Vibration grinding and polishing integrated machine
Patent Information
- Application Number
- CN202521270587.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-06-20
AI Technical Summary
[0003]目前,市场上的振动研磨抛光设备大多存在方向随着震动随机摆动的现象,而这种现象在使用的过程中容易出现一侧偏重的问题,从而导致在处理复杂形状和微小尺寸的零件时,内部的研磨配件无法对其外表均匀打磨,甚至会使打磨的零件发生碰撞导致残次品的出现,进而往往难以达到预期的加工效果,为此,我们提出振动研磨抛光一体机解决上述问题
本装置通过设置连接筒、弹簧罩、底座、限位筒、限位杆、限位板和拉伸弹簧的配合使用,可对研磨槽起到缓冲减震的作用,并使限位杆在限位筒的内部进行滑动,进而对弹簧的摆动方向进行限位,避免了振动研磨抛光一体机在使用的过程中方向随着震动随机摆动,从而避免了在使用的过程中出现一侧偏重的问题,保证了内部的研磨配件可以对零件外表均匀打磨,避免了打磨的零件发生碰撞导致残次品的出现,进而达到了预期的加工效果,同时,通过传感器能够实时监测研磨槽的振动情况,当振动超过预设范围时,传感器能够及时发出警报,提醒操作人员对设备进行维护或调整,进一步保证了设备的稳定性和工件的质量,此外,该振动研磨抛光一体机结构简单,操作方便,实用性强,适用于各种形状和尺寸的工件研磨抛光。
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Figure CN224688705U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of parts grinding equipment, and in particular to an integrated vibratory grinding and polishing machine. Background Technology
[0002] Vibratory grinding and polishing integrated machine is a surface treatment equipment that integrates functions such as vibratory grinding, polishing, deburring, and chamfering. It is widely used in parts processing in industries such as hardware, electronics, automobiles, and aerospace. It uses the principle of vibration to make the parts and grinding media (such as grinding stones and abrasives) move relative to each other, so as to achieve precision processing of the parts surface.
[0003] Currently, most vibratory grinding and polishing equipment on the market exhibits a phenomenon where the direction of vibration randomly oscillates. This phenomenon can easily lead to uneven weight distribution on one side during use, resulting in the internal grinding components failing to evenly polish the surface of complex-shaped and small-sized parts. It can even cause collisions between the polished parts, leading to defective products and making it difficult to achieve the desired processing effect. To address these issues, we propose an integrated vibratory grinding and polishing machine. Utility Model Content
[0004] The purpose of this invention is to provide an integrated vibratory grinding and polishing machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A vibratory grinding and polishing integrated machine includes a grinding tank, a connecting cylinder fixedly connected to the bottom surface of the grinding tank, a spring cover fixedly connected to the bottom surface of the connecting cylinder, a base located below the spring cover, a set of annularly arranged limiting cylinders fixedly connected to the upper surface of the base, a limiting rod slidably connected inside each limiting cylinder, a limiting plate fixedly connected to the bottom end of each limiting rod, a set of annularly arranged tension springs fixedly connected to the upper surface of the base, the top end of each tension spring and the top end of each limiting rod being fixedly connected to the inner top wall of the spring cover, each tension spring being located outside the limiting cylinder, and a sensor fixedly connected to the front of the mounting plate.
[0006] In a further embodiment, a fixed circular plate is fixedly connected to the bottom surface of the base, and a wear-resistant pad is fixedly connected to the bottom surface of the fixed circular plate. A set of annularly arranged fixing holes are provided on the bottom surface of the wear-resistant pad and the upper surface of the fixed circular plate.
[0007] In a further embodiment, a set of ring-shaped reinforcing plates are fixedly connected to the bottom surface of the grinding groove, and the bottom surface of each reinforcing plate is fixedly connected to the upper surface of the spring cover.
[0008] In a further embodiment, a connecting seat is fixedly installed on the outer surface of one of the reinforcing plates, and a control switch is fixedly installed on the front side of the connecting seat.
