A device for adjusting the flowability of a liquid and automatically controlling the flow
Patent Information
- Application Number
- CN202522227631.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0004]鉴于现有技术中的上述缺陷或不足,期望提供一种可调节液体流动性并自动控制流量的装置,能够解决现有技术中流量监测装置安装不便且易损伤管道的问题,实现快速、无损、牢固的管道连接,并具备高精度的流量监测与控制功能
1、无损连接与快速安装:通过设置在盒体两侧的限位机构,利用第一限位环和第二限位环从多个方向协同夹持管道,无需在管道上开孔或焊接,实现了完全无损的快速安装与拆卸,保护了管道完整性,极大方便了现场施工与维护;
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Figure CN224696272U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fluid measurement and control technology, specifically to a device that can adjust the fluidity of a liquid and automatically control its flow rate. Background Technology
[0002] Flow meters, as devices capable of real-time monitoring of liquid flow, are widely used in industrial automation, agricultural irrigation, and laboratory systems. However, some existing flow meters or flow monitoring devices often require drilling or welding into existing pipelines during installation. This is not only cumbersome but, more importantly, can cause permanent damage to the pipeline. For example, Chinese patent CN201711214191.1 discloses an online calibration device for large-diameter liquid flow meters. While this solves the calibration problem in specific scenarios, its installation process remains complex and may involve temporary or permanent modifications to the pipeline structure. These installation methods are not only cumbersome and time-consuming, but more importantly, they can cause irreversible damage to the pipeline system, increasing potential leakage risks and subsequent maintenance costs.
[0003] Therefore, there is an urgent need in the field for a liquid flow monitoring and control device that can be quickly and easily connected to liquid pipelines without causing any damage to the pipelines during the connection process. Utility Model Content
[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a device that can adjust the fluidity of liquid and automatically control the flow rate, which can solve the problems of inconvenient installation and easy damage to pipelines in the prior art flow monitoring devices, realize fast, non-destructive and secure pipeline connection, and have high-precision flow monitoring and control functions.
[0005] According to the technical solution provided by the present utility model embodiment, a device for adjusting liquid flowability and automatically controlling flow rate includes a housing, wherein an inlet glass tube and an outlet glass tube are fixedly installed inside the housing, and a drip sensor for detecting liquid flow is fixedly connected between the outlet glass tube and the inlet glass tube; a four-inlet, two-outlet programmable control board is fixedly installed inside the housing and electrically connected to the drip sensor; and limiting mechanisms are respectively disposed on both sides of the housing for clamping and fixing the liquid tube from the outside. The limiting mechanism includes mounting seats fixedly installed on both sides of the housing, a bidirectional screw rotatably connected to the mounting seats via bearings and passing through the mounting seats, threaded sleeves screwed onto the two reverse threads of the bidirectional screw, a movable seat fixedly connected to the threaded sleeves, a first limiting ring fixedly connected to the side of the movable seat, a slidably installed synchronous disc inside the movable seat, a T-shaped rod sleeved on the outside of the synchronous disc, and a second limiting ring fixedly connected to the T-shaped rod; and a locking structure, which is disposed above the mounting seats and used to lock the rotational position of the bidirectional screw.
[0006] In this invention, one side of the box body is provided with a water outlet corresponding to the water outlet glass tube, and is also provided with a reset interface and a power cord interface. The other side of the box body is provided with a water inlet corresponding to the water inlet glass tube, and is also provided with a water inlet vent and an expansion interface for connecting external sensors or indicator lights.
[0007] In this invention, sealing rings are bonded to the inner walls of both the inlet glass tube and the outlet glass tube. A slider is fixedly installed on the side of the screw sleeve. The inner wall of the mounting base is provided with a groove that matches the slider. The slider is embedded in the groove and can slide along it.
[0008] In this invention, both the movable seat and the fixed seat have accommodating cavities inside. A first anti-slip pad is adhered to the inner side of the first limiting ring, and a second anti-slip pad is adhered to the inner side of the second limiting ring.
[0009] In this utility model, the synchronization disc includes a central column and end discs fixedly connected. The end of the T-shaped rod is slidably installed inside the movable seat. The end of the T-shaped rod is provided with a through hole adapted to the central column. The central column passes through the through hole. The two end discs are respectively located on both sides of the end of the T-shaped rod.
[0010] In this utility model, a first bolt is fixedly connected to the side of the upper synchronous disk, and the first bolt is screwed to the upper movable seat. The bottom of the upper movable seat is provided with a first sliding opening for the upper T-shaped rod to slide. A second bolt is fixedly connected to the side of the lower synchronous disk, and the second bolt is screwed to the lower movable seat. The top of the lower movable seat is provided with a second sliding opening for the lower T-shaped rod to slide.
