A polishing device for flange shaft machining
Patent Information
- Application Number
- CN202521886952.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-02
AI Technical Summary
[0003]现有的抛光装置,不便于更换抛光盘,一般对法兰轴进行抛光时,先使用粗抛光盘进行抛光,然后再用细抛光盘进行抛光,粗抛光盘抛光后,需要将其拆卸更换成细抛光盘,而抛光盘一般都是通过螺栓固定,更换过程较为麻烦,增加了工作量,降低了工作效率,也不具备防护功能,在对法兰轴进行抛光时,会产生碎屑,这些碎屑在抛光盘的作用下会被甩出,迸溅到人员,造成人员受伤,存在安全隐患,且碎屑会掉落在地面,污染工作环境,为了解决上述所存在的问题,我们提出一种法兰轴加工用抛光装置
[0022] 1. This utility model uses a movable pull block to disengage the locking rod from the fixing hole, then rotates the turntable to rotate the polishing disc of the required coarseness to the bottom, and then releases the locking rod. Under the action of the first spring, the locking rod engages with the fixing hole to fix it, thus completing the replacement. This achieves the purpose of facilitating the replacement of polishing discs, reducing workload and improving work efficiency.
Smart Images

Figure CN224713646U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flange shaft processing, and in particular to a polishing device for flange shaft processing. Background Technology
[0002] A search of Chinese patents revealed publication number CN222155126U, which discloses a polishing device for processing automotive flange shafts. The device includes a processing table with a support connected to its top surface. First bearings are positioned on both sides of the support's interior. A one-way screw connects two of the first bearings, with one end extending into the support and connecting to the output of a first motor. A movable block is also connected to one end of the one-way screw. This invention utilizes a clamping mechanism and a movable polishing host to allow the operator to fix both ends of the automotive flange shaft onto the clamping mechanism. By adjusting the position of the polishing host and rotating the clamping mechanism, automatic polishing of the automotive flange shaft can be achieved. Furthermore, by adjusting the positions of the clamping blocks and upright blocks on the clamping mechanism, different sizes of automotive flange shafts can be fixed, allowing the polishing device to accommodate a wider range of sizes and thus improving its adaptability.
[0003] Existing polishing equipment is inconvenient for changing polishing discs. Generally, when polishing flange shafts, a coarse polishing disc is used first, followed by a fine polishing disc. After polishing with the coarse disc, it needs to be disassembled and replaced with a fine polishing disc. However, polishing discs are usually fixed with bolts, making the replacement process cumbersome, increasing workload, reducing work efficiency, and lacking protective functions. During the polishing of flange shafts, debris is generated. This debris is thrown out by the polishing disc and splashes onto personnel, causing injury and posing a safety hazard. Furthermore, the debris falls to the ground, polluting the working environment. To solve the above problems, we propose a polishing device for flange shaft processing. Utility Model Content
[0004] The purpose of this invention is to provide a polishing device for flange shaft processing, which has the advantages of easy replacement of polishing discs and protective function.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a polishing device for flange shaft processing, comprising a base, a fixing frame bolted to the surface of the base, a hydraulic rod bolted to the top of the fixing frame, a lifting frame bolted to the bottom of the hydraulic rod, a fixing block bolted between the inner walls of the lifting frame, a turntable rotatably sleeved on the surface of the fixing block, a motor bolted to the inner wall of the turntable, a polishing disc fixedly sleeved at the output end of the motor, a snap-fit rod slidably sleeved on the inner wall of the turntable, a limit plate fixedly sleeved on the surface of the snap-fit rod, a first spring provided between the limit plate and the inner wall of the turntable, and a fixing hole provided on the surface of the fixing block, the fixing hole engaging with the snap-fit rod.
[0006] By adopting the above technical solution, the locking rod is disengaged from the fixing hole by moving the pull block. Then, the turntable is rotated to rotate the polishing disc of the required coarseness to the bottom. Then, the locking rod is released, and the locking rod is locked into the fixing hole under the action of the first spring, thus completing the replacement. This achieves the purpose of facilitating the replacement of polishing discs, reducing workload and improving work efficiency.
[0007] The present invention is further configured such that: a fixed rod is fixedly sleeved on the inner wall of the lifting frame, a telescopic rod is slidably sleeved on the inner wall of the fixed rod, a second spring is provided between the inner wall of the telescopic rod and the fixed rod, a protective cover is bolted to the bottom of the telescopic rod, a square groove is provided on the top of the protective cover, and a fixing mechanism is provided on the top of the base.
[0008] By adopting the above technical solution, the telescopic rod is lowered when the lifting frame descends, and the telescopic rod lowers, which in turn lowers the protective cover. The protective cover covers the polishing seat to prevent debris from flying out, thus achieving the purpose of protection, avoiding personnel injury, and improving safety.
[0009] The present invention is further configured such that: the fixing mechanism includes a polishing seat, the polishing seat is bolted to the top of the base, a fixing cylinder is bolted to the top of the polishing seat, a cylinder is bolted to the surface of the fixing cylinder, and a pressure plate is bolted to the output end of the cylinder.
