Anhydrous stemming extruder

CN224714117UActive Publication Date: 2026-09-04JIANGYIN YUQIU FIRE-RESISTANT MATERIAL CO LTD
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Patent Information

Application Number
CN202522016995.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-09-04
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

本实用新型的目的在于提供一种无水炮泥加工用挤泥机,解决了上述背景技术中提出在对无水炮泥挤出时,输送和填装过程中无水炮的温度会产生一定的变化,导致无水炮泥出现的性能下降或施工质量的问题

Benefits of technology

1、该无水炮泥加工用挤泥机,通过温控组件和温度传感器的设置,在进行使用时,温度传感器用来检测流通管内部无水泡泥的温度,加热板用来对蓄水箱内部的循环水进行加热,半导体制冷片用来对蓄水箱内部的水进行冷却,启动水泵,水泵将蓄水箱内部的循环水抽送到循环管的内部,循环水在循环管的内部流动,对无水炮泥进行热交换,使得无水炮泥的温度保持在一定的范围内,从而保证其在输送和填装过程中保持最佳的可塑性和稳定性,避免因过热或过冷导致的性能下降或施工质量问题。

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Abstract

The utility model relates to the technical field of mud extruding machine, and disclose a kind of mud extruding machine for processing anhydrous stemming, including mud extruding machine body, and the top surface of mud extruding machine body is fixedly connected with crushing assembly.The mud extruding machine for processing anhydrous stemming, by the setting of temperature control component and temperature sensor, when using, temperature sensor is used to detect the temperature of anhydrous bubble mud inside flow-through pipe, heating plate is used to heat the circulating water inside water storage tank, semiconductor refrigerating sheet is used to cool the water inside water storage tank, start water pump, and the circulating water inside water storage tank is pumped to the inside of circulating pipe by water pump, and circulating water flows in the inside of circulating pipe, heat exchange is carried out to anhydrous stemming, so that the temperature of anhydrous stemming is kept in certain range, to ensure that it keeps optimum plasticity and stability in conveying and filling process, avoid the performance decline or construction quality problem caused by overheating or overcooling.
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Description

Technical Field

[0001] This utility model relates to the field of mud extruder technology, and in particular to a mud extruder for processing waterless gunning mud. Background Technology

[0002] Anhydrous gunning clay refers to gunning clay made using tar, resin, etc. as binders and raw materials such as corundum, bauxite, clay, silicon carbide, and coke powder. Anhydrous gunning clay is cylindrical in shape, so a clay extruder is required. The clay extruder can squeeze and mix the anhydrous gunning clay raw materials and extrude them into cylindrical strips. The diameter of the strip is determined by the inner diameter of the discharge pipe, and the length of the anhydrous gunning clay is determined by the cutting control time.

[0003] A clay extruder for anhydrous clay, disclosed in publication number CN221212107U, includes an extruder, a discharge pipe at one end of a shaping tube opposite to the extruder, and a mounting frame on the side of the discharge pipe opposite to the extruder. A rotating shaft is rotatably mounted inside the mounting frame, and a servo motor is coaxially mounted on one side of the shaft. A controller electrically connected to the servo motor is located on the top of the mounting frame. This invention uses a conveying roller mechanism to transport the anhydrous clay extruded from the discharge pipe, reducing the probability of interruption after extrusion. When a photoelectric sensor detects anhydrous clay, the controller, in conjunction with the servo motor, drives the mounting frame to rotate 90°. During this process, a cutter can cut the anhydrous clay, and after the light panel rotates, the cut anhydrous clay is sent away from the current conveying roller mechanism, thus achieving the effect of cutting anhydrous clay to a fixed length and automatically transferring the cut anhydrous clay.

[0004] Although the aforementioned patent achieves the effect of cutting waterless gunning clay to a fixed length and automatically transferring the cut waterless gunning clay, the temperature of the waterless gunning clay will change during the extrusion, transportation and filling process, which will lead to a decrease in the performance of the waterless gunning clay or construction quality problems. Utility Model Content

[0005] (a) Technical problems to be solved The purpose of this invention is to provide a mud extruder for processing waterless gunning mud, which solves the problem mentioned in the background art that the temperature of the waterless gunning mud changes during the extrusion, transportation and filling process, leading to a decrease in the performance or construction quality of the waterless gunning mud.

