A coating device for high tower compound fertilizer processing
Patent Information
- Application Number
- CN202522145705.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0004]然而,该技术方案中仍然存在以下问题:该技术方案中复合肥与传送带相接触的一面,无法不能够进行包膜,从而影响包膜效率
1、将复合肥通过进料槽倒进混合筒内部,启动抽液泵,利用抽液泵将储存筒内部的薄膜液通过进液管吸进出液管内部,再通过出液管上的喷头能够均匀的喷洒在混合筒内部,启动第二电机,第二电机能够带动第二转轴转动,第二转轴转动能够带动搅拌板转动,利用搅拌板能够对复合肥进行搅拌,使其能与薄膜液进行充分混合,提高包膜效率;
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Figure CN224712032U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compound fertilizer coating technology, specifically to a coating device for high-tower compound fertilizer processing. Background Technology
[0002] Compound fertilizers are chemical fertilizers containing two or more nutrients. They have advantages such as high nutrient content, few by-products and good physical properties. They play a very important role in balanced fertilization, improving fertilizer utilization and promoting high and stable crop yields. However, in the production and processing of compound fertilizers, they need to be coated, so appropriate coating devices are required.
[0003] For example, Chinese patent application No. 202420759102.0 discloses a coating device for compound fertilizer production, including a box body. Two conveyor belts are rotatably connected to the inner wall of the box body. The two conveyor belts are arranged vertically and at an angle. A material frame is fixedly connected to the top surface of the outer wall of the box body near one end of the conveyor belts. The material frame is connected to the box body. Strip nozzles are fixedly connected to the inner wall of the box body near the middle of the two conveyor belts. The film liquid is sprayed onto the conveyor belts by a pump and the strip nozzles. Compound fertilizer is placed inside the material box. The speed at which the compound fertilizer enters the box body is controlled by a sliding baffle. The two conveyor belts are arranged at an angle and rotate upwards. The compound fertilizer moves downwards due to gravity. The rotating conveyor belts can make the compound fertilizer rotate, which can break it up. When the rotation passes through the strip nozzles, the film liquid can be more evenly applied to the surface of the compound fertilizer. Finally, the compound fertilizer is discharged from the outlet.
[0004] However, the following problem still exists in this technical solution: the side of the compound fertilizer that comes into contact with the conveyor belt cannot be coated, thus affecting the coating efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a coating device for high-tower compound fertilizer processing. The device uses a mixing mechanism and a spraying mechanism to ensure thorough mixing between the compound fertilizer and the film liquid, thereby improving coating efficiency. The device also uses a feeding mechanism to facilitate the feeding of the coated compound fertilizer, making it easier for workers to collect it, thus addressing the aforementioned shortcomings in the technology.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a coating device for processing high-tower compound fertilizer, comprising a mixing cylinder, a spraying mechanism for adding thin film liquid into the mixing cylinder, a feed trough connected to one end of the mixing cylinder, and a mixing mechanism for stirring the compound fertilizer inside the mixing cylinder.
[0007] Preferably, the spraying mechanism includes a storage tank located on one side of the mixing tank, a liquid pump located at the top of the storage tank, an inlet of the liquid pump connected to an inlet pipe, one end of the inlet pipe extending into the inside of the storage tank, an outlet of the liquid pump connected to an outlet pipe extending into the inside of the mixing tank, and a nozzle connected to the bottom of the outlet pipe for adding thin film liquid into the mixing tank.
[0008] Preferably, a fixing plate is fixedly provided at the bottom of the storage cylinder, and one side of the fixing plate is fixedly connected to the mixing cylinder. A first rotating shaft is movably connected inside the storage cylinder through a bearing. Multiple stirring rods are provided on the first rotating shaft. A first motor is fixedly provided at the top of the first rotating shaft. A heating plate is embedded on one side of the mixing cylinder, and one side of the heating plate is in contact with the storage cylinder for stirring the thin film liquid.
