characterized in that: The pin assembly (6) has 6 groups, and the pin assembly (6) is arranged in a circle.

4. The high-speed connector automatic assembly line according to claim 1, characterized in that: The electric needle cutting machine (7) is provided with 3 sets, and the electric needle cutting machine (7) is provided with a transfer component inside.

5. The high-speed connector automatic assembly line according to claim 1, characterized in that: The first robotic arm (5) is installed on the lower center of the workbench (1).

6. The high-speed connector automatic assembly line according to claim 1, characterized in that: The finished product buffer area (15) includes a box and a second robotic arm (16) and a turnover box (17) mounted thereon.

7. The high-speed connector automatic assembly line according to claim 1, characterized in that: A second transfer mechanism (14) is provided between the first turntable (3) and the finished product buffer area (15).

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