Iron core end cap feeding machine

Abstract

The utility model provides iron core end cover feeding machine belongs to iron core end cover field, including frame, the bottom fixed connection of frame has the motor of adjusting direction, the output shaft of motor of adjusting direction is fixedly connected with iron core end cover storage frame through the shaft coupling, the output shaft of motor of adjusting direction is fixedly connected with electric push rod through the shaft coupling. The utility model discloses the frame, motor of adjusting direction, iron core end cover storage frame, electric push rod, push material arc frame, side plate, side motor, transmission side roll column, conveyer belt, end cover vision correction frame, vertical frame, upper motor, rotating screw column, movable block, spacing long column, electric telescopic long column and magnetic suction end cover feeding compression cover are set up, can provide the effect of cover compression forming for structure, thereby not needing other work equipment to make structure to form, reduces the demand of other work equipment in work, reduces the cost needed in work, improves the work speed of subsequent work, improves the work efficiency of overall work.

Description

Technical Field

[0001] This utility model relates to the field of iron core end caps, and more specifically, to an iron core end cap feeding machine. Background Technology

[0002] Core end caps, as an important component of the core structure of electrical equipment such as motors and transformers, are precisely installed at both ends of the core. They not only undertake the crucial task of sealing the magnetic circuit, effectively preventing magnetic flux leakage and ensuring efficient and stable conduction of the magnetic field within the core, thereby improving the electromagnetic performance of the equipment; but also play a role in stabilizing the core structure, enhancing the overall rigidity and mechanical strength of the core, and reducing deformation or damage caused by vibration or external forces. During production, a core end cap feeding machine is required for loading the end caps.

[0003] A search revealed that Chinese patent CN221158946U discloses a "welding device for an iron core end cap," comprising a non-driving end cap, an iron core, and two bolts. Each bolt includes an end portion, a middle portion, and a threaded portion connected sequentially. The threaded portion is 2-3 cm long and has a hexagonal end. After passing through a first mounting hole on the non-driving end cap, the threaded portion aligns with a second mounting hole on the iron core. Rotating the end cap causes the threaded portion to drill a thread in the iron core that matches the threaded portion, thereby fixing the non-driving end cap to the iron core. This invention ensures that the bolts experience minimal vibration torque during generator operation, significantly reducing the risk of bolt breakage due to generator vibration. However, the following drawbacks still exist:

[0004] (1) Most of the iron core end cap feeding machines on the market are not very fast to use and do not provide the effect of cap pressing for the structure. Therefore, other working equipment is needed to form the structure, which increases the demand for other equipment in the work, increases the cost required in the work, reduces the speed of subsequent work, and affects the overall work efficiency.

[0005] (2) It does not provide a way to discharge damaged materials from the structure, which increases the need for subsequent workers to judge the parts, increases the workload, slows down the progress of subsequent work, and is not conducive to the accurate feeding of the structure. Therefore, a core end cap feeding machine is proposed. Utility Model Content

[0006] The purpose of this utility model is to address the current problem of not providing a cover molding for the structure.

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0008] The present invention is as follows: a core end cap feeding machine includes a frame, a directional motor fixedly connected to the bottom of the frame, a core end cap storage rack fixedly connected to the output shaft of the directional motor via a coupling, an electric push rod fixedly connected to the output shaft of the directional motor via a coupling, a pushing arc frame fixedly connected to the top of the electric push rod, a side plate fixedly connected to the top of the frame, a side motor fixedly connected to one side of the side plate, a transmission side roller fixedly connected to the output shaft of the side motor via a coupling, a conveyor belt movably connected to the outer wall of the transmission side roller, and an end cap visual correction frame fixedly connected to the top of the side plate.

[0009] A vertical frame is fixedly connected to the top of the frame, and an upper motor is fixedly connected to one side of the vertical frame. The output shaft of the upper motor is fixedly connected to a rotating threaded column via a coupling. A movable block is movably connected to the outer wall of the rotating threaded column. A limiting column is movably connected to one side of the movable block. An electric telescopic column is fixedly connected to the bottom of the movable block. A magnetic end cap for feeding and pressing is fixedly connected to the bottom end of the electric telescopic column. This provides a pressing effect for the structure, eliminating the need for other working equipment to form the structure. This reduces the need for other working equipment during operation, lowers the operating costs, increases the speed of subsequent work, and improves the overall work efficiency.

