A mixing device for producing and processing a paste recipe
Patent Information
- Application Number
- CN202522138496.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0004]本实用新型的目的在于提供一种膏方生产加工用混合设备,以解决上述背景技术中提出的现有技术主要采用搅拌罐混合搅拌的工艺方式,存在明显的技术局限性:现有混合刮平工序多依赖人工操作,存在厚度控制不精准、表面不平整等问题;振动去气泡设备与混合系统分离,需要多次转移物料,既增加污染风险又降低生产效率,导致膏方产品常出现质地不均、气泡残留等质量问题,影响产品的储存稳定性和服用口感的问题
本实用新型通过集成混合、刮平和去气泡功能于一体,有效解决了传统工艺的缺陷:混合组件采用先混合搅拌确保膏方物料均匀混合,避免结块,再通过气缸驱动的刮刀实现自动精确刮平,厚度控制精准;振动去气泡组件通过高频振动促使气泡快速上浮破裂,自动化完成膏体标准化装入网格架后快速去气泡的自动流程,避免了物料多次转移带来的污染风险,显著提高了生产效率,最终得到的膏方产品质地均匀、无气泡残留,具有良好的储存稳定性和服用口感。
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Figure CN224711914U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of medicinal paste production technology, specifically a mixing device for medicinal paste production and processing. Background Technology
[0002] In traditional herbal paste production, mixing equipment is a key component, primarily used to uniformly mix medicinal extracts with excipients (such as honey and syrup). Common mixing equipment includes stirring tanks, planetary mixers, and vacuum homogenizers, which achieve uniform mixing of the paste through mechanical stirring, shearing, or homogenization.
[0003] Existing technologies mainly employ mixing tanks, which have significant limitations: existing mixing and leveling processes rely heavily on manual operation, resulting in inaccurate thickness control and uneven surfaces; the vibration de-aeration equipment is separated from the mixing system, requiring multiple material transfers, which increases the risk of contamination and reduces production efficiency, leading to uneven texture and residual air bubbles in traditional Chinese medicine pastes, affecting the product's storage stability and taste. Therefore, a mixing device for the production and processing of traditional Chinese medicine pastes is proposed. Utility Model Content
[0004] The purpose of this utility model is to provide a mixing equipment for the production and processing of traditional Chinese medicine pastes, in order to solve the problems mentioned in the background art. The existing technology mainly adopts the mixing and stirring process of the mixing tank, which has obvious technical limitations: the existing mixing and leveling process relies heavily on manual operation, resulting in problems such as inaccurate thickness control and uneven surface; the vibration de-aeration equipment is separated from the mixing system, requiring multiple material transfers, which increases the risk of contamination and reduces production efficiency, resulting in quality problems such as uneven texture and residual air bubbles in the paste products, affecting the storage stability and taste of the products.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for processing medicinal pastes, comprising a conveyor frame and a placement box, wherein the conveyor frame is provided with a mixing component, a degassing component and a conveying mechanism; The mixing assembly includes a cylinder, a first motor, and a cylinder. A scraper is fixedly connected to the output end of the cylinder. A stirring mechanism is provided inside the cylinder. A discharge pipe is connected to the bottom of the cylinder, and a valve is installed on the outside of the discharge pipe. The debubbling assembly includes a lifting frame and a vibration motor. The lifting frame is slidably connected to the conveyor frame, and several rollers are rotatably connected to the top of the lifting frame.
[0006] Preferably, the conveying mechanism includes a second motor, and the inside of the conveying frame is rotatably connected to a driving wheel and a driven wheel via bearings. The output end of the second motor is fixedly connected to the driving wheel, and a flat belt is sleeved on the outside of the driving wheel and the driven wheel. Multiple transmission rollers are provided between the driving wheel and the driven wheel.
[0007] Preferably, two rubber guide strips are fixedly sleeved on the outer side of the aforementioned flat belt, and the placement box is located between the two rubber guide strips.
[0008] Preferably, the placement box described above has a grid frame inside, and a flow guide is fixedly connected inside the placement box.
