A separation device based on ginger fibers
Patent Information
- Application Number
- CN202522174840.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0004]本实用新型的目的在于克服上述传统技术的不足之处,提供一种基于生姜纤维的分离装置,旨在解决生姜浆液容易出现淀粉结块影响生姜纤维分离效率的技术问题
避免生姜浆液分离前出现淀粉结块的情况,调节机构的设置便于将浆液的搅拌和分离相结合,打散淀粉块后直接进行离心分离,进而提高了生姜纤维分离效率的技术效果。
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Figure CN224711637U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ginger processing technology, and in particular to a separation device based on ginger fiber. Background Technology
[0002] The dietary fiber in ginger has health benefits such as promoting digestion, anti-oxidation, and regulating blood sugar and cholesterol, but it should be consumed in moderation. Ginger fiber can increase intestinal motility and prevent constipation. Every 100 grams of ginger contains about 2 grams of dietary fiber, which helps improve gastrointestinal function. The polyphenols in the fiber (such as gingerol) can neutralize free radicals, reduce the risk of chronic diseases, and their active ingredients have anti-inflammatory effects, which may relieve arthritis symptoms.
[0003] Currently, ginger fiber separation mainly relies on centrifugal equipment. After ginger is pulped, it needs to be injected into the centrifugal equipment for separation. Since pulping and centrifugation are not continuous, starch is prone to local clumps after pulping. When the clumps of starch are injected into the centrifugal equipment, it will directly affect the centrifugation effect. The presence of starch clumps causes incomplete stratification of the slurry during centrifugation, which in turn directly reduces the separation efficiency of ginger fiber. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the above-mentioned traditional technologies and provide a separation device based on ginger fiber, which aims to solve the technical problem that the starch clumps in ginger slurry easily affect the separation efficiency of ginger fiber.
[0005] The objective of this utility model is achieved through the following technical measures: A ginger fiber-based separation device includes a Z-shaped base and a separation mechanism disposed below the base. An adjustment mechanism is provided on one side of the top outer wall of the base, and the adjustment mechanism includes a gantry fixedly connected to the base. An electric telescopic rod is fixedly connected to the top outer wall of the gantry, and a connecting seat is fixedly connected to the output shaft of the electric telescopic rod. A connecting shaft is rotatably connected to the bottom outer wall of the connecting seat, and a stirring plate is fixedly connected to one end of the bottom of the connecting shaft. Multiple equally spaced stirring teeth are fixedly connected to the outer wall of the stirring plate. The stirring plate is located directly above the separation mechanism, and two symmetrically arranged mounting frames are fixedly connected to the bottom outer wall of the stirring plate.
[0006] In a preferred embodiment, an installation opening is provided on one side of the top outer wall of the base, and an installation tube is rotatably installed on the inner wall of the installation opening. The inner wall of the installation tube is provided with four equally spaced sliding grooves, and the inner walls of the four sliding grooves are slidably connected to limit seats. The four limit seats are all fixedly connected to the connecting shaft.
[0007] In a preferred embodiment, a motor is fixedly connected to one outer wall of the base, and a pulley is fixedly connected to the output shaft of the motor. A second pulley is fixedly connected to the outer wall of the mounting tube, and the second pulley and the first pulley are connected by the same belt.
[0008] In a preferred embodiment, the separation mechanism includes a protective cylinder, and a centrifuge cylinder is rotatably connected to the inner wall of the bottom of the protective cylinder. Two symmetrically arranged connecting components are installed on the outer wall of the protective cylinder.
[0009] In a preferred embodiment, the connecting assembly includes a mounting box fixedly connected to the outer wall of the protective cylinder, and two mounting rods fixedly connected to the inner wall of the mounting box. Springs are sleeved on the outer walls of the two mounting rods, and the same drive seat is slidably connected to the outer walls of the two mounting rods. A limiting pin that slides through the mounting box is fixedly connected to the top outer wall of the drive seat. A cover plate is installed on the outer wall of the mounting box, and a strip-shaped opening is provided on the outer wall of the cover plate. A lever fixed to the drive seat is slidably connected to the inner wall of the strip-shaped opening.