[0010] As a preferred technical solution of this utility model, a horizontal plate is fixedly connected to the top of the frame, a stepping feed motor is fixedly connected to one side of the horizontal plate, the output shaft of the stepping feed motor is fixedly connected to a transmission horizontal roller through a coupling, and a stepping feed belt is movably connected to the outer wall of the transmission horizontal roller.

[0011] As a preferred technical solution of this utility model, an inner pad is fixedly connected to one side of the horizontal plate, and the length of the inner pad is less than the length of the horizontal plate.

[0012] As a preferred technical solution of this utility model, a small support frame is fixedly connected to the top of the horizontal plate, and a damage monitoring device is fixedly connected to the top of the small support frame.

[0013] As a preferred technical solution of this utility model, an outer frame is fixedly connected to one side of the horizontal plate, an electric telescopic short column is fixedly connected inside the outer frame, and a pusher plate is fixedly connected to one end of the electric telescopic short column.

[0014] As a preferred technical solution of this utility model, a defective product channel is fixedly connected to one side of the horizontal plate, and the width of the defective product channel is greater than the length of the pusher plate.

[0015] As a preferred technical solution of this utility model, an electric lifting sleeve is fixedly connected to the bottom of the frame, and a base is fixedly connected to the bottom of the electric lifting sleeve, and there are two electric lifting sleeves and two bases.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. By setting up a frame, a directional motor, an iron core end cap storage rack, an electric push rod, a pusher arc frame, a side plate, a side motor, a transmission side roller, a conveyor belt, an end cap visual correction frame, a vertical frame, an upper motor, a rotating threaded column, a movable block, a limiting long column, an electric telescopic long column, and a magnetic end cap feeding and pressing cover, the structure can be provided with a cover pressing forming effect, thus eliminating the need for other working equipment to form the structure, reducing the demand for other working equipment during the operation, lowering the cost required during the operation, increasing the speed of subsequent work, and improving the overall work efficiency;

[0018] 2. By setting up a horizontal plate, a stepping feed motor, a transmission horizontal roller column, a stepping feed belt, an inner pad plate, a small support frame, a damage monitoring device, an outer frame, an electric telescopic short column, a pusher plate, and a defective product channel, the structure can be provided with the effect of discharging damaged materials, thereby reducing the manual work of searching for each item in subsequent work, speeding up the work process of subsequent work, and facilitating the rapid progress of subsequent work. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram of the iron core end cap feeding machine provided by this utility model;

[0020] Figure 2 A bottom view of the iron core end cap feeding machine provided by this utility model;

[0021] Figure 3 A top view of the iron core end cap feeding machine provided by this utility model;

[0022] Figure 4 A cross-sectional view of the iron core end cap feeding machine provided by this utility model;

[0023] Figure 5 A side sectional view of the iron core end cap feeding machine provided by this utility model.

[0024] The diagram shows: 1. Frame; 2. Directional motor; 3. Iron core end cap storage rack; 4. Electric push rod; 5. Pushing arc frame; 6. Side plate; 7. Side motor; 8. Drive side roller; 9. Conveyor belt; 10. End cap visual correction frame; 11. Vertical frame; 12. Upper motor; 13. Rotating threaded column; 14. Movable block; 15. Limiting long column; 16. Electric telescopic long column; 17. Magnetic end cap loading and clamping cover; 18. Base; 19. Horizontal plate; 20. Stepping feed motor; 21. Drive horizontal roller; 22. Stepping feed belt; 23. Inner pad plate; 24. Small support frame; 25. Damage monitoring equipment; 26. Outer frame; 27. Electric telescopic short column; 28. Pushing plate; 29. ​​Defective product channel; 30. Electric lifting sleeve plate. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0026] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0027] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0029] As shown in 1-5, this embodiment proposes a core end cap feeding machine, including a frame 1. A directional motor 2 is fixedly connected to the bottom of the frame 1. The output shaft of the directional motor 2 is fixedly connected to a core end cap storage rack 3 via a coupling. An electric push rod 4 is fixedly connected to the output shaft of the directional motor 2 via a coupling. A pushing arc frame 5 is fixedly connected to the top of the electric push rod 4. A side plate 6 is fixedly connected to the top of the frame 1. A side motor 7 is fixedly connected to one side of the side plate 6. A transmission side roller 8 is fixedly connected to the output shaft of the side motor 7 via a coupling. A conveyor belt 9 is movably connected to the outer wall of the transmission side roller 8. An end cap visual correction frame 10 is fixedly connected to the top of the side plate 6.

