A string leaf separating comb tooth device for pepper

CN224684802UActive Publication Date: 2026-08-28GANSU SHENGDAXUAN AGRI TECH CO LTD
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Patent Information

Application Number
CN202521774634.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-08-28
Estimated Expiration
2035-08-20

AI Technical Summary

Technical Problem

传统的花椒采摘方式一般依靠人工剥离果实,这不仅效率低、劳动强度大,还容易损伤果实,影响花椒的市场质量

Benefits of technology

本实用新型通过设置启动驱动电机401可带动挡板传动杆404旋转,这样会使刀片固定杆405转动并带动上方固定的分离刀片406转动,挡板403的侧面转动固定连接有分离辊407,当分离刀片406转动时也会带动分离辊407一起转动,分离过得物料会掉进过滤网409进行最后一次分离和除杂,这样就达到了分离的作用,分离刀片406的之间的间距采用市面上常见花椒平均大小设置,这样可以保证对物料分离的质量,提高生产效率。

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Abstract

The utility model relates to the technical field of zanthoxylum bungeanum separation, disclose a kind of zanthoxylum bungeanum string leaf separation comb tooth ware, including storage box, separation mechanism and fixed mechanism, the rear end of the storage box is fixedly connected with discharge gate, the inside of the storage box is provided with separation mechanism, the top of the storage box is provided with fixed mechanism;The separation mechanism includes driving motor, the bottom of the driving motor is fixedly connected with motor support, the side of the driving motor is fixedly connected with baffle.The utility model sets up starting driving motor and can drive baffle transmission rod rotation, so it will make blade fixed rod rotate and drive the rotation of the separation blade fixed above, the material separated will drop into filter screen and be separated and impurity removed last time, so it reaches the effect of separation, the spacing between separation blade adopts the average size of common zanthoxylum bungeanum on market to set, so it can guarantee the quality of material separation, improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of pepper separation technology, and in particular to a pepper leaf separation comb. Background Technology

[0002] A Sichuan pepper leaf-separating comb is a mechanical device used in the harvesting and processing of Sichuan pepper. Sichuan pepper fruits typically grow on branches, and each fruit is usually arranged in a cluster with tightly packed leaves between them. Traditional Sichuan pepper harvesting methods generally rely on manually peeling the fruits, which is not only inefficient and labor-intensive but also easily damages the fruits, affecting the market quality of the Sichuan pepper.

[0003] To improve the efficiency and quality of Sichuan pepper harvesting, a leaf-separating comb for Sichuan pepper clusters has been developed. This device, through a specially designed comb structure and separation mechanism, effectively separates the peppers from the fruit clusters on the Sichuan pepper tree, while simultaneously separating the leaves interspersed among the fruits, thus ensuring the integrity and cleanliness of the pepper fruits. The comb works by using vibration or rotation to separate the pepper fruits from the leaves while avoiding damage to the fruits. The core advantage of this technology lies in its ability to significantly improve the efficiency of Sichuan pepper harvesting, reduce manual labor intensity, and enhance the precision of the harvesting process, maintaining the appearance and quality of the peppers and further improving their market competitiveness. Furthermore, the comb is rationally designed, easy to operate, and adaptable to Sichuan pepper plantations of different sizes, showing broad application prospects. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a toothed comb for separating pepper leaves.

[0005] This utility model is achieved using the following technical solution: a pepper leaf separating comb, comprising a storage box, a separating mechanism and a fixing mechanism, wherein a discharge port is fixedly connected to the rear end of the storage box, a handle is fixedly connected to the surface of the discharge port, a separating mechanism is provided inside the storage box, a fixing mechanism is provided at the top of the storage box, a storage box support column is fixedly connected to the bottom of the storage box, a moving wheel is rotatably connected to the bottom of the storage box support column, and a separating box is fixedly connected to the top of the storage box; The separation mechanism includes a drive motor, a motor bracket fixedly connected to the bottom of the drive motor, a baffle fixedly connected to the side of the drive motor, a baffle transmission rod rotatably connected to the side of the baffle, a blade fixing rod rotatably connected to the side of the baffle transmission rod, a separation blade fixedly connected to the top of the blade fixing rod, a separation roller rotatably connected to the side of the baffle, a separation bracket fixedly connected to the side of the separation roller, and a filter screen fixedly connected to the bottom of the separation bracket.

