An automatic homogenizer for making fermented feed
Patent Information
- Application Number
- CN202521967444.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]针对上述情况,为克服现有技术的缺陷,本实用新型提供一种制作发酵饲料的自动均质机,有效的解决了目前饲料搅拌不均匀的问题
1.通过驱动电机、驱动轴、螺旋杆、螺旋叶片和输送立筒之间的配合,便于将饲料提升再重新下落,并通过支架和刮板之间的配合,能够对粘附在发酵罐内壁上的饲料刮除,并通过搅拌杆二和搅拌杆一之间的配合,能够对提升并下落的饲料进行搅拌,从而便于对饲料均匀搅拌以均衡发酵程度;
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Figure CN224686736U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of feed fermentation technology, specifically an automatic homogenizer for making fermented feed. Background Technology
[0002] Feed fermentation refers to the biotransformation process in which, under artificially controlled environmental conditions such as temperature, humidity, and oxygen content, beneficial microorganisms such as lactic acid bacteria, yeast, and Bacillus degenerate into smaller molecules through their metabolic activities, while simultaneously producing beneficial metabolites such as vitamins and enzymes. Its core objective is to improve the palatability of feed, increase the digestibility and absorption rate of nutrients, and inhibit the growth of harmful bacteria through the occupancy effect of beneficial microorganisms, thereby enhancing the intestinal health and immunity of farmed animals. It is a key technological link in the production of green feed.
[0003] In the traditional fermented feed production process, the mixing equipment mostly adopts a single stirring paddle or a fixed cavity mixing structure, which makes the feed raw materials easily form layers due to gravity settling in the fermentation tank. Large particles of raw materials settle at the bottom of the tank, fine powder raw materials are suspended in the middle layer, and moist materials adhere to the tank wall. The range of action of a single stirring paddle is limited and cannot cover the dead corners inside the tank. As a result, the raw materials in different areas cannot fully contact the microbial community, some areas are over-fermented, and some areas are under-fermented, which can easily affect the overall quality stability of the fermented feed. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, this utility model provides an automatic homogenizer for making fermented feed, which effectively solves the problem of uneven feed mixing.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic homogenizer for making fermented feed, comprising a fermentation tank, a feeding hopper fixedly connected to the top of the fermentation tank, a homogenizing mechanism provided on the fermentation tank, a discharging hopper fixedly connected to the bottom of the fermentation tank, and a discharging pipe fixedly connected to the bottom end of the discharging hopper; The homogenizing mechanism includes a conveying cylinder located inside the fermentation tank. Multiple support rods are fixedly connected at equal angles between the conveying cylinder and the discharge hopper. The bottom end of the conveying cylinder extends into the discharge hopper. A spiral rod is provided inside the conveying cylinder. Spiral blades are fixedly connected to the outside of the spiral rod. A support is fixedly installed on the top of the fermentation tank. A drive motor is fixedly installed on the support. A drive shaft is fixedly connected to the drive motor. The bottom end of the drive shaft extends into the fermentation tank and is fixedly connected to the top end of the spiral rod.
[0006] Preferably, a bracket located inside the fermenter is fixedly installed on the outer side of the drive shaft, and multiple scrapers are fixedly connected at equal angles on the bracket, with each scraper fitting against the inner wall of the fermenter.
[0007] Preferably, multiple stirring rods 2 are fixedly connected at equal intervals on the outer side of the scraper, and multiple stirring rods 1 are fixedly connected uniformly on the outer side of the conveying cylinder, with stirring rods 1 and stirring rods 2 arranged alternately.
[0008] Preferably, the fermenter is provided with a conical cylinder inside, which is located outside the conveying cylinder. Each scraper is fixedly connected to the conical cylinder with a connecting block, and multiple partitions are fixedly connected at equal angles on the inner side of the conical cylinder.
[0009] Preferably, an inverted cone cylinder II is fixedly connected to the outer side of the conveying cylinder near the top, and the inverted cone cylinder II is located inside the cone cylinder.