[0010] In a preferred embodiment, the connecting assembly further includes a mounting sleeve fixedly connected to the centrifuge cylinder, and a sliding seat is slidably mounted on the inner wall of the mounting sleeve, with a circular opening at the outer edge of one side of the sliding seat.
[0011] In a preferred embodiment, the top outer wall of the mounting sleeve is provided with a screw hole, and a locking bolt is screwed into the inner wall of the screw hole. The diameters of the locking bolt and the limiting pin are both smaller than the diameter of the circular opening.
[0012] This utility model has the following advantages: To avoid starch clumping before separating ginger slurry, the adjustment mechanism combines slurry stirring and separation, allowing for direct centrifugal separation after breaking up starch clumps, thus improving the efficiency of ginger fiber separation. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0014] Figure 2 This is a schematic diagram of the connecting shaft structure of this utility model.
[0015] Figure 3 This is a schematic diagram of the installation pipe structure of the separation device in this utility model.
[0016] Figure 4 This is a schematic diagram of the protective cylinder structure of the separation device in this utility model.
[0017] Figure 5 This is a schematic diagram of the installation box and installation sleeve structure of the separation device in this utility model.
[0018] In the attached diagram: 1. Base; 2. Separation mechanism; 3. Stirring plate; 4. Adjustment mechanism; 5. Motor; 6. Pulley 1; 7. Belt; 8. Gantry; 9. Electric telescopic rod; 10. Connecting seat; 11. Connecting shaft; 12. Limiting seat; 13. Mounting pipe; 14. Pulley 2; 15. Mounting frame; 16. Slide groove; 17. Protective cylinder; 18. Centrifuge cylinder; 19. Connecting assembly; 20. Mounting box; 21. Mounting sleeve; 22. Sliding seat; 23. Round opening; 24. Locking bolt; 25. Mounting rod; 26. Spring; 27. Drive seat; 28. Limiting pin; 29. Cover plate; 30. Pulley block. Detailed Implementation
[0019] Example: Refer to Figures 1 to 5 A ginger fiber-based separation device includes a Z-shaped base 1 and a separation mechanism 2 disposed below the base 1. An adjustment mechanism 4 is provided on one side of the top outer wall of the base 1, and the adjustment mechanism 4 includes a gantry 8 fixedly connected to the base 1. An electric telescopic rod 9 is fixedly connected to the top outer wall of the gantry 8, and a connecting seat 10 is fixedly connected to the output shaft of the electric telescopic rod 9. A connecting shaft 11 is rotatably connected to the bottom outer wall of the connecting seat 10, and a stirring plate 3 is fixedly connected to one bottom end of the connecting shaft 11. A plurality of equally spaced stirring teeth are fixedly connected to the outer wall of the stirring plate 3. The stirring plate 3 is located directly above the separation mechanism 2, and two symmetrically arranged mounting frames 15 are fixedly connected to the bottom outer wall of the stirring plate 3.
[0020] The device is equipped with a base 1, a separation mechanism 2, an adjustment mechanism 4, a stirring plate 3, and stirring teeth. The separation mechanism 2 stores the ginger slurry, and the stirring plate 3, when rotating, works with the stirring teeth to stir the ginger slurry. The stirring breaks up the starch lumps in the slurry. Then, the separation mechanism 2 centrifuges the slurry. After centrifugation, the starch precipitates and the fiber is suspended in the upper layer. By integrating stirring and centrifugation into one device, the slurry is stirred and broken up before centrifugation, thus improving the centrifugation efficiency of the ginger slurry.
[0021] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, an installation opening is provided on one side of the top outer wall of the base 1, and an installation tube 13 is rotatably installed on the inner wall of the installation opening. Four equally spaced sliding grooves 16 are provided on the inner wall of the installation tube 13, and the inner walls of the four sliding grooves 16 are slidably connected to limit seats 12. The four limit seats 12 are fixedly connected to the connecting shaft 11. A motor 5 is fixedly connected to one side of the outer wall of the base 1, and a pulley 6 is fixedly connected to the output shaft of the motor 5. A pulley 14 is fixedly connected to the outer wall of the installation tube 13, and the same belt 7 is connected between the pulley 14 and the pulley 6.