[0009] Preferably, the mixing mechanism includes a second rotating shaft located inside the mixing cylinder, with multiple stirring plates located outside the second rotating shaft. One end of the second rotating shaft passes through the mixing cylinder and extends out of one side of the mixing cylinder. The second rotating shaft is movably connected to the mixing cylinder via a bearing. A second motor is fixedly mounted on one end of the second rotating shaft for stirring the compound fertilizer.
[0010] Preferably, the bottom of the mixing drum is provided with a feeding mechanism to facilitate the feeding of compound fertilizer. The feeding mechanism includes a mounting plate at the bottom of the mixing drum, with sealing plates inserted on both sides of the mounting plate. A limiting plate is provided at the bottom of the sealing plate, and mounting brackets are provided on both sides of the bottom of the mounting plate. One mounting bracket has a bidirectional threaded rod movably connected inside through a bearing. The bidirectional threaded rod passes through the limiting plate and is threadedly connected to the limiting plate. A third motor is fixedly installed at one end of the bidirectional threaded rod. The other mounting bracket has a sliding rod inside, which passes through the limiting plate to facilitate the feeding of compound fertilizer.
[0011] Preferably, the bottom of the mixing drum is provided with a support mechanism for supporting the mixing drum. The support mechanism includes a base plate at the bottom of the mixing drum, two support frames on both sides of the base plate, the top of the support frames contacting the bottom of the mixing drum, a collection box on the base plate, and a limiting frame on the base plate. The limiting frame is adapted to the collection box for supporting the mixing drum.
[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows: 1. Pour the compound fertilizer into the mixing drum through the feeding trough, start the liquid pump, and use the liquid pump to draw the film liquid in the storage drum into the liquid outlet through the liquid inlet pipe. Then, the liquid outlet nozzle can be evenly sprayed into the mixing drum. Start the second motor, which can drive the second rotating shaft to rotate. The rotation of the second rotating shaft can drive the stirring plate to rotate. The stirring plate can stir the compound fertilizer, so that it can be fully mixed with the film liquid, thereby improving the coating efficiency. 2. Start the third motor. The third motor can drive the bidirectional threaded rod to rotate. The rotation of the bidirectional threaded rod drives the limit plate to move. The movement of the limit plate can drive the sealing plate to move. Remove the sealing plate from the bottom of the mixing drum, and the compound fertilizer inside the mixing drum will flow into the collection box for easy discharge. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0014] Figure 1 This is a front view of the present invention; Figure 2 This is a cross-sectional view of the mixing cylinder of this utility model; Figure 3 This is a schematic diagram of the feeding mechanism of this utility model; Figure 4 This is a schematic diagram of the structure of the hybrid mechanism of this utility model; Figure 5 This is a schematic diagram of the spraying mechanism of this utility model; Figure 6 This is a schematic diagram of the support mechanism of this utility model.
[0015] Explanation of reference numerals in the attached figures: 1. Mixing cylinder; 2 Spraying mechanism, 201 Storage cylinder, 202 Fixing plate, 203 First rotating shaft, 204 Stirring rod, 205 First motor, 206 Heating plate, 207 Liquid pump, 208 Liquid inlet pipe, 209 Liquid outlet pipe, 210 Sprayer head; 3. Mixing mechanism; 301. Second rotating shaft; 302. Stirring plate; 303. Second motor; 4. Feeding mechanism, 401. Mounting plate, 402. Mounting bracket, 403. Sealing plate, 404. Limiting plate, 405. Bidirectional threaded rod, 406. Third motor; 5. Feed trough; 6 Support mechanism, 601 Base plate, 602 Support frame, 603 Collection box, 604 Limiting frame. Detailed Implementation