[0009] In a further embodiment, a slag discharge pipe is fixedly embedded in the inner bottom wall of the grinding tank, and a solenoid valve is installed on the outside of the slag discharge pipe.
[0010] In a further embodiment, the grinding tank is provided with a screen inside, the outer surface of the screen is fixedly connected to the inner wall of the slag discharge pipe, the bottom surface of the grinding tank is fixedly connected to an mounting plate, the front surface of the mounting plate is fixedly connected to a vibration motor, and the connecting cylinder is located outside the vibration motor.
[0011] In a further embodiment, a drain pipe is fixedly connected to the inner bottom wall of the grinding tank, and a conical block is fixedly connected to the inner bottom wall of the grinding tank.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This device, through the coordinated use of a connecting cylinder, spring cover, base, limiting cylinder, limiting rod, limiting plate, and tension spring, can buffer and dampen the grinding tank, and allow the limiting rod to slide inside the limiting cylinder, thereby limiting the swing direction of the spring. This prevents the integrated vibratory grinding and polishing machine from randomly swinging due to vibration during use, thus avoiding the problem of one-sided weight distribution. It ensures that the internal grinding components can evenly grind the surface of the parts, preventing collisions between grinding parts and the production of defective products, thereby achieving the desired processing effect. At the same time, the sensor can monitor the vibration of the grinding tank in real time. When the vibration exceeds the preset range, the sensor can promptly issue an alarm, reminding the operator to maintain or adjust the equipment, further ensuring the stability of the equipment and the quality of the workpiece. In addition, this integrated vibratory grinding and polishing machine has a simple structure, is easy to operate, and is highly practical, suitable for grinding and polishing workpieces of various shapes and sizes. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0014] Figure 2 This is a three-dimensional structural schematic diagram of the side view of this utility model.
[0015] Figure 3 This is a three-dimensional structural schematic diagram of the present invention from a top view.
[0016] Figure 4 This is a three-dimensional structural schematic diagram of the side sectional view of this utility model.
[0017] Figure 5 This is a three-dimensional structural diagram of the limiting cylinder of this utility model.
[0018] In the diagram: 1. Grinding tank; 2. Conical block; 3. Connecting cylinder; 4. Mounting plate; 5. Vibration motor; 6. Spring cover; 7. Base; 8. Limiting cylinder; 9. Limiting rod; 10. Limiting plate; 11. Tension spring; 12. Sensor; 13. Slag discharge pipe; 14. Solenoid valve; 15. Reinforcing plate; 16. Connecting seat; 17. Control switch; 18. Fixed circular plate; 19. Wear-resistant pad; 20. Drain pipe; 21. Screen; 22. Fixing hole. Detailed Implementation
[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-5In this utility model, the integrated vibratory grinding and polishing machine includes a grinding tank 1, a connecting cylinder 3 fixedly connected to the bottom surface of the grinding tank 1, a spring cover 6 fixedly connected to the bottom surface of the connecting cylinder 3, a base 7 provided below the spring cover 6, a set of annularly arranged limiting cylinders 8 fixedly connected to the upper surface of the base 7, a limiting rod 9 slidably connected inside each limiting cylinder 8, a limiting plate 10 fixedly connected to the bottom end of each limiting rod 9, a set of annularly arranged tension springs 11 fixedly connected to the upper surface of the base 7, the top end of each tension spring 11 and the top end of each limiting rod 9 fixedly connected to the inner top wall of the spring cover 6, each tension spring 11 located outside the limiting cylinder 8, and a sensor 12 fixedly connected to the front of the mounting plate 4.
[0023] With the above scheme, when the grinding tank 1 is working, the vibration motor 5 starts and drives the grinding tank 1 to vibrate. Since the connecting cylinder 3 is located outside the vibration motor 5, the spring cover 6 fixedly connected to the bottom surface of the connecting cylinder 3 is connected to the base 7 through the tension spring 11. Therefore, when the vibration motor 5 is working, the spring cover 6 will move up and down reciprocally under the action of the tension spring 11, thereby driving the grinding tank 1 to vibrate. At the same time, due to the setting of the limiting cylinder 8 and the limiting rod 9, the limiting rod 9 slides inside the limiting cylinder 8, which can limit the movement trajectory of the spring cover 6 and prevent it from deviating during the movement, thus ensuring the stability of the vibration of the grinding tank 1. In addition, the setting of the sensor 12 can monitor the vibration of the grinding tank 1 in real time. When the vibration is abnormal, an alarm can be issued in time to remind the operator to deal with it, further improving the stability and safety of the equipment. Secondly, the sensor 12 is a YD260 wireless vibration sensor 12.