[0022] The motor 5 starts and drives the belt to rotate the pulley 14. When the pulley 14 rotates, the connecting shaft 11 rotates through the mounting tube 13 and the limiting seat 12. The rotation of the connecting shaft 11 stirs the slurry in the centrifuge through the stirring plate 3. The electric telescopic rod 9 is started to push the connecting shaft 11 to slide in the mounting tube 13, which facilitates the height adjustment of the stirring plate 3. The limiting seat 12 on the outer wall of the connecting shaft 11 makes it easy for the mounting tube 13 and the connecting shaft 11 to rotate synchronously.
[0023] Reference Figure 1 , Figure 4 and Figure 5 In a preferred embodiment, the separation mechanism 2 includes a protective cylinder 17, with a centrifuge cylinder 18 rotatably connected to the inner wall of the bottom of the protective cylinder 17. Two symmetrically arranged connecting assemblies 19 are mounted on the outer wall of the protective cylinder 17. Each connecting assembly 19 includes a mounting box 20 fixedly connected to the outer wall of the protective cylinder 17, and two mounting rods 25 fixedly connected to the inner wall of the mounting box 20. Springs 26 are sleeved on the outer walls of both mounting rods 25, and the same drive seat 27 is slidably connected to the outer walls of the two mounting rods 25. A sliding through-mounting box 27 is fixedly connected to the top outer wall of the drive seat 27. The limiting pin 28 of 0, the outer wall of the mounting box 20 is equipped with a cover plate 29, and the outer wall of the cover plate 29 has a strip-shaped opening. The inner wall of the strip-shaped opening is slidably connected to a lever 30 fixed on the drive seat 27. The connecting assembly 19 also includes a mounting sleeve 21 fixedly connected to the centrifuge cylinder 18, and a sliding seat 22 is slidably installed on the inner wall of the mounting sleeve 21. A round opening 23 is opened at the edge of the outer wall of one side of the sliding seat 22. A screw hole is opened on the top outer wall of the mounting sleeve 21, and a locking bolt 24 is screwed into the inner wall of the screw hole. The diameters of the locking bolt 24 and the limiting pin 28 are both smaller than the diameter of the round opening 23.
[0024] By loosening the locking bolt 24, the pressing block 30 drives the drive seat 27 to compress the spring 26. At the same time, the limit pin 28 is pulled out from the round opening 23, and then the sliding seat 22 is pushed into the mounting frame 15. Then, the locking bolt 24 is rotated to pass through the round opening 23, and the sliding seat 22 is fixed in the mounting sleeve 21. Finally, the motor 5 is started to drive the centrifuge cylinder 18 to rotate through the stirring plate 3 to centrifuge and separate the slurry.
[0025] Working principle: When in use, the pulped ginger slurry is injected into the centrifuge cylinder 18. Then, by rotating the locking bolt 24, the sliding seat 22 is pressed into the mounting sleeve 21. At this time, the limit pin 28 is inserted into the round opening 23 under the push of the two springs 26, thereby fixing the centrifuge cylinder 18 to prevent it from rotating. The electric telescopic rod 9 is started to push the connecting shaft 11 to drive the stirring plate 3 into the centrifuge cylinder 18. Then, the motor 5 is started, and the belt 7 drives the pulley 14 to rotate. The pulley 14 drives the connecting shaft 11 to rotate through the mounting tube 13 and the limit seat 12. The rotation of the connecting shaft 11 stirs the slurry in the centrifuge cylinder 18 through the stirring plate 3, breaking up the starch that has been coagulated into lumps.