[0030] A vertical frame 11 is fixedly connected to the top of the frame 1. An upper motor 12 is fixedly connected to one side of the vertical frame 11. The output shaft of the upper motor 12 is fixedly connected to a rotating threaded column 13 via a coupling. A movable block 14 is movably connected to the outer wall of the rotating threaded column 13. A limiting column 15 is movably connected to one side of the movable block 14. An electric telescopic column 16 is fixedly connected to the bottom of the movable block 14. A magnetic end cap feeding and pressing cover 17 is fixedly connected to the bottom end of the electric telescopic column 16. This can provide a cover pressing and forming effect for the structure, thereby eliminating the need for other working equipment to form the structure, reducing the need for other working equipment during the operation, lowering the cost required during the operation, increasing the speed of subsequent work, and improving the overall work efficiency.

[0031] As shown in 1-5, in a preferred embodiment, based on the above method, a horizontal plate 19 is fixedly connected to the top of the frame 1, a stepping feed motor 20 is fixedly connected to one side of the horizontal plate 19, the output shaft of the stepping feed motor 20 is fixedly connected to a transmission horizontal roller 21 through a coupling, and a stepping feed belt 22 is movably connected to the outer wall of the transmission horizontal roller 21, which can provide a stepping feeding effect for the iron core. An inner pad 23 is fixedly connected to one side of the horizontal plate 19, and the length of the inner pad 23 is less than the length of the horizontal plate 19, which can provide downward pressure gravity support.

[0032] A small support frame 24 is fixedly connected to the top of the horizontal plate 19, and a damage monitoring device 25 is fixedly connected to the top of the small support frame 24. This device can monitor and judge damaged parts to facilitate subsequent operations on the damaged parts. An outer frame 26 is fixedly connected to one side of the horizontal plate 19. An electric telescopic short column 27 is fixedly connected inside the outer frame 26. A pusher plate 28 is fixedly connected to one end of the electric telescopic short column 27, which can push out the damaged parts so that the damaged material does not affect the processing of subsequent work. A defective product channel 29 is fixedly connected to one side of the horizontal plate 19. The width of the defective product channel 29 is greater than the length of the pusher plate 28, which can guide the damaged parts.

[0033] An electric lifting sleeve 30 is fixedly connected to the bottom of the frame 1. A base 18 is fixedly connected to the bottom of the electric lifting sleeve 30. There are two electric lifting sleeves 30 and two bases 18, which provides normal working height for the structure and can also adjust the overall working height of the structure.