[0006] As a further improvement to the above solution, the number of baffles is set to three, the number of baffle transmission rods is set to six, the six baffle transmission rods are rotatably connected to the baffles in a circumferential array, the separating roller passes through the baffle and is connected to the separating bracket, and a filter screen is fixedly connected inside the storage box.

[0007] By using the above technical solution, and by setting three baffles, and rotating six baffle transmission rods above the baffles, the work efficiency is greatly improved.

[0008] As a further improvement to the above solution, the fixing mechanism includes a reset bracket, a rotating shaft fixedly connected to the surface of the reset bracket, a reset transmission rod fixedly connected to the surface of the rotating shaft, a sliding groove movably connected to the top of the reset transmission rod, a pulley rotatably connected inside the sliding groove, a pin fixedly connected to the top of the reset bracket, a support arm fixedly connected to the top of the pin, a coupling fixedly connected to the top of the support arm, a top cover fixedly connected to the bottom of the coupling, a water tank fixedly connected to the side of the top cover, and a water pipe fixedly connected to the side of the water tank.

[0009] By using the above technical solution, the support arm can be moved up and down by setting a transmission rod on the reset bracket and applying external pressure in conjunction with a spring, thus achieving the function of fixation.

[0010] As a further improvement to the above solution, the right side of the reset bracket is fixedly connected to the surface of the storage box, the slide is fixedly connected to the surface of the storage box, and the bottom of the pin is fixedly connected to the top of the separation box.

[0011] By using the above technical solution and setting a groove on the surface of the storage box, the stability of the device can be effectively improved.

[0012] As a further improvement to the above scheme, the number of the rotating shafts is set to two, and the two rotating shafts are symmetrical about the reset transmission rod.

[0013] By using the above technical solution, and setting the number of rotating shafts to two and distributing them symmetrically on both sides of the transmission arm, the stability and flexibility of the support arm are improved.

[0014] As a further improvement to the above solution, two pins are provided, which are symmetrically distributed on both sides with the support arm as the center. Two couplings are provided, which are symmetrically connected to the top of the top cover with the support arm as the center.

[0015] The above technical solution effectively improves the flexibility of the top cover by setting two couplings on the top of the cover and distributing them symmetrically on both sides.

[0016] As a further improvement to the above solution, the number of blade fixing rods is set to six, and the six blade fixing rods are rotatably connected to the baffle in a circumferential array. The number of separating blades is set to six, and the bottom of the six separating blades is fixedly connected to the surface of the blade fixing rods.

[0017] By using the above technical solution, and by setting the number of separating blades to six and distributing them in a circular array on the side of the baffle, with the blade spacing set according to the average size of peppercorns available on the market, the separation efficiency can be effectively improved.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention features a start-up drive motor 401 that rotates the baffle transmission rod 404, causing the blade fixing rod 405 to rotate and in turn rotating the fixed separating blade 406 above it. A separating roller 407 is rotatably and fixedly connected to the side of the baffle 403. When the separating blade 406 rotates, it also drives the separating roller 407 to rotate together. The separated material falls into the filter screen 409 for final separation and impurity removal, thus achieving the separation effect. The spacing between the separating blades 406 is set to the average size of commonly available peppercorns, which ensures the quality of material separation and improves production efficiency.

[0019] This invention features a reset transmission rod 503 above a reset bracket 501. A pulley 505 is fixedly connected above the reset transmission rod 503, allowing it to rotate and move back and forth in a groove 504. A spring is connected to the surface of the reset transmission rod 503 and passes through the reset bracket 501. Applying external force allows the support arm 507 to move up and down. A top cover 509 is fixedly connected to the bottom of the support arm 507. Couplings 508 are symmetrically connected to both sides of the bottom of the support arm 507 to help adjust the position of the top cover 509. This achieves the function of fixing the material, effectively protecting the material and improving production efficiency. A water pipe 511 is installed inside the top cover 509, and a water tank 510 is fixedly connected to the outside, which helps with the routine cleaning and maintenance of the separation mechanism 4, greatly extending the service life of the device and saving cleaning time. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from below; Figure 3 This is a top view of the structure of this utility model; Figure 4 This is a cross-sectional structural diagram of the present invention; Figure 5This is a cross-sectional structural diagram of the present invention; Figure 6 for Figure 4 This utility model has a structural schematic diagram at point A.

