Gear profile copying chamfering and deburring device

Abstract

The utility model provides a tooth type profiling chamfer and deburring device, including work piece fixed assembly, chamfer mechanism and control module, work piece fixed assembly includes chuck and work piece rotation drive arrangement, work piece rotation drive arrangement can drive chuck rotation along the preset rotation axis, chamfer mechanism sets up at one side of work piece fixed assembly, and chamfer mechanism includes chamfering cutter, elevating assembly, first translation component and first rotation component, and chamfering cutter is arranged towards chuck, and first rotation component drives chamfering cutter to rotate around its own axis, and elevating assembly and first translation component drive chamfering cutter to move up and down and horizontally respectively, and the movement of chamfering cutter along the preset feed locus is realized in cooperation, control module is connected with work piece rotation drive arrangement, elevating assembly, first translation component and first rotation component electricity respectively, so that chuck and chamfering cutter linkage, the utility model passes through two axle linkage, is favorable for promoting processing efficiency and improving processing quality.

Description

Technical Field

[0001] This utility model relates to the field of toothed workpiece processing technology, specifically to a toothed contour chamfering and deburring device. Background Technology

[0002] Common machining methods for toothed workpieces, such as gears, include: 1. Mechanical follow-up machining, such as the CNC small gear chamfering machine disclosed in patent CN104107957B. This machine has a contouring head below the chamfering tool. During movement, the contouring head's working surface remains in close contact with the tooth surface. The contouring head drives the chamfering tool to move synchronously along its trajectory. Its disadvantage is that it requires high precision in the contouring head's movement, and the gear's rotation speed cannot be too fast; otherwise, the chamfering tool is prone to skipping, affecting machining quality. 2. CNC machining. Its disadvantage is that each gear requires individual reprogramming, and existing CNC machine tools lack deburring functionality. Utility Model Content

[0003] The purpose of this invention is to provide a tooth profile chamfering and deburring device with high processing efficiency and good processing quality.

[0004] To achieve the above objectives, this utility model provides a tooth-shaped contour chamfering and deburring device, comprising a workpiece fixing assembly, a chamfering mechanism, and a control module. The workpiece fixing assembly includes a chuck and a workpiece rotation drive device, which drives the chuck to rotate along a preset rotation axis. The chamfering mechanism is located on one side of the workpiece fixing assembly and includes a chamfering cutter, a lifting assembly, a first translation assembly, and a first rotation assembly. The chamfering cutter is arranged facing the chuck. The first rotation assembly drives the chamfering cutter to rotate around its own axis. The lifting assembly and the first translation assembly drive the chamfering cutter to move up and down and horizontally, respectively, to work together to achieve the movement of the chamfering cutter along a preset feed trajectory. The control module is electrically connected to the workpiece rotation drive device, the lifting assembly, the first translation assembly, and the first rotation assembly, respectively, so that the chuck and the chamfering cutter are linked.

[0005] As can be seen from the above solution, by setting the chuck and chamfering tool to move in tandem, it is beneficial to improve machining efficiency and quality. Compared with existing follow-up machining, the chamfering tool of this invention actively moves along a preset feed trajectory under the control of the control module to achieve chamfering, which can effectively avoid tool skipping and help ensure the machining quality of toothed workpieces. This invention also has the advantages of simple structure and convenient operation.

[0006] A further solution is that the control module includes an input unit and a processing unit. The input unit is used to acquire the workpiece drawing, and the processing unit generates linkage machining code based on the workpiece drawing. The linkage machining code includes workpiece rotation code and chamfering machining code. The chuck rotates according to the workpiece rotation code, and the chamfering tool completes the chamfering machining according to the chamfering machining code.

[0007] As can be seen from the above solution, by setting an input unit to obtain workpiece drawings, such as the three views of a toothed workpiece, and the processing unit automatically generating linkage machining code based on the workpiece drawings, this utility model significantly reduces the burden on workers and greatly improves work efficiency compared with existing technologies that rely on manual CNC programming. During the machining process, the chuck drives the toothed workpiece to rotate according to the workpiece rotation code, and the chamfering tool moves according to the chamfering machining code. The two work together in a coordinated manner, which can significantly improve machining efficiency and ensure machining quality.

[0008] A further embodiment includes a first base for the chamfering mechanism; a first translation component is mounted on the first base, comprising a first translation seat, a first translation transmission component, and a first translation servo motor, wherein the first translation servo motor drives the first translation seat to move horizontally via the first translation transmission component; a lifting component is mounted on the first translation seat, comprising a first lifting seat, a lifting servo motor, and a lifting transmission component, wherein the lifting servo motor drives the first lifting seat to move up and down via the lifting transmission component; the chamfering cutter head and the first rotation component are both mounted on the first lifting seat; both the lifting servo motor and the first translation servo motor are electrically connected to the control module.