[0010] By adopting the above technical solution, the flange shaft is fixed by setting a fixing mechanism to ensure the stability of polishing.
[0011] The present invention is further configured such that: a slider is bolted to the surface of the lifting frame, and a groove is slidably connected to the surface of the slider, and the groove is formed on the inner wall of the fixed frame.
[0012] By adopting the above technical solution, the lifting frame is offset by setting sliders and grooves, thereby improving stability.
[0013] The present invention is further configured such that heat dissipation holes are provided on the surface of the turntable.
[0014] By adopting the above technical solution and setting heat dissipation holes, the heat dissipation efficiency is improved and the stability of the motor is ensured.
[0015] The present invention is further configured such that a pull block is bolted to one end of the locking rod.
[0016] By adopting the above technical solution, the locking rod can be easily moved by setting a pull block.
[0017] The present invention is further configured such that a cover plate is bolted to the surface of the protective cover.
[0018] The above technical solution, with the addition of a cover plate, facilitates its use.
[0019] The present invention is further configured such that a pad is bolted to the bottom of the base.
[0020] By adopting the above technical solution and setting up a pad, the stability of the device is improved.
[0021] In summary, this utility model has the following beneficial effects:
[0022] 1. This utility model uses a movable pull block to disengage the locking rod from the fixing hole, then rotates the turntable to rotate the polishing disc of the required coarseness to the bottom, and then releases the locking rod. Under the action of the first spring, the locking rod engages with the fixing hole to fix it, thus completing the replacement. This achieves the purpose of facilitating the replacement of polishing discs, reducing workload and improving work efficiency.
[0023] 2. This utility model achieves its protective function by lowering the telescopic rod along the fixed rod when the lifting frame descends, which in turn lowers the protective cover, covering the polishing seat and preventing debris from flying out. This avoids personnel injury and improves safety. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural view of the present invention;
[0025] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0026] Figure 3 This is a partial structural cross-sectional view of the present invention;
[0027] Figure 4 This is a top view of a partial structure of this utility model;
[0028] Figure 5 This is a utility model Figure 2 Enlarged view of the structure at point A in the middle.
[0029] Reference numerals: 1. Base; 2. Fixing frame; 3. Hydraulic rod; 4. Lifting frame; 5. Fixing block; 6. Turntable; 7. Motor; 8. Polishing disc; 9. Clamping rod; 10. Limiting plate; 11. First spring; 12. Fixing hole; 13. Fixing rod; 14. Telescopic rod; 15. Second spring; 16. Protective cover; 17. Square groove; 18. Fixing mechanism; 19. Polishing seat; 20. Fixing cylinder; 21. Cylinder; 22. Pressing plate; 23. Slider; 24. Slide groove; 25. Heat dissipation hole; 26. Pull block; 27. Cover plate; 28. Pad plate. Detailed Implementation
[0030] The present invention will be further described in detail below with reference to the accompanying drawings.
[0031] Example 1:
[0032] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A polishing device for flange shaft processing includes a base 1, a fixing frame 2 bolted to the surface of the base 1, a hydraulic rod 3 bolted to the top of the fixing frame 2, a lifting frame 4 bolted to the bottom of the hydraulic rod 3, a fixing block 5 bolted between the inner walls of the lifting frame 4, a turntable 6 rotatably sleeved on the surface of the fixing block 5, a motor 7 bolted to the inner wall of the turntable 6, a polishing disc 8 fixedly sleeved at the output end of the motor 7, a locking rod 9 slidably sleeved on the inner wall of the turntable 6, and a limiting plate 10 fixedly sleeved on the surface of the locking rod 9. The limiting plate 10 and the turntable 6 are connected to each other. A first spring 11 is provided between the inner walls of the disc 6. A fixing hole 12 is provided on the surface of the fixing block 5, and the fixing hole 12 is engaged with the locking rod 9. By moving the pull block 26, the locking rod 9 is disengaged from the fixing hole 12. Then, the turntable 6 is rotated to rotate the polishing disc 8 of the required coarseness to the bottom. Then, the locking rod 9 is released, and the locking rod 9 is engaged with the fixing hole 12 under the action of the first spring 11, thus fixing it and completing the replacement. This achieves the purpose of facilitating the replacement of the polishing disc 8, reducing the workload and improving work efficiency.
[0033] refer to Figure 2 A slider 23 is bolted to the surface of the lifting frame 4. A groove 24 is slidably connected to the surface of the slider 23. The groove 24 is opened on the inner wall of the fixed frame 2. By setting the slider 23 and the groove 24, the lifting frame 4 is offset, thereby improving stability.
[0034] refer to Figure 1 and Figure 2 The surface of the turntable 6 is provided with heat dissipation holes 25. By setting the heat dissipation holes 25, the heat dissipation efficiency is improved and the stability of the motor 7 is ensured.
[0035] refer to Figure 3 One end of the locking rod 9 is bolted with a pull block 26, which facilitates the movement of the locking rod 9.