[0021] Explanation of key symbols: 1. Storage box; 2. Discharge port; 3. Handle; 4. Separation mechanism; 401. Drive motor; 402. Motor bracket; 403. Baffle; 404. Baffle transmission rod; 405. Blade fixing rod; 406. Separation blade; 407. Separation roller; 408. Separation bracket; 409. Filter screen; 5. Fixing mechanism; 501. Reset bracket; 502. Rotating shaft; 503. Reset transmission rod; 504. Slide groove; 505. Pulley; 506. Pin; 507. Support arm; 508. Coupling; 509. Top cover; 510. Water tank; 511. Water pipe; 6. Storage box support column; 7. Casters; 8. Separation box; Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0023] Example: Please combine Figure 1-6 The present embodiment of a pepper leaf separating comb is characterized by comprising a storage box 1, a separating mechanism 4 and a fixing mechanism 5. The rear end of the storage box 1 is fixedly connected to a discharge port 2, and a handle 3 is fixedly connected to the surface of the discharge port 2. The storage box 1 is provided with a separating mechanism 4 inside, the storage box 1 is provided with a fixing mechanism 5 at the top, the storage box 1 is fixedly connected with a storage box support column 6 at the bottom, the bottom of the storage box support column 6 is rotatably connected with a moving wheel 7, and the top of the storage box 1 is fixedly connected to a separating box 8. The separation mechanism 4 includes a drive motor 401, a motor bracket 402 fixedly connected to the bottom of the drive motor 401, a baffle 403 fixedly connected to the side of the drive motor 401, a baffle transmission rod 404 rotatably connected to the side of the baffle 403, a blade fixing rod 405 rotatably connected to the side of the baffle transmission rod 404, a separation blade 406 fixedly connected to the top of the blade fixing rod 405, a separation roller 407 rotatably connected to the side of the baffle 403, a separation bracket 408 fixedly connected to the side of the separation roller 407, and a filter screen 409 fixedly connected to the bottom of the separation bracket 408.

[0024] There are three baffles 403 and six baffle transmission rods 404. The six baffle transmission rods 404 are rotatably connected to the baffles 403 in a circumferential array. The separating roller 407 passes through the baffles 403 and is connected to the separating bracket 408. A filter screen 409 is fixedly connected inside the storage box 1.

[0025] The fixing mechanism 5 includes a reset bracket 501, a rotating shaft 502 fixedly connected to the surface of the reset bracket 501, a reset transmission rod 503 fixedly connected to the surface of the rotating shaft 502, a slide groove 504 movably connected to the top of the reset transmission rod 503, a pulley 505 rotatably connected inside the slide groove 504, a pin 506 fixedly connected to the top of the reset bracket 501, a support arm 507 fixedly connected to the top of the pin 506, a coupling 508 fixedly connected to the top of the support arm 507, a top cover 509 fixedly connected to the bottom of the coupling 508, a water tank 510 fixedly connected to the side of the top cover 509, and a water pipe 511 fixedly connected to the side of the water tank 510.

[0026] The right side of the reset bracket 501 is fixedly connected to the surface of the storage box 1, the slide 504 is fixedly connected to the surface of the storage box 1, and the bottom of the pin 506 is fixedly connected to the top of the separation box 8.

[0027] There are two rotating shafts 502, which are symmetrical about the reset transmission rod 503.

[0028] There are two pins 506, which are symmetrically distributed on both sides with the support arm 507 as the center. There are two couplings 508, which are symmetrically connected to the top of the top cover 509 with the support arm 507 as the center.

[0029] There are six blade fixing rods 405, which are rotatably connected to the baffle 403 in a circumferential array. There are six separating blades 406, and the bottom of the six separating blades 406 is fixedly connected to the surface of the blade fixing rods 405.