[0024] Please see Figures 2-3 In this utility model, a fixed circular plate 18 is fixedly connected to the bottom surface of the base 7, and a wear-resistant pad 19 is fixedly connected to the bottom surface of the fixed circular plate 18. A set of annularly arranged fixing holes 22 are provided on the bottom surface of the wear-resistant pad 19 and the upper surface of the fixed circular plate 18.
[0025] Through the above scheme, the grinding equipment can be easily fixed to the ground or other supporting structures by setting the fixing hole 22, which increases the stability of the equipment and the convenience of installation. The wear-resistant pad 19 further enhances the friction between the base 7 and the ground or supporting structure, preventing the equipment from sliding or displacing during operation, thereby ensuring the stability of the vibration of the grinding tank 1 and the accuracy of the grinding work. A set of ring-shaped reinforcing plates 15 are fixedly connected to the bottom surface of the grinding tank 1. The bottom surface of each reinforcing plate 15 is fixedly connected to the upper surface of the spring cover 6. The setting of the reinforcing plates 15 effectively enhances the connection strength between the grinding tank 1 and the spring cover 6, making the grinding tank 1 more stable during vibration and less prone to deformation or damage. A connecting seat 16 is fixedly installed on the outer surface of one of the reinforcing plates 15. A control switch 17 is fixedly installed on the front of the connecting seat 16. The setting of the control switch 17 allows the user to easily control the operating parameters of the grinding equipment, such as grinding time and vibration frequency, thereby improving the operation convenience and work efficiency of the equipment.
[0026] Please see Figures 1-4 In this utility model, a slag discharge pipe 13 is fixedly embedded in the inner bottom wall of the grinding tank 1, and a solenoid valve 14 is installed on the outside of the slag discharge pipe 13.
[0027] Through the above scheme, the solenoid valve 14 can control the opening and closing of the slag discharge pipe 13. After the grinding work is completed, the residual material in the grinding tank 1 can be smoothly discharged by opening the solenoid valve 14, avoiding the contamination of the grinding tank 1 by the residual material. At the same time, it also facilitates the user to clean and maintain the grinding tank 1, improving the hygiene and service life of the equipment. The grinding tank 1 is equipped with a screen 21 inside. The outer surface of the screen 21 is fixedly connected to the inner wall of the slag discharge pipe 13. The screen 21 prevents the grinding materials from being discharged during the slag discharge process, ensuring the purity and quality of the ground product. The bottom surface of the grinding tank 1 is fixedly connected to the mounting plate 4, and the front surface of the mounting plate 4 is fixedly connected to the vibration motor 5. The connecting cylinder 3 is located outside the vibration motor 5. The vibration motor 5 can drive the grinding tank 1 to vibrate, so that the grinding materials in the grinding tank 1 are more fully mixed and ground, improving the grinding effect and efficiency. The connecting cylinder 3 is located outside the vibrating motor 5, which can protect and support the vibrating motor 5, preventing it from being damaged or generating excessive vibration noise during operation. The inner bottom wall of the grinding tank 1 is fixedly connected to a drain pipe 20. By setting the drain pipe 20, the water or liquid waste from cleaning the surface of the workpiece during the grinding process can be easily discharged, avoiding the accumulation of water or liquid waste in the grinding tank 1, and further improving the hygiene and grinding effect of the equipment. The inner bottom wall of the grinding tank 1 is fixedly connected to a conical block 2. The setting of the conical block 2 can make the grinding material in the grinding tank 1 better gather towards the center during vibration, which is convenient for grinding and discharge.