[0036] Example 2:
[0037] refer to Figure 1 , Figure 2 and Figure 5 A fixed rod 13 is fixedly sleeved on the inner wall of the lifting frame 4. A telescopic rod 14 is slidably sleeved on the inner wall of the fixed rod 13. A second spring 15 is provided between the telescopic rod 14 and the inner wall of the fixed rod 13. A protective cover 16 is bolted to the bottom of the telescopic rod 14. A square groove 17 is opened on the top of the protective cover 16. A fixing mechanism 18 is provided on the top of the base 1. When the lifting frame 4 descends, it drives the fixed rod 13 to lower the telescopic rod 14. The descent of the telescopic rod 14 drives the protective cover 16 to descend. The protective cover 16 covers the polishing seat 19 to prevent debris from flying out. This achieves the purpose of protection, avoids personnel injury, and improves safety.
[0038] refer to Figure 1 and Figure 2 The fixing mechanism 18 includes a polishing seat 19, which is bolted to the top of the base 1. A fixing cylinder 20 is bolted to the top of the polishing seat 19, and a cylinder 21 is bolted to the surface of the fixing cylinder 20. A pressure plate 22 is bolted to the output end of the cylinder 21. By setting the fixing mechanism 18, the flange shaft is fixed to ensure the stability of polishing.
[0039] refer to Figure 1 The protective cover 16 is bolted with a cover plate 27, which facilitates its use.
[0040] refer to Figure 1 and Figure 2 A pad 28 is bolted to the bottom of the base 1. The stability of the device is improved by setting the pad 28.
[0041] Brief description of the usage process: Move the pull block 26, which in turn moves the locking rod 9. The locking rod 9 disengages from the fixing hole 12. Rotate the turntable 6 to rotate the polishing disc 8 of the required coarseness to the bottom of the turntable 6. Then release the locking rod 9, which engages with the fixing hole 12 under the action of the first spring 11, thus fixing it and completing the replacement. This facilitates the replacement of the polishing disc 8. When polishing the flange shaft, the hydraulic rod 3 drives the lifting frame 4 to descend, causing the polishing disc 8 and the protective cover 16 to descend. When the protective cover 16 contacts the base 1, the telescopic rod 14 retracts, and the polishing disc 8 continues to descend into the protective cover 16 until it reaches the polishing position. During polishing, the protective cover 16 blocks the debris, preventing it from flying out, thus achieving the purpose of protection.
[0042] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A polishing device for processing flange shafts, comprising a base (1), characterized in that, A fixing frame (2) is bolted to the surface of the base (1). A hydraulic rod (3) is bolted to the top of the fixing frame (2). A lifting frame (4) is bolted to the bottom of the hydraulic rod (3). A fixing block (5) is bolted between the inner walls of the lifting frame (4). A turntable (6) is rotatably sleeved on the surface of the fixing block (5). A motor (7) is bolted to the inner wall of the turntable (6). A polishing disc (8) is fixedly sleeved at the output end of the motor (7). A snap-fit rod (9) is slidably sleeved on the inner wall of the turntable (6). A limit plate (10) is fixedly sleeved on the surface of the snap-fit rod (9). A first spring (11) is provided between the limit plate (10) and the inner wall of the turntable (6). A fixing hole (12) is opened on the surface of the fixing block (5), and the fixing hole (12) is snapped with the snap-fit rod (9).
2. The polishing device for flange shaft machining according to claim 1, characterized in that, The inner wall of the lifting frame (4) is fixedly sleeved with a fixed rod (13), and the inner wall of the fixed rod (13) is slidably sleeved with a telescopic rod (14). A second spring (15) is provided between the inner wall of the telescopic rod (14) and the fixed rod (13). A protective cover (16) is bolted to the bottom of the telescopic rod (14). A square groove (17) is opened on the top of the protective cover (16). A fixing mechanism (18) is provided on the top of the base (1).
3. The polishing device for flange shaft machining according to claim 2, characterized in that, The fixing mechanism (18) includes a polishing seat (19), which is bolted to the top of the base (1). A fixing cylinder (20) is bolted to the top of the polishing seat (19), and a cylinder (21) is bolted to the surface of the fixing cylinder (20). A pressure plate (22) is bolted to the output end of the cylinder (21).
4. The polishing device for flange shaft machining according to claim 1, characterized in that, The surface of the lifting frame (4) is bolted with a slider (23), and the surface of the slider (23) is slidably connected with a groove (24), and the groove (24) is opened on the inner wall of the fixed frame (2).
5. A polishing device for flange shaft machining according to claim 1, characterized in that, The surface of the turntable (6) is provided with heat dissipation holes (25).
6. The polishing apparatus for flange shaft machining according to claim 1, characterized in that, A pull block (26) is bolted to one end of the snap-fit rod (9).
7. A polishing device for flange shaft machining according to claim 2, characterized in that, The protective cover (16) is bolted with a cover plate (27).
8. A polishing apparatus for flange shaft machining according to claim 1, characterized in that, A pad (28) is bolted to the bottom of the base (1).
Citation Information
Patent Citations
Polishing device for automobile flange shaft machining
CN222155126U