[0009] A further embodiment is that the first rotating component includes a first rotating motor and a rotating transmission component. The first rotating motor drives the chamfering cutter head to rotate around its own axis through the rotating transmission component. The first rotating motor is electrically connected to the control module.

[0010] A further embodiment includes a workpiece fixing assembly comprising a pallet, a rotating seat, a bearing, and a dust cover. The workpiece rotation drive is located at the bottom of the pallet, the rotating seat is located on the pallet, the lower part of the rotating seat extends downward through the pallet and connects to the workpiece rotation drive, the chuck is located on the upper part of the rotating seat, the bearing is located between the rotating seat and the pallet, and the dust cover is located between the lower part of the chuck and the pallet.

[0011] A further option is that the tooth profile chamfering and deburring device also includes a deburring mechanism, which is located on one side of the workpiece fixing assembly.

[0012] As can be seen from the above solution, the present invention integrates the deburring process, which can be performed immediately after the toothed workpiece is processed, eliminating the need to transfer the workpiece to a dedicated deburring equipment, thus ensuring the quality of the workpiece and significantly improving the overall processing efficiency.

[0013] A further embodiment is that the deburring mechanism includes a brush, a second translation component, a tilting component, and a second rotation component. The second translation component and the tilting component drive the brush to move horizontally and tilted, respectively, and the second rotation component drives the brush to rotate around its own axis.

[0014] A further embodiment includes a second base for the deburring mechanism; a second translation component is mounted on the second base, comprising a second translation seat, a second translation transmission component, and a second translation servo motor, wherein the second translation servo motor drives the second translation seat to move horizontally via the first translation transmission component; a tilting component is mounted on the second translation seat, comprising a tilting slide, a tilt transmission component, and a tilt servo motor, wherein the tilt servo motor drives the tilting slide to move tilted via the tilt transmission component; the brush and the second rotation component are both mounted on the tilting slide; the second translation servo motor, the tilt servo motor, and the second rotation component are all electrically connected to the control module.

[0015] A further embodiment is that the deburring mechanism also includes a horizontal guide rail, an inclined guide rail, a first accordion cover, a second accordion cover, and a third accordion cover. The second translation seat is slidably connected to the horizontal guide rail, and the inclined slide is slidably connected to the inclined guide rail. The two ends of the first accordion cover are respectively connected between the first end of the horizontal guide rail and the first end of the second translation seat. The two ends of the second accordion cover are respectively connected between the second end of the horizontal guide rail and the second end of the second translation seat. The two ends of the third accordion cover are respectively connected between the first end of the inclined guide rail and the inclined slide.

[0016] As can be seen from the above scheme, by setting up the bellows cover, waste debris can be effectively isolated and prevented from falling into the movement path of the second translation seat and the inclined slide seat, thereby ensuring the smooth operation of the brush.

[0017] A further option is to use wire brushes, ceramic brushes, or nylon brushes. Attached Figure Description

[0018] Figure 1 This is a structural diagram of an embodiment of the present utility model.

[0019] Figure 2 This is a structural diagram of an embodiment of the present invention without the protective cover.

[0020] Figure 3 This is an exploded view of the workpiece fixing assembly in an embodiment of this utility model.

[0021] Figure 4 This is a cross-sectional view of the workpiece fixing assembly in an embodiment of this utility model.

[0022] Figure 5 This is a structural diagram of the chamfering mechanism in an embodiment of this utility model.

[0023] Figure 6 This is a structural diagram of the deburring mechanism in an embodiment of this utility model.

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments. Detailed Implementation

[0025] See Figure 1 and Figure 2 The tooth-shaped chamfering and deburring device provided in this embodiment includes a base 1, a protective cover 2, a workpiece fixing assembly 3, a chamfering mechanism 4, a deburring mechanism 5, a control module, and an electrical control cabinet 6. A first base 11, a second base 12, and a third base 13 are mounted on the base 1. The workpiece fixing assembly 3 is mounted on the first base 11, the chamfering mechanism 4 is mounted on the second base 12, and the deburring mechanism 5 is mounted on the third base 13. Both the chamfering mechanism 4 and the deburring mechanism 5 are positioned close to the workpiece fixing assembly 3. The protective cover 2 is mounted on the base 1 and covers the outside of the workpiece fixing assembly 3, the chamfering mechanism 4, and the deburring mechanism 5. An operation panel 21 is mounted on the protective cover 2. The electrical control cabinet 6 is located at the rear of the base 1. The control module is electrically connected to the workpiece fixing assembly 3, the chamfering mechanism 4, the deburring mechanism 5, the operation panel 21, and the electrical control cabinet 6.