[0028] The working principle of this utility model is as follows: When grinding and polishing are required, the vibration motor 5 is started, which drives the mounting plate 4 and the grinding tank 1 to vibrate. The material in the grinding tank 1 is ground and polished under the action of vibration. At the same time, water is injected into the interior of the grinding tank 1 to wash away the grinding residue on the surface of the workpiece. The washed water is discharged through the drain pipe 20 to facilitate uniform polishing of the workpiece surface. The setting of the conical block 2 allows the material to be evenly dispersed in the grinding tank 1, improving the grinding and polishing effect. Meanwhile, the impurities and debris generated by the material during the grinding and polishing process can fall into the slag discharge pipe 13 through the screen 21. Opening the solenoid valve 14 can discharge the impurities and debris for easy cleaning. In addition, the setting of the tension spring 11 can buffer and dampen the grinding tank 1 during the grinding and polishing process, reducing the impact of vibration on the equipment and improving the stability and service life of the equipment. The control switch 17 allows the operator to control and adjust the equipment, improving the ease of operation. The setting of the fixed circular plate 18 and the wear-resistant pad 19 can increase the contact area between the equipment and the ground, improving the stability of the equipment. At the same time, the setting of the wear-resistant pad 19 can reduce the friction between the equipment and the ground, protecting the equipment from damage.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A vibratory grinding and polishing integrated machine, characterized in that: The device includes a grinding tank (1), a connecting cylinder (3) is fixedly connected to the bottom surface of the grinding tank (1), a spring cover (6) is fixedly connected to the bottom surface of the connecting cylinder (3), a base (7) is provided below the spring cover (6), a set of annularly arranged limiting cylinders (8) is fixedly connected to the upper surface of the base (7), a limiting rod (9) is slidably connected inside each limiting cylinder (8), a limiting plate (10) is fixedly connected to the bottom end of each limiting rod (9), a set of annularly arranged tension springs (11) is fixedly connected to the upper surface of the base (7), the top end of each tension spring (11) and the top end of each limiting rod (9) are fixedly connected to the inner top wall of the spring cover (6), each tension spring (11) is located outside the limiting cylinder (8), a mounting plate (4) is fixedly connected to the bottom surface of the grinding tank (1), and a sensor (12) is fixedly connected to the front side of the mounting plate (4).
2. The integrated vibration grinding and polishing machine according to claim 1, characterized in that: The bottom surface of the base (7) is fixedly connected to a fixed circular plate (18), and the bottom surface of the fixed circular plate (18) is fixedly connected to a wear-resistant pad (19). A set of annularly arranged fixing holes (22) are provided on the bottom surface of the wear-resistant pad (19) and the upper surface of the fixed circular plate (18).
3. The integrated vibration grinding and polishing machine according to claim 1, characterized in that: The bottom surface of the grinding groove (1) is fixedly connected to a set of ring-shaped reinforcing plates (15), and the bottom surface of each reinforcing plate (15) is fixedly connected to the upper surface of the spring cover (6).
4. The integrated vibration grinding and polishing machine according to claim 3, characterized in that: A connecting seat (16) is fixedly installed on the outer surface of one of the reinforcing plates (15), and a control switch (17) is fixedly installed on the front side of the connecting seat (16).
5. The integrated vibration grinding and polishing machine according to claim 1, characterized in that: The inner bottom wall of the grinding tank (1) is fixedly embedded with a slag discharge pipe (13), and a solenoid valve (14) is installed on the outside of the slag discharge pipe (13).
6. The integrated vibration grinding and polishing machine according to claim 1, characterized in that: The grinding tank (1) is equipped with a screen (21) inside. The outer surface of the screen (21) is fixedly connected to the inner wall of the slag discharge pipe (13). The front of the mounting plate (4) is fixedly connected to a vibration motor (5). The connecting cylinder (3) is located outside the vibration motor (5).
7. The integrated vibration grinding and polishing machine according to claim 1, characterized in that: The inner bottom wall of the grinding tank (1) is fixedly connected to a drain pipe (20), and the inner bottom wall of the grinding tank (1) is fixedly connected to a conical block (2).