[0009] Preferably, the stirring mechanism described above includes a rotating shaft, the output end of the first motor is fixedly connected to the top of the rotating shaft, a fixed frame is fixedly connected inside the cylinder, the rotating shaft is rotatably connected to the top of the fixed frame through a bearing, and a plurality of stirring rollers are provided on the outer side of the rotating shaft.
[0010] Preferably, the top of the cylinder is connected to a feed pipe, the cylinder is located at the top of the conveyor frame, and the cylinder is located on one side of the conveyor frame.
[0011] Preferably, two sliders are fixedly connected to both sides of the lifting frame, and grooves adapted to the sliders are opened on both sides of the inside of the conveyor frame.
[0012] Preferably, the aforementioned vibration motor is installed at the bottom of the lifting frame, and a protective cover is fixedly connected to the bottom of the lifting frame, with the protective cover located outside the vibration motor.
[0013] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects: This invention effectively solves the defects of traditional processes by integrating mixing, leveling, and de-bubbling functions into one unit: the mixing component first mixes and stirs to ensure uniform mixing of the paste materials and avoid lumps, and then uses a cylinder-driven scraper to achieve automatic and precise leveling with accurate thickness control; the vibration de-bubbling component uses high-frequency vibration to cause bubbles to rise and break quickly, and automatically completes the process of standardizing the paste and loading it into the grid frame for rapid de-bubbling, avoiding the risk of contamination caused by multiple material transfers, significantly improving production efficiency, and finally obtaining a paste product with uniform texture, no bubble residue, good storage stability, and good taste. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the conveyor frame structure of this utility model; Figure 2 This is a schematic diagram of the conveyor frame of this utility model from another perspective. Figure 3 This is a schematic diagram of the flat belt structure of this utility model; Figure 4 This is a schematic diagram of the partial cross-sectional structure of the cylindrical body of this utility model; Figure 5 This is a schematic diagram of the lifting frame structure of this utility model; Figure 6 This is a schematic diagram of the lifting frame of this utility model from another perspective; Figure 7 This is a schematic diagram of the placement box structure of this utility model.
[0016] Explanation of reference numerals in the attached drawings: 1. Conveyor frame; 2. Mixing assembly; 21. Cylinder; 22. First motor; 23. Rotating shaft; 24. Stirring roller; 25. Discharge pipe; 26. Valve; 27. Cylinder; 28. Scraper; 29. Feed pipe; 210. Fixing frame; 3. Placement box; 4. Grid frame; 5. Flow guide frame; 6. De-aeration assembly; 61. Lifting frame; 62. Protective cover; 63. Vibration motor; 64. Roller; 65. Slider; 66. Slide groove; 7. Second motor; 8. Driving wheel; 9. Driven wheel; 10. Flat belt; 11. Rubber guide strip. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0019] Example 1 In the existing technology, the main process of mixing and stirring in a mixing tank has obvious technical limitations: the existing mixing and leveling process relies heavily on manual operation, which has problems such as inaccurate thickness control and uneven surface; the vibration de-aeration equipment is separated from the mixing system, which requires multiple material transfers, which increases the risk of contamination and reduces production efficiency, resulting in uneven texture and residual air bubbles in the paste products, affecting the storage stability and taste of the products.
[0020] Please see Figure 1-7 This utility model provides a technical solution: a mixing device for processing medicinal pastes, including a conveyor frame 1 and a placement box 3. The conveyor frame 1 is equipped with a mixing component 2, a de-aeration component 6, and a conveying mechanism. The placement box 3 is equipped with a grid frame 4 and a flow guide frame 5. Liquid paste is injected into the grid frame 4 and, when leveled, excess paste flows into the placement box 3 through the flow guide frame 5 for recycling. The conveying mechanism includes a second motor 7. The conveyor frame 1 is rotatably connected to a drive wheel 8 and a driven wheel 9 via bearings. The output end of the second motor 7 is fixedly connected to the drive wheel 8. A flat belt 10 is sleeved on the outside of the drive wheel 8 and the driven wheel 9. Multiple transmission rollers are provided between the drive wheel 8 and the driven wheel 9. The second motor 7 drives the flat belt 10 to move through the drive wheel 8 and the driven wheel 9. Two rubber guide strips 11 are fixedly sleeved on the outside of the flat belt 10. The placement box 3 is located between the two rubber guide strips 11. When the placement box 3 moves, the two rubber guide strips 11 guide the placement box 3.