[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a mud extruder for processing waterless gunning mud, comprising a mud extruder body, a crushing component fixedly connected to the top surface of the mud extruder body, a flow pipe fixedly connected to one side of the mud extruder body, a temperature control component fixedly connected to the outside of the flow pipe, a temperature sensor provided on the top surface of the flow pipe, the crushing component comprising a crushing box fixedly connected to the top surface of the mud extruder body, two sets of crushing rollers provided inside the top surface of the crushing box, a connecting gear fixedly connected to one end of each of the two sets of crushing rollers, and a servo motor fixedly connected to one side of one set of connecting gears; the temperature control component comprising a circulation pipe fixedly connected to the outside of the flow pipe, a circulation groove provided inside the circulation pipe, a water pump connected to the bottom surface of the circulation pipe via a hose, a water tank connected to one end of the water pump via a hose, a heating plate fixedly connected inside the water tank, and a semiconductor cooling chip fixedly connected to one side of the water tank.

[0007] As a further embodiment of this utility model, a filter box is provided on the top surface of the water storage tank, and two sets of filter screens are slidably connected inside the filter box. The filter screens serve to filter the circulating water.

[0008] As a further embodiment of this utility model, a protective shell is fixedly connected to one side of the water storage tank, and a cooling fan is installed inside the protective shell. The cooling fan is used to cool the hot surface of the semiconductor cooling chip.

[0009] As a further embodiment of this utility model, a protective box is fixedly connected to one side of the crushing box, and the servo motor is installed inside the protective box. The protective box serves to protect the servo motor.

[0010] As a further embodiment of this utility model, a PLC controller is fixedly connected to one side of the sludge extruder body, and two sets of support legs are fixedly connected to the bottom surface of the flow pipe. The PLC controller is used to control the operation of the device.

[0011] As a further embodiment of this utility model, a fixing plate is fixedly connected to one side of each of the two sets of support legs, and fixing bolts are threaded inside the two sets of fixing plates. A ventilation window is provided on one side of the sludge extruder body, which serves to ventilate the inside of the sludge extruder body.

[0012] As a further embodiment of this utility model, two sets of protective doors are provided on the surface of the sludge extruder body, and pull plates are provided on the surface of both sets of protective doors. The pull plates enable the protective doors to be opened and closed quickly.

[0013] (III) Beneficial Effects This utility model provides a mud extruder for processing waterless tapping mud, which has the following beneficial effects: 1. This anhydrous clay extruder, through the setting of temperature control components and temperature sensors, detects the temperature of the anhydrous clay inside the flow pipe during use. The heating plate heats the circulating water inside the water tank, and the semiconductor cooling chip cools the water inside the water tank. When the water pump is started, it draws the circulating water from the water tank into the circulation pipe. The circulating water flows inside the circulation pipe, exchanging heat with the anhydrous clay, thus maintaining the temperature of the anhydrous clay within a certain range. This ensures that the clay maintains optimal plasticity and stability during transportation and filling, avoiding performance degradation or construction quality problems caused by overheating or overcooling.

[0014] 2. This anhydrous clay extruder, through the setting of the crushing component, starts the servo motor when the raw material enters the device. The rotation of the servo motor drives the connecting gear to rotate, and the rotation of the connecting gear drives the crushing roller to rotate. The crushing roller crushes the raw material, so that the raw material is quickly squeezed, sheared and crushed into fine particles with uniform particle size, thereby effectively increasing its specific surface area, improving the efficiency of subsequent reaction or melting, and ensuring the continuous and stable operation of the entire device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the temperature controller structure of this utility model; Figure 3 This is a schematic diagram of the temperature control component structure of this utility model; Figure 4 This is a schematic diagram of the crushing component structure of this utility model.