[0026] See Figure 3 and Figure 4 The workpiece fixing assembly 3 includes a chuck 31, a workpiece rotation drive device 32, a pallet 33, a rotating seat 34, a bearing 35, and a dust cover 36.

[0027] A pallet 33 is mounted on a first machine base 11, and a clearance hole is provided in the middle of the pallet 33. A workpiece rotation drive device 32 is mounted on the bottom wall of the pallet 33 and is located inside the first machine base 11. A rotating seat 34 is mounted on the top wall of the pallet 33, and the rotating seat 34 includes a connecting shaft portion 341 and a support portion 342. The connecting shaft portion 341 passes downward through the clearance hole and is connected to the workpiece rotation drive device 32. A chuck 31 is mounted on the support portion 342. A bearing 35 is sleeved on the outside of the connecting shaft portion 341 and is located between the support portion 342 and the pallet 33. The workpiece rotation drive device 32 drives the chuck 31 to rotate along a preset rotation axis via the rotating seat 34. This preset rotation axis is the center line of the clamping opening of the chuck 31. In this embodiment, the chuck 31 is a pneumatic chuck with its clamping port facing upwards; the dust cover 36 covers the lower part of the chuck 31 between the support plate 33 to prevent waste from falling between the chuck 31 and the rotating seat 34, as well as into the bearing 35, ensuring that the chuck 31 can rotate normally.

[0028] In this embodiment, the toothed workpiece 7 can be a gear or a turbine; this embodiment uses a gear as an example. The toothed workpiece 7 includes a boss and a toothed portion, with the boss coaxially disposed at the lower part of the toothed portion. The boss is disposed within the clamping opening of the chuck 31, and the toothed portion is located above the clamping opening.

[0029] Combination Figure 2 and Figure 5 The chamfering mechanism 4 is located on one side of the workpiece fixing assembly 3. The chamfering mechanism 4 includes a first base 41, a chamfering blade 42, a lifting assembly 43, a first translation assembly 44, and a first rotation assembly 45.

[0030] A first base 41 is mounted on a second base 12, and a first translation component 44 is slidably mounted on the first base 41. The first translation component 44 includes a first translation seat 441, a first translation transmission component, and a first translation servo motor 442. The first translation servo motor 442 drives the first translation seat 441 to move horizontally via the first translation transmission component. The first translation transmission component is a transmission component that can convert the rotational motion of the servo motor into linear motion, such as a lead screw pair. The first translation transmission component is conventional technology in the art and will not be described in detail here.

[0031] The lifting assembly 43 is slidably mounted on the first translation seat 441. The lifting assembly 43 includes the first lifting seat 431, the lifting servo motor 432, and the lifting transmission assembly. The lifting servo motor 432 drives the first lifting seat 431 to move up and down through the lifting transmission assembly. The lifting transmission assembly is a transmission assembly that can convert the rotational motion of the servo motor into linear motion, such as a lead screw pair. The lifting transmission assembly is conventional technology in the art and will not be described in detail here.

[0032] The lifting assembly 43 and the first translation assembly 44 drive the chamfering cutter 42 to move up and down and horizontally respectively, so as to achieve the chamfering cutter 42 to move along the preset feed trajectory.

[0033] Both the chamfering blade 42 and the first rotating assembly 45 are mounted on the first lifting seat 431, with the chamfering blade 42 arranged vertically downwards. The first rotating assembly 45 includes a first rotating motor and a rotating transmission assembly. The first rotating motor drives the chamfering blade 42 to rotate around its own axis via the rotating transmission assembly. The rotating transmission assembly is a belt drive mechanism, a chain drive mechanism, or a gear drive mechanism.

[0034] The control module is electrically connected to the lifting servo motor 432, the first translation servo motor 442, and the first rotary motor, respectively. Furthermore, the control module is also electrically connected to the workpiece rotation drive device 32, enabling the chuck 31 and the chamfering cutter 42 to move in tandem. In other words, while the control module controls the rotation of the chuck 31 and the toothed workpiece 7, it simultaneously controls the chamfering cutter 42 to feed in tandem. The two work together to chamfer the toothed workpiece 7. During the machining process, the control module controls the chamfering cutter 42 to actively move along a preset feed trajectory, eliminating the need for the existing contour head to closely follow the surface of the toothed workpiece 7, effectively preventing tool skipping and ensuring the machining quality of the toothed workpiece 7.