[0021] The mixing component 2 includes a cylinder 21, a first motor 22, and a cylinder 27. A scraper 28 is fixedly connected to the output end of the cylinder 27. A stirring mechanism is provided inside the cylinder 21. The stirring mechanism includes a rotating shaft 23. The output end of the first motor 22 is fixedly connected to the top of the rotating shaft 23. A fixing frame 210 is fixedly connected inside the cylinder 21. The rotating shaft 23 is rotatably connected to the top of the fixing frame 210 through a bearing. Several stirring rollers 24 are provided on the outside of the rotating shaft 23. The first motor 22 drives the stirring rollers 24 to rotate through the rotating shaft 23. The stirring rollers 24 are flexibly connected to stir the paste inside the cylinder 21 and prevent it from solidifying. The bottom of the cylinder 21 is connected to the discharge pipe 25, and a valve 26 is installed on the outside of the discharge pipe 25. The top of the cylinder 21 is connected to the feed pipe 29. The paste to be mixed and processed enters the cylinder 21 through the feed pipe 29. The cylinder 21 is located on the top of the conveyor frame 1, and the cylinder 27 is located on one side of the conveyor frame 1. The paste in the cylinder 21 is injected into the grid frame 4, and then the cylinder 27 pushes the scraper 28 back and forth to scrape the paste flat.
[0022] Working principle or structural principle: The paste to be mixed enters the cylinder 21 through the feed pipe 29. The first motor 22 drives the rotating shaft 23 to rotate the stirring roller 24 to prevent the paste from solidifying. After mixing, the valve 26 is opened to allow the paste to be injected into the grid frame 4 through the discharge pipe 25, and then the valve 26 is closed. The second motor 7 drives the flat belt 10 to move through the drive wheel 8 and the driven wheel 9. The rubber guide strip 11 guides the placement box 3 to be transported smoothly. The cylinder 27 pushes the scraper 28 to reciprocate to scrape the paste flat, and the excess paste flows back to the placement box 3 through the guide frame 5.
[0023] Example 2 The de-bubble assembly 6 includes a lifting frame 61 and a vibration motor 63. The lifting frame 61 is slidably connected to the conveyor frame 1. Several rollers 64 are rotatably connected to the top of the lifting frame 61. Two sliders 65 are fixedly connected to both sides of the lifting frame 61. The inside of the conveyor frame 1 has grooves 66 that are adapted to the sliders 65. When the lifting frame 61 moves up and down along the conveyor frame 1, the sliders 65 are slidably connected to the grooves 66, which increases the stability of the lifting frame 61. The sliders 65 have a T-shaped cross-section and are hard chrome plated to avoid structural wear. The vibration motor 63 is installed at the bottom of the lifting frame 61. A protective cover 62 is fixedly connected to the bottom of the lifting frame 61. The protective cover 62 is located outside the vibration motor 63 and protects the vibration motor 63. The contact surface between the rollers 64 and the placement box 3 is designed with a serrated pattern to enhance the vibration transmission efficiency.
[0024] The working principle or structural principle is as follows: Due to the inertia of the conveying mechanism, the grid frame 4 containing the paste is pushed onto the top of the lifting frame 61 equipped with rollers 64. The rollers 64 contact the bottom of the placement box 3. At this time, the vibration motor 63 starts, driving the lifting frame 61 to generate high-frequency vibration. The lifting frame 61 moves stably up and down along the slide groove 66 via the T-shaped slider 65, transmitting the vibration to the paste in the grid frame 4, causing air bubbles to rise and burst. The protective cover 62 protects the vibration motor 63 from paste splashing and contamination. After vibration is complete, the lifting frame 61 resets, and the placement box 3, having completed the air bubble removal process, is sent to the next process. The paste is standardized and placed in the grid frame 4 before being sent to subsequent processes. The first motor 22 and the second motor 7 are both CLJSJ-CH02 models manufactured by Kunshan Taiya Electromechanical Technology Co., Ltd., and the vibration motor 63 is YZU-10-6 model manufactured by Henan Xinxiang Weimeng Vibration Motor Co., Ltd. Since the structure and operating principle of these models are existing technologies, their structure and operating principle will not be described in detail here.