[0011] In this utility model, the locking structure includes a rotating disk slidably sleeved on the outside of the bidirectional screw, a locking pin and a fixing seat fixedly installed above the mounting base, a fixing rod fixedly installed inside the fixing seat, a pressure rod slidably sleeved on the outside of the fixing rod, and a spring sleeved on the outside of the fixing rod. A guide key is fixedly installed on the outside of the bidirectional screw, the rotating disk is provided with a keyway adapted to the guide key, and the side of the rotating disk is provided with locking holes arranged in a ring array. The locking pin can selectively extend into any of the locking holes.
[0012] In this invention, the spring is located between the pressure rod and the fixed base, the pressure rod abuts against the side of the rotating disk, and the side of the fixed base is provided with a third sliding opening for the pressure rod to slide.
[0013] In summary, the beneficial effects of this utility model are as follows: 1. Non-destructive connection and rapid installation: Through the limiting mechanism set on both sides of the box, the pipe is clamped from multiple directions by the first limiting ring and the second limiting ring. There is no need to drill holes or weld on the pipe, which realizes completely non-destructive rapid installation and disassembly, protects the integrity of the pipe, and greatly facilitates on-site construction and maintenance. 2. Secure and reliable connection: The bidirectional screw drive ensures the synchronization and balance of clamping forces on both sides. Combined with the locking structure, the clamping state can be reliably locked to prevent loosening due to vibration or other reasons, thus ensuring the stability of the connection during monitoring. 3. Precise measurement and intelligent control: It adopts a transparent glass tube combined with a high-sensitivity drip sensor and a programmable control board, which can monitor minute flow changes in real time and accurately, and can output control signals according to preset logic to achieve automated management; 4. Excellent sealing performance: The built-in sealing ring in the glass tube effectively prevents liquid leakage at the connection point, improving the safety and reliability of the entire system. Attached Figure Description
[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the external structure of this utility model; Figure 2 This is a top view of the box body of this utility model; Figure 3 This is a rear view structural diagram of the box body of this utility model; Figure 4 This is an enlarged structural schematic diagram of part AA of this utility model; Figure 5 This is a top view of the rotating disk of this utility model. Figure 6 This is a schematic diagram of the connection between the synchronous disc and the T-shaped rod of this utility model.
[0015] The following are the labels in the diagram: 1. Box body; 2. Inlet glass tube; 3. Outlet glass tube; 4. Drip sensor; 5. Four-inlet, two-outlet programmable control board; 6. Mounting base; 7. Bidirectional screw; 8. Screw sleeve; 9. Movable seat; 10. First limit ring; 11. Synchronous disc; 12. T-shaped rod; 13. Second limit ring; 14. Rotating disc; 15. Locking pin; 16. Fixed seat; 17. Fixed rod; 18. Pressure rod; 19. Spring; 20. Reset interface; 21. Power cord interface; 22. Inlet vent; 23. Signal indicator interface; 24. Sealing ring. Detailed Implementation
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.
[0017] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0018] Please refer to Figures 1 to 6A device for adjusting liquid flow and automatically controlling flow rate includes a housing 1, inside which an inlet glass tube 2 and an outlet glass tube 3 are fixedly installed. A drip sensor 4 for detecting liquid flow is fixedly connected between the outlet glass tube 3 and the inlet glass tube 2. A four-input, two-output programmable control board 5 is fixedly installed inside the housing 1 and electrically connected to the drip sensor 4 for processing sensor signals and executing control logic. Limiting mechanisms are respectively disposed on both sides of the housing 1 for clamping and fixing the liquid pipes from the outside. The mechanism includes mounting seats 6 fixedly installed on both sides of the housing 1, a bidirectional screw 7 rotatably connected to the mounting seats 6 via bearings and passing through the mounting seats 6, threaded sleeves 8 screwed onto the two reverse threads of the bidirectional screw 7, a movable seat 9 fixedly connected to the threaded sleeves 8, a first limiting ring 10 fixedly connected to the side of the movable seat 9, a synchronous disc 11 slidably installed inside the movable seat 9, a T-shaped rod 12 sleeved on the outside of the synchronous disc 11, and a second limiting ring 13 fixedly connected to the T-shaped rod 12; and a locking structure, which is located above the mounting seats 6 and is used to lock the rotational position of the bidirectional screw 7.
[0019] like Figure 1 , Figure 2 and Figure 3 As shown, the top of the box body 1 is fitted with a cover using countersunk screws. One side of the box body 1 has a water outlet corresponding to the water outlet glass tube 3, and includes a reset interface 20 and a power cord interface 21. The other side of the box body 1 has a water inlet corresponding to the water inlet glass tube 2, and includes a water inlet vent 22 and an expansion interface 23 for connecting external sensors or indicator lights to meet the needs of power supply, reset, ventilation, and external device expansion. Sealing rings 24 are bonded to the inner walls of both the water inlet glass tube 2 and the water outlet glass tube 3 to ensure a tight seal at the connection. A slider is fixedly mounted on the side of the screw sleeve 8, and the inner wall of the mounting base 6 has a groove that fits the slider. The slider is embedded in the groove and can slide along it.