[0010] Preferably, an inverted conical cylinder is fixedly sleeved on the outer side of the conveying cylinder, located above the stirring rod, and the conical cylinder is located above the inverted conical cylinder.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. The combination of drive motor, drive shaft, screw rod, screw blade and conveyor cylinder facilitates the lifting and falling of feed. The combination of support and scraper can scrape off the feed adhering to the inner wall of fermentation tank. The combination of stirring rod 2 and stirring rod 1 can stir the lifted and falling feed, thus facilitating the uniform stirring of feed to balance the degree of fermentation. 2. Through the cooperation between the inverted cone II and the cone, as well as the partition and the inverted cone I, the lifted raw material can be broken up and quickly fall between the stirring rod I and the stirring rod II, thereby improving the fermentation efficiency. Attached Figure Description
[0012] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0013] In the attached diagram: Figure 1 This is a schematic diagram of the automatic homogenizer for producing fermented feed according to this utility model. Figure 2 This is a schematic cross-sectional view of the fermenter of this utility model; Figure 3 This is a schematic diagram of the homogenizing mechanism of this utility model; Figure 4 This is a schematic diagram of the water conveying vertical cylinder structure of this utility model; Figure 5 This is a schematic diagram of the conical cylinder structure of this utility model.
[0014] In the diagram: 1. Fermentation tank; 2. Homogenizing mechanism; 201. Conveying cylinder; 202. Support rod; 203. Stirring rod one; 204. Stirring rod two; 205. Conical cylinder; 206. Scraper; 207. Drive shaft; 208. Support; 209. Drive motor; 2010. Bracket; 2011. Spiral blade; 2012. Spiral rod; 2013. Inverted cone one; 2014. Baffle plate; 2015. Inverted cone two; 2016. Connecting block; 3. Feed hopper; 4. Discharge pipe; 5. Discharge hopper. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0016] Example 1, by Figure 1-2 The present invention relates to an automatic homogenizer for making fermented feed, comprising a fermentation tank 1, a feeding hopper 3 fixedly connected to the top of the fermentation tank 1, a homogenizing mechanism 2 provided on the fermentation tank 1, a discharging hopper 5 fixedly connected to the bottom of the fermentation tank 1, and a discharging pipe 4 fixedly connected to the bottom end of the discharging hopper 5.
[0017] Specifically, by Figure 3-4 The homogenizing mechanism 2 includes a conveying cylinder 201 located inside the fermentation tank 1. Multiple support rods 202 are fixedly connected at equal angles between the conveying cylinder 201 and the discharge hopper 5. The bottom end of the conveying cylinder 201 extends into the discharge hopper 5. A spiral rod 2012 is provided inside the conveying cylinder 201, and spiral blades 2011 are fixedly connected to the outer side of the spiral rod 2012. A support 208 is fixedly installed on the top of the fermentation tank 1, and a drive motor 209 is fixedly installed on the support 208. A drive shaft 207 is fixedly connected to the drive motor 209. The bottom end of the drive shaft 207 extends into the fermentation tank 1 and is fixedly connected to the top end of the screw rod 2012. A bracket 2010 located inside the fermentation tank 1 is fixedly installed on the outside of the drive shaft 207. Multiple scrapers 206 are fixedly connected at equal angles on the bracket 2010. Each scraper 206 is in contact with the inner side wall of the fermentation tank 1. Multiple stirring rods 204 are fixedly connected at equal distances on the outside of the scrapers 206. Multiple stirring rods 203 are evenly fixedly connected on the outside of the conveying cylinder 201. The stirring rods 203 and stirring rods 204 are arranged alternately. In operation, the drive motor 209 is first started, which drives the drive shaft 207 to rotate and the screw rod 2012 to rotate. At the same time, the screw blades 2011 rotate to lift the feed in the discharge hopper 5 into the conveying cylinder 201, so that the feed is conveyed in the conveying cylinder 201 and discharged from the top of the conveying cylinder 201. Meanwhile, the drive shaft 207 drives the support 2010 to rotate and drives each scraper 206 to rotate to scrape off the feed adhering to the inner wall of the fermentation tank 1, and drives the stirring rod 204 to rotate. With the cooperation between the stirring rod 204 and the stirring rod 203, the feed is stirred. Finally, the feed is stirred evenly to balance the degree of fermentation.