[0025] In summary, the paste enters the cylinder 21 through the feed pipe 29. After mixing by the stirring roller 24 driven by the first motor 22, it is injected into the grid frame 4 through the discharge pipe 25. The conveying mechanism moves the placement box 3, and the cylinder 27 controls the scraper 28 to level the paste. Excess paste flows back through the guide frame 5. The vibrating motor 63 uses the lifting frame 61 and rollers 64 to vibrate the grid frame 4 at high frequency to remove air bubbles, thus removing air bubbles from the quantitatively distributed paste within the grid frame 4. After degassing, the paste is standardized and loaded into the grid frame 4 and conveyed to the subsequent process. This equipment requires regular or irregular maintenance, and timely replacement or adjustment of corresponding components is necessary to ensure normal operation.
[0026] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.
Claims
1. A mixing device for processing medicinal pastes, comprising a conveyor frame (1) and a placement box (3), characterized in that, The conveyor frame (1) is equipped with a mixing component (2), a debubbling component (6), and a conveying mechanism. The mixing component (2) includes a cylinder (21), a first motor (22) and a cylinder (27). A scraper (28) is fixedly connected to the output end of the cylinder (27). A stirring mechanism is provided inside the cylinder (21). A discharge pipe (25) is connected to the bottom of the cylinder (21). A valve (26) is installed on the outside of the discharge pipe (25). The debubbling assembly (6) includes a lifting frame (61) and a vibration motor (63). The lifting frame (61) is slidably connected to the conveyor frame (1), and a number of rollers (64) are rotatably connected to the top of the lifting frame (61).
2. The mixing equipment for processing medicinal pastes according to claim 1, characterized in that, The conveying mechanism includes a second motor (7). Inside the conveying frame (1), a drive wheel (8) and a driven wheel (9) are rotatably connected by bearings. The output end of the second motor (7) is fixedly connected to the drive wheel (8). A flat belt (10) is sleeved on the outside of the drive wheel (8) and the driven wheel (9). Multiple transmission rollers are provided between the drive wheel (8) and the driven wheel (9).
3. The mixing equipment for processing medicinal pastes according to claim 2, characterized in that, Two rubber guide strips (11) are fixedly sleeved on the outside of the flat belt (10), and the placement box (3) is located between the two rubber guide strips (11).
4. The mixing equipment for processing medicinal pastes according to claim 1, characterized in that, The placement box (3) contains a grid frame (4), and the placement box (3) is fixedly connected to a flow guide frame (5).
5. The mixing equipment for processing medicinal pastes according to claim 1, characterized in that, The stirring mechanism includes a rotating shaft (23), the output end of the first motor (22) is fixedly connected to the top of the rotating shaft (23), a fixed frame (210) is fixedly connected inside the cylinder (21), the rotating shaft (23) is rotatably connected to the top of the fixed frame (210) through a bearing, and a number of stirring rollers (24) are provided on the outside of the rotating shaft (23).
6. The mixing equipment for processing medicinal pastes according to claim 1, characterized in that, The top of the cylinder (21) is connected to the feed pipe (29), the cylinder (21) is located on the top of the conveyor frame (1), and the cylinder (27) is located on one side of the conveyor frame (1).
7. The mixing equipment for processing medicinal pastes according to claim 1, characterized in that, Two sliders (65) are fixedly connected to both sides of the lifting frame (61), and the inside of the conveyor frame (1) is provided with grooves (66) that are adapted to the sliders (65).
8. The mixing equipment for processing medicinal pastes according to claim 1, characterized in that, The vibration motor (63) is installed at the bottom of the lifting frame (61), and a protective cover (62) is fixedly connected to the bottom of the lifting frame (61). The protective cover (62) is located outside the vibration motor (63).