[0020] like Figure 1 , Figure 4 and Figure 6As shown, both the movable seat 9 and the fixed seat 16 have accommodating cavities inside. A first anti-slip pad is adhered to the inner side of the first limiting ring 10, and a second anti-slip pad is adhered to the inner side of the second limiting ring 13. The synchronous disc 11 includes a central column and end discs fixedly connected. The end of the T-shaped rod 12 is slidably installed inside the movable seat 9. The end of the T-shaped rod 12 has a through hole adapted to the central column, through which the central column passes. The two end discs are located on both sides of the end of the T-shaped rod 12. A first bolt is fixedly connected to the side of the upper synchronous disc 11 and screwed to the upper movable seat 9. The bottom of the upper movable seat 9 has a first sliding opening for the upper T-shaped rod 12 to slide. A second bolt is fixedly connected to the side of the lower synchronous disc 11 and screwed to the lower movable seat 9. The top of the lower movable seat 9 has a second sliding opening for the lower T-shaped rod 12 to slide. By rotating the first bolt and the second bolt, the synchronous disc 11 can be driven to slide within the movable seat 9.
[0021] like Figure 1 , Figure 4 and Figure 5 As shown, the locking structure includes a rotating disk 14 slidably sleeved on the outside of the bidirectional screw 7, a locking pin 15 and a fixing seat 16 fixedly installed above the mounting base 6, a fixing rod 17 fixedly installed inside the fixing seat 16, a pressure rod 18 slidably sleeved on the outside of the fixing rod 17, and a spring 19 sleeved on the outside of the fixing rod 17. A guide key is fixedly installed on the outside of the bidirectional screw 7. The rotating disk 14 has a keyway adapted to the guide key. The side of the rotating disk 14 has locking holes arranged in a circular array. The locking pin 15 can selectively extend into any of the locking holes. The spring 19 is located between the pressure rod 18 and the fixing seat 16. The pressure rod 18 abuts against the side of the rotating disk 14. The side of the fixing seat 16 has a third sliding opening for the pressure rod 18 to slide.
[0022] Working process: First, insert the two liquid pipes of the system to be monitored into the inlet glass tube 2 and the outlet glass tube 3, respectively. The built-in sealing ring 24 will form a tight contact with the outer wall of the liquid pipe to ensure the sealing of the connection. Then, pull the rotating disk 14 of the locking structure upward to overcome the elastic force of the spring 19. The locking pin 15 will disengage from the locking hole of the rotating disk 14. At the same time, rotating the rotating disk 14 can drive the bidirectional screw 7 of the limiting mechanism to rotate. The bidirectional screw 7 can drive the screw sleeves 8 on both sides, the movable seat 9 and the first limiting ring 10. The components move towards each other until the first anti-slip pad on the first limit ring 10 is tightly pressed against the upper and lower parts of the outer wall of the liquid pipe, completing the initial clamping of the liquid pipe in the vertical direction. Then, the rotating disk 14 is released, the spring 19 returns to its original position, and the pressure rod 18 pushes the rotating disk 14 downward. The locking pin 15 extends into the locking hole at the corresponding position to prevent the bidirectional screw 7 from reversing. Subsequently, rotating the first bolt and the second bolt can drive the synchronous disk 11 to move horizontally within the movable seat 9. Since the end of the T-shaped rod 12 is sleeved on the central column of the synchronous disk 11 through the through hole, The movement of the synchronous disc 11 will drive the T-shaped rod 12 and the second limiting ring 13 fixed thereto to move horizontally until the second anti-slip pad on the second limiting ring 13 is in close contact with the left and right sides of the outer wall of the liquid pipe. At this point, the liquid pipe is firmly clamped from four directions by the first limiting ring 10 and the second limiting ring 13. No holes or welding are required on the pipe, which realizes completely non-destructive and rapid installation and disassembly, protects the integrity of the pipe, greatly facilitates on-site construction and maintenance, and ensures the stability of the connection during monitoring. Then, the power is turned on at the power cord interface 21. The liquid flows through the inlet glass tube 2, the drip sensor 4 and the outlet glass tube 3. The drip sensor 4 transmits the detected flow signal to the four-input two-output programmable control board 5 in real time. The control board 5 processes the signal according to the preset program (such as flow threshold, time control and other logic) and can control the action of external actuators (such as solenoid valves, water pumps, etc.) through its output interface to realize automated management. The system can be reset through the reset interface 20 and connected to the front sensor or status indicator through the expansion interface 23.