[0016] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0017] This utility model provides, for example Figure 1-6The coating device shown is used for processing high-tower compound fertilizer, including a mixing cylinder 1, a spraying mechanism 2 for adding film liquid into the mixing cylinder 1, a feed trough 5 connected to one end of the mixing cylinder 1, and a mixing mechanism 3 for stirring the compound fertilizer inside the mixing cylinder 1. like Figure 5 As shown, the spraying mechanism 2 includes a storage tank 201 located on one side of the mixing tank 1. A liquid pump 207 is provided at the top of the storage tank 201. The inlet of the liquid pump 207 is connected to an inlet pipe 208. One end of the inlet pipe 208 extends into the storage tank 201. The outlet of the liquid pump 207 is connected to an outlet pipe 209. The outlet pipe 209 extends into the mixing tank 1. The bottom end of the outlet pipe 209 is connected to a nozzle 210. like Figure 5 As shown, a fixing plate 202 is fixedly provided at the bottom of the storage cylinder 201. One side of the fixing plate 202 is fixedly connected to the mixing cylinder 1. A first rotating shaft 203 is movably connected inside the storage cylinder 201 through a bearing. Multiple stirring rods 204 are provided on the first rotating shaft 203. A first motor 205 is fixedly provided at the top of the first rotating shaft 203. A heating plate 206 is embedded on one side of the mixing cylinder 1. One side of the heating plate 206 is in contact with the storage cylinder 201. like Figure 4 As shown, the mixing mechanism 3 includes a second rotating shaft 301 disposed inside the mixing cylinder 1. Multiple stirring plates 302 are disposed outside the second rotating shaft 301. One end of the second rotating shaft 301 passes through the mixing cylinder 1 and extends out of one side of the mixing cylinder 1. The second rotating shaft 301 is movably connected to the mixing cylinder 1 through a bearing. A second motor 303 is fixedly disposed at one end of the second rotating shaft 301. Open the heating plate 206 to heat the thin film liquid inside the storage cylinder 201. Start the first motor 205, which can drive the first rotating shaft 203 to rotate. The rotation of the first rotating shaft 203 can drive the stirring rod 204 to rotate, and the stirring rod 204 can stir the thin film liquid to heat it and prevent the thin film liquid from condensing. The compound fertilizer is poured into the mixing drum 1 through the feed trough 5. The liquid pump 207 is started, and the liquid pump 207 draws the film liquid in the storage drum 201 into the outlet pipe 209 through the inlet pipe 208. Then, the liquid liquid is evenly sprayed into the mixing drum 1 through the nozzle 210 on the outlet pipe 209. The second motor 303 is started, and the second motor 303 drives the second rotating shaft 301 to rotate. The rotation of the second rotating shaft 301 drives the stirring plate 302 to rotate. The stirring plate 302 can stir the compound fertilizer, so that it can be fully mixed with the film liquid, thereby improving the coating efficiency.
[0018] like Figure 3As shown, the bottom of the mixing drum 1 is provided with a feeding mechanism 4 to facilitate the feeding of compound fertilizer. The feeding mechanism 4 includes a mounting plate 401 at the bottom of the mixing drum 1. Sealing plates 403 are inserted into both sides of the mounting plate 401. A limiting plate 404 is provided at the bottom of the sealing plate 403. Mounting brackets 402 are provided on both sides of the bottom of the mounting plate 401. A bidirectional threaded rod 405 is movably connected inside one mounting bracket 402 through a bearing. The bidirectional threaded rod 405 passes through the limiting plate 404 and is threadedly connected to the limiting plate 404. A third motor 406 is fixedly installed at one end of the bidirectional threaded rod 405. A sliding rod is provided inside the other mounting bracket 402. The sliding rod passes through the limiting plate 404. like Figure 6 As shown, the bottom of the mixing cylinder 1 is provided with a support mechanism 6 to support the mixing cylinder 1. The support mechanism 6 includes a bottom plate 601 at the bottom of the mixing cylinder 1, two support frames 602 on both sides of the bottom plate 601, the top of the support frame 602 is in contact with the bottom of the mixing cylinder 1, a collection box 603 is provided on the bottom plate 601, and a limiting frame 604 is provided on the bottom plate 601. The limiting frame 604 is adapted to the collection box 603. The support frame 602 supports the mixing cylinder 1, and the collection box 603 is placed on top of the base plate 601. The limiting frame 604 limits the collection box 603. The third motor 406 is started, which drives the bidirectional threaded rod 405 to rotate. The rotation of the bidirectional threaded rod 405 drives the limiting plate 404 to move. The movement of the limiting plate 404 drives the sealing plate 403 to move. The sealing plate 403 is removed from the bottom of the mixing cylinder 1, and the compound fertilizer inside the mixing cylinder 1 flows into the collection box 603 for easy discharge.