[0030] The implementation principle of the pepper leaf separator in this embodiment is as follows: A start-up drive motor 401 rotates the baffle transmission rod 404, causing the blade fixing rod 405 to rotate and thus rotating the fixed separating blade 406 above it. A separating roller 407 is rotatably and fixedly connected to the side of the baffle 403. When the separating blade 406 rotates, it also drives the separating roller 407 to rotate. The separated material falls into the filter screen 409 for final separation and impurity removal, thus achieving the separation effect. The spacing between the separating blades 406 is set according to the average size of commonly available peppers, ensuring the quality of material separation and improving production efficiency. This utility model uses a reset transmission rod 503 above the reset bracket 501 to reset the transmission rod. A pulley 505 is fixedly connected above the moving rod 503 and rotates in the slide groove 504, allowing it to move back and forth. A spring is connected to the surface of the reset transmission rod 503 and passes through the reset bracket 501. By applying external force, the support arm 507 can move up and down. A top cover 509 is fixedly connected to the bottom of the support arm 507. Couplings 508 are symmetrically connected to both sides of the bottom of the support arm 507 to help adjust the position of the top cover 509. This achieves the function of fixing the material, effectively protecting the safety of the material and improving production efficiency. A water pipe 511 is installed inside the top cover 509 and a water tank 510 is fixedly connected to the outside, which can help with the routine cleaning and maintenance of the separation mechanism 4, greatly extending the service life of the device and saving time for cleaning the device.

[0031] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A toothed comb for separating leaves from Sichuan pepper plants, characterized in that, The storage box (1), the separation mechanism (4), and the fixing mechanism (5) are included. The rear end of the storage box (1) is fixedly connected to the discharge port (2). The surface of the discharge port (2) is fixedly connected to the handle (3). The storage box (1) is provided with the separation mechanism (4). The top of the storage box (1) is provided with the fixing mechanism (5). The bottom of the storage box (1) is fixedly connected to the storage box support column (6). The bottom of the storage box support column (6) is rotatably connected to the moving wheel (7). The top of the storage box (1) is fixedly connected to the separation box (8). The separation mechanism (4) includes a drive motor (401), a motor bracket (402) is fixedly connected to the bottom of the drive motor (401), a baffle (403) is fixedly connected to the side of the drive motor (401), a baffle transmission rod (404) is rotatably connected to the side of the baffle (403), a blade fixing rod (405) is rotatably connected to the side of the baffle transmission rod (404), a separation blade (406) is fixedly connected to the top of the blade fixing rod (405), a separation roller (407) is rotatably connected to the side of the baffle (403), a separation bracket (408) is fixedly connected to the side of the separation roller (407), and a filter screen (409) is fixedly connected to the bottom of the separation bracket (408).

2. The leaf-separating comb for Sichuan pepper as described in claim 1, characterized in that: There are three baffles (403) and six baffle transmission rods (404). The six baffle transmission rods (404) are rotatably connected to the baffles (403) in a circumferential array. The separating roller (407) passes through the baffles (403) and is connected to the separating bracket (408). The storage box (1) is fixedly connected to a filter screen (409).

3. The leaf-separating comb for Sichuan pepper as described in claim 1, characterized in that: The fixing mechanism (5) includes a reset bracket (501), a rotating shaft (502) is fixedly connected to the surface of the reset bracket (501), a reset transmission rod (503) is fixedly connected to the surface of the rotating shaft (502), a slide groove (504) is movably connected to the top of the reset transmission rod (503), a pulley (505) is rotatably connected inside the slide groove (504), a pin (506) is fixedly connected to the top of the reset bracket (501), a support arm (507) is fixedly connected to the top of the pin (506), a coupling (508) is fixedly connected to the top of the support arm (507), a top cover (509) is fixedly connected to the bottom of the coupling (508), a water tank (510) is fixedly connected to the side of the top cover (509), and a water pipe (511) is fixedly connected to the side of the water tank (510).

4. The Sichuan pepper leaf separating comb as described in claim 3, characterized in that: There are two rotating shafts (502), and the two rotating shafts (502) are symmetrical about the reset transmission rod (503).

5. A leaf-separating comb for Sichuan pepper as described in claim 3, characterized in that: There are two pins (506), which are symmetrically distributed on both sides with the support arm (507) as the center. There are two couplings (508), which are symmetrically connected to the top of the top cover (509) with the support arm (507) as the center.

6. The leaf-separating comb for Sichuan pepper as described in claim 1, characterized in that: The number of blade fixing rods (405) is six, and the six blade fixing rods (405) are rotatably connected to the baffle (403) in a circumferential array. The number of separating blades (406) is six, and the bottom of the six separating blades (406) is fixedly connected to the surface of the blade fixing rods (405).