[0034] Specifically, when using this iron core end cap feeding machine: The electric lifting sleeve 30 is activated, adjusting the overall working height of the frame 1. The end cap is placed on top of the iron core end cap storage rack 3. The directional motor 2 starts operating, and its output shaft rotates, causing the iron core end cap storage rack 3 to rotate. The top of the conveyor belt 9 is rotated, and the electric push rod 4 extends, causing the pushing arc frame 5 to push the end cap, moving it to the top of the conveyor belt 9. At this time, the side motor 7 operates, and its output shaft rotates, causing the transmission side roller 8 to rotate. The rotation of the transmission side roller 8 causes the conveyor belt 9 to move the end cap, aligning it horizontally in a straight line within the end cap visual correction frame 10, until the inner rear end of the end cap visual correction frame 10 contacts the end cap, causing it to stop. Simultaneously, the iron core is placed on the stepping feed belt 22. The operation of the stepping feed motor 20 causes the transmission horizontal roller 21 to rotate, also moving the stepping feed belt 22. The feed belt 22 moves the iron core to a horizontal position with the end cover. At this time, the upper motor 12 works, causing the rotating threaded column 13 to rotate, which in turn causes the movable block 14 to move the magnetic end cover loading and clamping cover 17 to the top of the end cover. The electric telescopic column 16 extends, allowing the magnetic end cover loading and clamping cover 17 to wrap around the outer wall of the end cover. At the same time, the magnetic force attached to the end cover attracts it. Then, the upper motor 12 works again, causing the magnetic end cover loading and clamping cover 17 to move the end cover above the iron core. The electric telescopic column 16 extends, allowing the end cover to press down against the iron core. At the same time, the magnetic force of the magnetic end cover loading and clamping cover 17 is disconnected. The feed belt 22 moves again, causing the iron core end cover to move to below the damage monitoring device 25. At the same time, the iron core end cover is monitored. If it is a damaged part, when the material moves to the push plate 28, the electric telescopic column 27 extends, causing the push plate 28 to push the material to the defective product channel 29.

[0035] All technical features in this embodiment can be freely combined according to actual needs.

[0036] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A core end cap feeding machine, comprising a frame (1), characterized in that, A directional motor (2) is fixedly connected to the bottom of the frame (1). The output shaft of the directional motor (2) is fixedly connected to an iron core end cover storage rack (3) via a coupling. An electric push rod (4) is fixedly connected to the output shaft of the directional motor (2) via a coupling. A pusher arc frame (5) is fixedly connected to the top of the electric push rod (4). A side plate (6) is fixedly connected to the top of the frame (1). A side motor (7) is fixedly connected to one side of the side plate (6). A transmission side roller (8) is fixedly connected to the output shaft of the side motor (7) via a coupling. A conveyor belt (9) is movably connected to the outer wall of the transmission side roller (8). An end cover visual correction frame (10) is fixedly connected to the top of the side plate (6). A vertical frame (11) is fixedly connected to the top of the frame (1). An upper motor (12) is fixedly connected to one side of the vertical frame (11). The output shaft of the upper motor (12) is fixedly connected to a rotating threaded column (13) via a coupling. A movable block (14) is movably connected to the outer wall of the rotating threaded column (13). A limit column (15) is movably connected to one side of the movable block (14). An electric telescopic column (16) is fixedly connected to the bottom of the movable block (14). A magnetic end cap loading and pressing cover (17) is fixedly connected to the bottom end of the electric telescopic column (16).

2. The iron core end cap feeding machine according to claim 1, characterized in that, A horizontal plate (19) is fixedly connected to the top of the frame (1), and a step feed motor (20) is fixedly connected to one side of the horizontal plate (19). The output shaft of the step feed motor (20) is fixedly connected to a transmission horizontal roller (21) through a coupling. A step feed belt (22) is movably connected to the outer wall of the transmission horizontal roller (21).

3. The iron core end cap feeding machine according to claim 2, characterized in that, An inner pad (23) is fixedly connected to one side of the horizontal plate (19), and the length of the inner pad (23) is less than the length of the horizontal plate (19).

4. The iron core end cap feeding machine according to claim 2, characterized in that, A small support frame (24) is fixedly connected to the top of the horizontal plate (19), and a damage monitoring device (25) is fixedly connected to the top of the small support frame (24).

5. The iron core end cap feeding machine according to claim 2, characterized in that, An outer frame (26) is fixedly connected to one side of the horizontal plate (19), an electric telescopic short column (27) is fixedly connected inside the outer frame (26), and a pusher plate (28) is fixedly connected to one end of the electric telescopic short column (27).

6. The iron core end cap feeding machine according to claim 2, characterized in that, A defective product channel (29) is fixedly connected to one side of the horizontal plate (19), and the width of the defective product channel (29) is greater than the length of the push plate (28).

7. The iron core end cap feeding machine according to claim 1, characterized in that, The bottom of the frame (1) is fixedly connected to an electric lifting sleeve (30), and the bottom of the electric lifting sleeve (30) is fixedly connected to a base (18), and there are two electric lifting sleeves (30) and two bases (18).

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