[0019] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A coating device for processing high-tower compound fertilizer, comprising a mixing cylinder (1), characterized in that: The mixing cylinder (1) is equipped with a spraying mechanism (2) for adding thin film liquid into the mixing cylinder (1), and one end of the mixing cylinder (1) is connected to a feed trough (5). The spraying mechanism (2) includes a storage tank (201) located on one side of the mixing tank (1). A liquid pump (207) is provided at the top of the storage tank (201). The inlet of the liquid pump (207) is connected to an inlet pipe (208). One end of the inlet pipe (208) extends into the storage tank (201). The outlet of the liquid pump (207) is connected to an outlet pipe (209). The outlet pipe (209) extends into the mixing tank (1). The bottom end of the outlet pipe (209) is connected to a nozzle (210). The mixing cylinder (1) is equipped with a mixing mechanism (3) for stirring the compound fertilizer.
2. The coating device for high-tower compound fertilizer processing according to claim 1, characterized in that: The storage cylinder (201) is fixedly provided with a fixing plate (202) at the bottom. One side of the fixing plate (202) is fixedly connected to the mixing cylinder (1). The storage cylinder (201) is movably connected to a first rotating shaft (203) through a bearing. The first rotating shaft (203) is provided with a plurality of stirring rods (204). The top of the first rotating shaft (203) is fixedly provided with a first motor (205). A heating plate (206) is embedded on one side of the mixing cylinder (1). One side of the heating plate (206) is in contact with the storage cylinder (201).
3. The coating device for high-tower compound fertilizer processing according to claim 1, characterized in that: The mixing mechanism (3) includes a second rotating shaft (301) located inside the mixing cylinder (1). Multiple stirring plates (302) are provided outside the second rotating shaft (301). One end of the second rotating shaft (301) passes through the mixing cylinder (1) and extends out of one side of the mixing cylinder (1). The second rotating shaft (301) is movably connected to the mixing cylinder (1) through a bearing. A second motor (303) is fixedly provided at one end of the second rotating shaft (301).
4. The coating device for high-tower compound fertilizer processing according to claim 1, characterized in that: The bottom of the mixing cylinder (1) is provided with a feeding mechanism (4) to facilitate the feeding of compound fertilizer. The feeding mechanism (4) includes a mounting plate (401) at the bottom of the mixing cylinder (1). Sealing plates (403) are inserted into both sides of the mounting plate (401). A limiting plate (404) is provided at the bottom of the sealing plate (403). Mounting brackets (402) are provided on both sides of the bottom of the mounting plate (401). A bidirectional threaded rod (405) is movably connected inside one of the mounting brackets (402) through a bearing. The bidirectional threaded rod (405) passes through the limiting plate (404) and is threadedly connected to the limiting plate (404). A third motor (406) is fixedly provided at one end of the bidirectional threaded rod (405).
5. A coating device for high-tower compound fertilizer processing according to claim 4, characterized in that: Another mounting bracket (402) has a sliding rod inside, which passes through the limiting plate (404).
6. A coating device for high-tower compound fertilizer processing according to claim 1, characterized in that: The bottom of the mixing cylinder (1) is provided with a support mechanism (6) to support the mixing cylinder (1). The support mechanism (6) includes a base plate (601) at the bottom of the mixing cylinder (1), two support frames (602) on both sides of the base plate (601), the top of the support frame (602) is in contact with the bottom of the mixing cylinder (1), a collection box (603) is provided on the base plate (601), and a limiting frame (604) is provided on the base plate (601), the limiting frame (604) is adapted to the collection box (603).
Citation Information
Patent Citations
Film coating device for compound fertilizer production
CN222274418U