[0035] The control module includes an input unit and a processing unit. The input unit can be a camera, scanner, or receiver, used to capture or receive workpiece drawings on-site, including but not limited to the three views of the toothed workpiece 7. The processing unit automatically generates linkage machining code based on the workpiece drawing. The linkage machining code includes workpiece rotation code and chamfering machining code.

[0036] The chuck 31 rotates according to the workpiece rotation code, and the chamfering cutter 42 performs a complete chamfering operation according to the chamfering processing code. The two work together to achieve the linked chamfering processing of the toothed part of the toothed workpiece 7. In this embodiment, the linkage refers to the joint movement of the workpiece 7 and the chamfering cutter 42, both of which are active movements and cooperate with each other during movement.

[0037] Combination Figure 2 and Figure 6 The deburring mechanism 5 is located on one side of the workpiece fixing assembly 3.

[0038] The deburring mechanism 5 includes a second base 51, a brush 52, a second translation component 53, a tilting component 54, and a second rotation component 55. The second translation component 53 and the tilting component 54 drive the brush 52 to move horizontally and vertically, respectively.

[0039] The second base 51 is mounted on the third base 13, and the second translation component 53 is mounted on the second base 51. Two horizontal guide rails are mounted on the second base 51. The second translation component 53 includes a second translation seat 531, a second translation transmission component, and a second translation servo motor 532. The second translation seat 531 is slidably connected to the horizontal guide rails, and the second translation servo motor 532 drives the second translation seat 531 to move horizontally via the first translation transmission component. The second translation transmission component is a transmission component that can convert the rotational motion of the servo motor into linear motion, such as a lead screw pair. The second translation transmission component is conventional technology in the art and will not be described in detail here.

[0040] The tilting movement component 54 is tilted and mounted on the second translation seat 531, which has two tilting guide rails. The tilting movement component 54 includes a slanted slide 541, a tilting transmission component, and a tilting servo motor 542. The slanted slide 541 is slidably connected to the tilting guide rails, and the tilting servo motor 542 drives the slanted slide 541 to tilt and move up and down via the tilting transmission component. The tilting transmission component is a transmission component that converts the rotational motion of the servo motor into linear motion, such as a lead screw pair. The tilting transmission component is conventional technology in the art and will not be described in detail here.

[0041] The brush 52 and the second rotating component 55 are both mounted on the inclined slide 541. The second rotating component 55 drives the brush 52 to rotate around its own axis.

[0042] The second translation servo motor 532, the tilt servo motor 542, and the second rotation component 55 are all electrically connected to the control module.

[0043] To prevent debris from falling onto the guide rail during deburring and affecting the smooth movement of the brush 52, the deburring mechanism 5 also includes two first accordion covers 56, two second accordion covers 57, and a third accordion cover 58. The first accordion covers 56 and the second accordion covers 57 are respectively located at both ends of the horizontal guide rail. The two ends of the first accordion covers are connected between the first end of the horizontal guide rail and the first end of the second translation seat 531, and the two ends of the second accordion covers 57 are connected between the second end of the horizontal guide rail and the second end of the second translation seat 531. The two ends of the third accordion cover 58 are connected between the first end of the inclined guide rail and the inclined slide seat 541. The length of the accordion covers 58 is freely extendable to accommodate the linear movement of the second translation seat 531 and the inclined slide seat 541.

[0044] Brush 52 can be a wire brush, ceramic brush, or nylon brush. In actual work, the appropriate bristles can be selected according to actual needs.

[0045] This embodiment can be a dry processing method, in which case a dust collector (not shown in the figure) can be configured. The dust collector is located on the outside of the base 1, and the dust collection port of the dust collector extends into the protective cover 2 to suck up the dust.

[0046] This embodiment can also be a wet processing method. The chamfering mechanism is equipped with a water spray head (not shown in the figure), which sprays water towards the chamfering blade. The base 1 is equipped with a water collection tank (not shown in the figure) for collecting cooling water. A filter water tank (not shown in the figure) is provided on the outside of the base 1. The water collection tank is connected to the filter water tank through a water pipe.

[0047] In summary, this invention, by linking the chuck 31 with the chamfering tool 42, improves processing efficiency and quality. Compared to existing follow-up machining methods, the chamfering tool in this invention actively moves along a preset feed trajectory under the control of the control module to achieve chamfering, effectively preventing tool skipping and ensuring the machining quality of the toothed workpiece 7. This invention also boasts advantages such as simple structure and convenient operation.