[0026] After mixing is complete, the electric telescopic rod 9 is activated, pulling the mixing plate 3 to the designated position. Then, the locking bolt 24 is loosened, and the pressing block 30 drives the drive seat 27 to compress the spring 26. At the same time, the limit pin 28 is pulled out from the round opening 23, and the sliding seat 22 is pushed into the mounting frame 15. Then, the locking bolt 24 is rotated to pass through the round opening 23, fixing the sliding seat 22 in the mounting sleeve 21. Finally, the motor 5 is started, which drives the centrifuge cylinder 18 to rotate through the mixing plate 3 to centrifuge and separate the slurry. After the ginger homogenate is centrifuged, the starch precipitates and the fiber is suspended in the upper layer.
Claims
1. A separation device based on ginger fiber, comprising a Z-shaped base (1) and a separation mechanism (2) disposed below the base (1), characterized in that: An adjustment mechanism (4) is provided on one side of the top outer wall of the base (1). The adjustment mechanism (4) includes a gantry (8) fixedly connected to the base (1). An electric telescopic rod (9) is fixedly connected to the top outer wall of the gantry (8). A connecting seat (10) is fixedly connected to the output shaft of the electric telescopic rod (9). A connecting shaft (11) is rotatably connected to the bottom outer wall of the connecting seat (10). A stirring plate (3) is fixedly connected to one end of the bottom of the connecting shaft (11). A plurality of equally spaced stirring teeth are fixedly connected to the outer wall of the stirring plate (3). The stirring plate (3) is located directly above the separation mechanism (2). Two symmetrically arranged mounting frames (15) are fixedly connected to the bottom outer wall of the stirring plate (3).
2. The separation device based on ginger fiber according to claim 1, characterized in that: The base (1) has an installation opening on one side of the top outer wall. An installation tube (13) is rotatably installed on the inner wall of the installation opening. The inner wall of the installation tube (13) has four equally spaced sliding grooves (16). The inner walls of the four sliding grooves (16) are slidably connected to limit seats (12). The four limit seats (12) are fixedly connected to the connecting shaft (11).
3. The separation device based on ginger fiber according to claim 2, characterized in that: A motor (5) is fixedly connected to one side of the outer wall of the base (1). A pulley (6) is fixedly connected to the output shaft of the motor (5). A pulley (14) is fixedly connected to the outer wall of the mounting tube (13). The same belt (7) connects the pulley (14) and the pulley (6).
4. The separation device based on ginger fiber according to claim 1, characterized in that: The separation mechanism (2) includes a protective cylinder (17), a centrifuge cylinder (18) is rotatably connected to the bottom inner wall of the protective cylinder (17), and two symmetrically arranged connecting components (19) are installed on the outer wall of the protective cylinder (17).
5. The separation device based on ginger fiber according to claim 4, characterized in that: The connecting assembly (19) includes a mounting box (20) fixedly connected to the outer wall of the protective cylinder (17). Two mounting rods (25) are fixedly connected to the inner wall of the mounting box (20). Springs (26) are sleeved on the outer walls of the two mounting rods (25). The same drive seat (27) is slidably connected to the outer walls of the two mounting rods (25). A limiting pin (28) that slides through the mounting box (20) is fixedly connected to the top outer wall of the drive seat (27). A cover plate (29) is installed on the outer wall of the mounting box (20). A strip-shaped opening is opened on the outer wall of the cover plate (29). A lever (30) fixed on the drive seat (27) is slidably connected to the inner wall of the strip-shaped opening.
6. The separation device based on ginger fiber according to claim 5, characterized in that: The connecting assembly (19) also includes a mounting sleeve (21) fixedly connected to the centrifuge tube (18). A sliding seat (22) is slidably mounted on the inner wall of the mounting sleeve (21), and a round opening (23) is provided at the outer edge of one side of the sliding seat (22).
7. The separation device based on ginger fiber according to claim 6, characterized in that: The mounting sleeve (21) has a screw hole on its top outer wall, and a locking bolt (24) is screwed into the inner wall of the screw hole. The diameters of the locking bolt (24) and the limiting pin (28) are both smaller than the diameter of the round opening (23).