[0023] The above description is merely a preferred embodiment of this utility model and an explanation of the technical principles and solutions employed. Furthermore, the scope of this invention is not limited to the specific combinations of the above-described technical features, but also includes other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in this utility model.
Claims
1. A device for adjusting the flowability of a liquid and automatically controlling its flow rate, comprising a housing (1), characterized in that: The box (1) is fixedly installed with an inlet glass tube (2) and an outlet glass tube (3). A drip sensor (4) for detecting liquid flow is fixedly connected between the outlet glass tube (3) and the inlet glass tube (2). The four-input two-output programmable control board (5) is fixedly installed inside the box (1) and is electrically connected to the drip sensor (4). The limiting mechanism is respectively disposed on both sides of the box body (1) for clamping and fixing the liquid pipeline from the outside. The limiting mechanism includes mounting seats (6) respectively fixedly installed on both sides of the box body (1), a bidirectional screw (7) rotatably connected to the mounting seat (6) through a bearing and passing through the mounting seat (6), a screw sleeve (8) respectively screwed on the two reverse threads of the bidirectional screw (7), a movable seat (9) fixedly connected to the screw sleeve (8), a first limiting ring (10) fixedly connected to the side of the movable seat (9), a synchronous disk (11) slidably installed inside the movable seat (9), a T-shaped rod (12) sleeved on the outside of the synchronous disk (11), and a second limiting ring (13) fixedly connected to the T-shaped rod (12). A locking structure is provided above the mounting base (6) for locking the rotational position of the bidirectional screw (7).
2. The device for adjusting liquid flowability and automatically controlling flow rate according to claim 1, characterized in that: The box (1) has an outlet on one side corresponding to the water outlet glass tube (3), and a reset interface (20) and a power cord interface (21). The box (1) has an inlet on the other side corresponding to the water inlet glass tube (2), and an inlet vent (22) and an expansion interface (23) for connecting external sensors or indicator lights.
3. The device for adjusting liquid flowability and automatically controlling flow rate according to claim 1, characterized in that: The inner walls of the inlet glass tube (2) and the outlet glass tube (3) are both bonded with sealing rings (24). A slider is fixedly installed on the side of the screw sleeve (8). The inner wall of the mounting base (6) is provided with a sliding groove that matches the slider. The slider is embedded in the sliding groove and can slide along it.
4. The device for adjusting liquid flowability and automatically controlling flow rate according to claim 1, characterized in that: Both the movable seat (9) and the fixed seat (16) are provided with accommodating cavities. The inner side of the first limiting ring (10) is bonded with a first anti-slip pad, and the inner side of the second limiting ring (13) is bonded with a second anti-slip pad.
5. The device for adjusting liquid flowability and automatically controlling flow rate according to claim 1, characterized in that: The synchronization disk (11) includes a central column and end plates that are fixedly connected. The end of the T-shaped rod (12) is slidably installed inside the movable seat (9). The end of the T-shaped rod (12) is provided with a through hole that is adapted to the central column. The central column passes through the through hole. The two end plates are located on both sides of the end of the T-shaped rod (12).
6. The device for adjusting liquid flowability and automatically controlling flow rate according to claim 1, characterized in that: [the upper part of the device is missing from the original text]. The side of the synchronization disk (11) is fixedly connected with a first bolt, which is screwed to the upper movable seat (9). The bottom of the upper movable seat (9) is provided with a first sliding opening for the upper T-shaped rod (12) to slide. The side of the lower synchronization disk (11) is fixedly connected with a second bolt, which is screwed to the lower movable seat (9). The top of the lower movable seat (9) is provided with a second sliding opening for the lower T-shaped rod (12) to slide.
7. The device for adjusting liquid flowability and automatically controlling flow rate according to claim 1, characterized in that: The locking structure includes a rotating disk (14) slidably sleeved on the outside of the bidirectional screw (7), a locking pin (15) and a fixed seat (16) fixedly installed above the mounting base (6), a fixed rod (17) fixedly installed inside the fixed seat (16), a pressure rod (18) slidably sleeved on the outside of the fixed rod (17), and a spring (19) sleeved on the outside of the fixed rod (17). A guide key is fixedly installed on the outside of the bidirectional screw (7). The rotating disk (14) is provided with a keyway that matches the guide key. The side of the rotating disk (14) is provided with locking holes arranged in a ring array. The locking pin (15) can selectively extend into any of the locking holes.
8. The device for adjusting liquid flowability and automatically controlling flow rate according to claim 7, characterized in that: The spring (19) is located between the pressure rod (18) and the fixed seat (16). The pressure rod (18) abuts against the side of the rotating disk (14). The side of the fixed seat (16) is provided with a third sliding opening for the pressure rod (18) to slide.
Citation Information
Patent Citations
Online calibration device for large-caliber liquid flowmeter
CN107860442A