[0048] Finally, it should be emphasized that the above are only preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tooth-shaped chamfering and deburring device, characterized in that, include: A workpiece fixing assembly, comprising a chuck and a workpiece rotation drive device, wherein the workpiece rotation drive device can drive the chuck to rotate along a preset rotation axis; A chamfering mechanism is provided on one side of the workpiece fixing assembly. The chamfering mechanism includes a chamfering cutter, a lifting assembly, a first translation assembly, and a first rotation assembly. The chamfering cutter is arranged facing the chuck. The first rotation assembly drives the chamfering cutter to rotate around its own axis. The lifting assembly and the first translation assembly drive the chamfering cutter to move up and down and horizontally, respectively, so as to work together to realize the movement of the chamfering cutter along a preset feed trajectory. The control module is electrically connected to the workpiece rotation drive device, the lifting component, the first translation component, and the first rotation component, respectively, so that the chuck and the chamfering tool are linked.

2. The tooth profile chamfering and deburring device according to claim 1, characterized in that: The control module includes an input unit and a processing unit. The input unit is used to acquire a workpiece drawing, and the processing unit generates linkage machining code based on the workpiece drawing. The linkage machining code includes workpiece rotation code and chamfering machining code. The chuck rotates according to the workpiece rotation code, and the chamfering tool completes the chamfering process according to the chamfering processing code.

3. The tooth profile chamfering and deburring device according to claim 1, characterized in that: The chamfering mechanism also includes a first base; The first translation component is disposed on the first base. The first translation component includes a first translation seat, a first translation transmission component and a first translation servo motor. The first translation servo motor drives the first translation seat to move horizontally through the first translation transmission component. The lifting assembly is mounted on the first translational seat. The lifting assembly includes a first lifting seat, a lifting servo motor, and a lifting transmission assembly. The lifting servo motor drives the first lifting seat to move up and down through the lifting transmission assembly. The chamfering cutter and the first rotating assembly are both mounted on the first lifting seat. Both the lifting servo motor and the first translation servo motor are electrically connected to the control module.

4. The tooth profile chamfering and deburring device according to claim 3, characterized in that: The first rotating component includes a first rotating motor and a rotating transmission component. The first rotating motor drives the chamfering cutter head to rotate around its own axis through the rotating transmission component. The first rotating motor is electrically connected to the control module.

5. The tooth profile chamfering and deburring device according to any one of claims 1 to 4, characterized in that: The workpiece fixing assembly also includes a pallet, a rotating seat, a bearing, and a dust cover. The workpiece rotation drive device is located at the bottom of the pallet, the rotating seat is located on the pallet, the lower part of the rotating seat extends downward through the pallet and is connected to the workpiece rotation drive device, the chuck is located at the upper part of the rotating seat, the bearing is located between the rotating seat and the pallet, and the dust cover covers the lower part of the chuck between the pallet and the pallet.

6. The tooth profile chamfering and deburring device according to any one of claims 1 to 4, characterized in that: The tooth profile chamfering and deburring device also includes a deburring mechanism, which is disposed on one side of the workpiece fixing assembly.

7. The tooth profile chamfering and deburring device according to claim 6, characterized in that: The deburring mechanism includes a brush, a second translation component, a tilting component, and a second rotation component. The second translation component and the tilting component drive the brush to move horizontally and vertically, respectively, and the second rotation component drives the brush to rotate around its own axis.

8. The tooth profile chamfering and deburring device according to claim 7, characterized in that: The deburring mechanism also includes a second base; The second translation component is disposed on the second base. The second translation component includes a second translation seat, a second translation transmission component, and a second translation servo motor. The second translation servo motor drives the second translation seat to move horizontally through the second translation transmission component. The tilting moving component is disposed on the second translational seat. The tilting moving component includes a slanted slide, a tilting transmission component, and a tilting servo motor. The tilting servo motor drives the slanted slide to tilt up and down through the tilting transmission component. The brush and the second rotating component are both disposed on the slanted slide. The second translation servo motor, the tilt servo motor, and the second rotation component are all electrically connected to the control module.

9. The tooth profile chamfering and deburring device according to claim 8, characterized in that: The deburring mechanism further includes a horizontal guide rail, an inclined guide rail, a first accordion cover, a second accordion cover, and a third accordion cover. The second translation seat is slidably connected to the horizontal guide rail, and the inclined slide seat is slidably connected to the inclined guide rail. The two ends of the first accordion cover are respectively connected between the first end of the horizontal guide rail and the first end of the second translation seat; the two ends of the second accordion cover are respectively connected between the second end of the horizontal guide rail and the second end of the second translation seat; and the two ends of the third accordion cover are respectively connected between the first end of the inclined guide rail and the inclined slide.

10. The tooth profile chamfering and deburring device according to claim 8, characterized in that: The brush is a wire brush, ceramic brush, or nylon brush.

Images