[0018] Specifically, by Figure 5 As shown, the fermenter 1 has a conical cylinder 205 inside, which is located outside the conveying cylinder 201. Each scraper 206 is fixedly connected to the conical cylinder 205 with a connecting block 2016. Multiple partitions 2014 are fixedly connected at equal angles to the inner side of the conical cylinder 205. An inverted conical cylinder 2015 is fixedly connected to the outer side of the conveying cylinder 201 near the top. The inverted conical cylinder 2015 is located inside the conical cylinder 205. An inverted conical cylinder 2013 is fixedly sleeved on the outer side of the conveying cylinder 201, located above the stirring rod 203, and the conical cylinder 205 is located above the inverted conical cylinder 2013.
[0019] In operation, the lifted feed is discharged from the top of the conveying cylinder 201. At the same time, the feed falls into the conical cylinder 205 under the guidance of the inverted cone cylinder 2015. The scraper 206 drives the conical cylinder 205 to rotate, and drives the partition 2014 to rotate, breaking up the feed so that it falls between the stirring rod 203 and the stirring rod 204 under the guidance of the inverted cone cylinder 2013, and finally improves the fermentation efficiency.
Claims
1. An automatic homogenizer for producing fermented feed, comprising a fermentation tank (1), characterized in that: The fermentation tank (1) is fixedly connected to the top of the feed hopper (3), the fermentation tank (1) is provided with a homogenizing mechanism (2), the fermentation tank (1) is fixedly connected to the bottom of the discharge hopper (5), and the discharge pipe (4) is fixedly connected to the bottom of the discharge hopper (5). The homogenizing mechanism (2) includes a conveying cylinder (201) located inside the fermentation tank (1). Multiple support rods (202) are fixedly connected at equal angles between the conveying cylinder (201) and the discharge hopper (5). The bottom end of the conveying cylinder (201) extends into the discharge hopper (5). A spiral rod (2012) is provided inside the conveying cylinder (201). Spiral blades (2011) are fixedly connected to the outside of the spiral rod (2012). A support (208) is fixedly installed on the top of the fermentation tank (1). A drive motor (209) is fixedly installed on the support (208). A drive shaft (207) is fixedly connected to the drive motor (209). The bottom end of the drive shaft (207) extends into the fermentation tank (1) and is fixedly connected to the top end of the spiral rod (2012).
2. The automatic homogenizer for producing fermented feed according to claim 1, characterized in that: The drive shaft (207) is fixedly mounted with a bracket (2010) located inside the fermentation tank (1). Multiple scrapers (206) are fixedly connected at equal angles on the bracket (2010), and each scraper (206) is in contact with the inner wall of the fermentation tank (1).
3. An automatic homogenizer for producing fermented feed according to claim 2, characterized in that: Multiple stirring rods (204) are fixedly connected at equal intervals on the outer side of the scraper (206), and multiple stirring rods (203) are fixedly connected evenly on the outer side of the conveying cylinder (201). The stirring rods (203) and stirring rods (204) are arranged alternately.
4. An automatic homogenizer for producing fermented feed according to claim 1, characterized in that: The fermenter (1) is equipped with a conical cylinder (205) inside. The conical cylinder (205) is located outside the conveying cylinder (201). Each scraper (206) is fixedly connected to the conical cylinder (205) with a connecting block (2016). Multiple partitions (2014) are fixedly connected at equal angles on the inner side of the conical cylinder (205).
5. An automatic homogenizer for producing fermented feed according to claim 1, characterized in that: An inverted cone cylinder two (2015) is fixedly connected to the outer side of the conveying vertical cylinder (201) near the top, and the inverted cone cylinder two (2015) is located inside the cone cylinder (205).
6. An automatic homogenizer for producing fermented feed according to claim 1, characterized in that: The outer side of the conveying cylinder (201) is fixedly sleeved with an inverted cone cylinder (2013) located above the stirring rod (203), and the cone cylinder (205) is located above the inverted cone cylinder (2013).