[0016] In the diagram: 1. Sludge extruder body; 2. Crushing assembly; 201. Crushing box; 202. Crushing roller; 203. Connecting gear; 204. Servo motor; 3. Flow pipe; 4. Temperature control assembly; 401. Circulation pipe; 402. Water pump; 403. Water tank; 404. Heating plate; 405. Semiconductor cooling chip; 5. Temperature sensor; 6. Filter box; 7. Filter screen; 8. Protective shell; 9. Cooling fan; 10. Protective box; 11. PLC controller; 12. Support leg; 13. Fixing plate; 14. Fixing bolt; 15. Ventilation window; 16. Protective door; 17. Pull plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] Please see Figures 1 to 4 This utility model provides a technical solution: a mud extruder for processing anhydrous taphole clay, including a mud extruder body 1. A crushing component 2 is fixedly connected to the top surface of the mud extruder body 1. The crushing component 2 crushes the raw materials entering the device. A flow pipe 3 is fixedly connected to one side of the mud extruder body 1. A temperature control component 4 is fixedly connected to the outside of the flow pipe 3. The temperature control component 4 ensures that the anhydrous taphole clay is always at a suitable temperature. A temperature sensor 5 is installed on the top surface of the flow pipe 3. The crushing component 2 includes a crushing box 201 fixedly connected to the top surface of the mud extruder body 1. The top surface of component 1 is provided with two sets of crushing rollers 202. One end of each set of crushing rollers 202 is fixedly connected to a connecting gear 203. One side of one set of connecting gears 203 is fixedly connected to a servo motor 204. The temperature control component 4 includes a circulation pipe 401 fixedly connected to the outside of the flow pipe 3. A circulation groove is opened inside the circulation pipe 401. The bottom surface of the circulation pipe 401 is connected to a water pump 402 through a hose. One end of the water pump 402 is connected to a water storage tank 403 through a hose. A heating plate 404 is fixedly connected inside the water storage tank 403. A semiconductor cooling chip 405 is fixedly connected to one side of the water storage tank 403. A filter box 6 is installed on the top surface of the water storage tank 403. Two sets of filter screens 7 are slidably connected inside the filter box 6. The filter screens 7 are used to filter the circulating water. A protective shell 8 is fixedly connected to one side of the water storage tank 403. A cooling fan 9 is installed inside the protective shell 8. The cooling fan 9 cools the hot surface of the semiconductor cooling chip 405. A protective box 10 is fixedly connected to one side of the crushing box 201. The servo motor 204 is installed inside the protective box 10. The protective box 10 serves to protect the servo motor 204. A PLC controller 11 is fixedly connected to one side of the sludge extruder body 1, and two sets of support legs 12 are fixedly connected to the bottom surface of the flow pipe 3. The PLC controller 11 plays the role of controlling the operation of the device. One side of each of the two sets of support legs 12 is fixedly connected to a fixing plate 13, and the inside of each of the two sets of fixing plates 13 is threaded with fixing bolts 14. A ventilation window 15 is provided on one side of the sludge extruder body 1. The ventilation window 15 serves to ventilate the inside of the sludge extruder body 1. Two sets of protective doors 16 are provided on the surface of the mud extruder body 1. Each set of protective doors 16 is provided with a pull plate 17. The pull plate 17 enables the protective doors 16 to be opened and closed quickly.

[0019] In this invention, the working steps of the device are as follows: First step: During use, temperature sensor 5 is used to detect the temperature of the waterless clay inside the flow pipe 3, heating plate 404 is used to heat the circulating water inside the water tank 403, semiconductor cooling chip 405 is used to cool the water inside the water tank 403, water pump 402 is started, water pump 402 pumps the circulating water inside the water tank 403 to the inside of the circulation pipe 401, the circulating water flows inside the circulation pipe 401, heat exchange with the waterless clay, so that the temperature of the waterless clay is kept within a certain range, thereby ensuring that it maintains the best plasticity and stability during transportation and filling, and avoiding performance degradation or construction quality problems caused by overheating or overcooling. The second step: When the raw material enters the device, the servo motor 204 is started. The rotation of the servo motor 204 drives the connecting gear 203 to rotate, which in turn drives the crushing roller 202 to rotate. The crushing roller 202 crushes the incoming raw material, causing it to be rapidly squeezed, sheared, and broken into fine particles of uniform size. This effectively increases the specific surface area, improves the efficiency of subsequent reactions or melting, and ensures the continuous and stable operation of the entire device. It should be noted that the device structure and accompanying drawings mainly describe the principle of this utility model. The technical details of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art, understanding the principle of the above-mentioned utility model, can clearly understand the specifics of its power mechanism, power supply system, and control system. The control method described in the application document is automatic control via a controller, and the controller's control circuit can be implemented through simple programming by those skilled in the art. All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mud extruder for processing waterless gunning mud, comprising a mud extruder body (1), characterized in that: The top surface of the sludge extruder body (1) is fixedly connected to a crushing component (2), a flow pipe (3) is fixedly connected to one side of the sludge extruder body (1), a temperature control component (4) is fixedly connected to the outside of the flow pipe (3), and a temperature sensor (5) is provided on the top surface of the flow pipe (3). The crushing component (2) includes a crushing box (201) fixedly connected to the top surface of the sludge extruder body (1). Two sets of crushing rollers (202) are provided inside the top surface of the crushing box (201). A connecting gear (203) is fixedly connected to one end of each of the two sets of crushing rollers (202). A servo motor (204) is fixedly connected to one side of one set of connecting gears (203). The temperature control component (4) includes a circulation pipe (401) fixedly connected to the outside of the flow pipe (3). The circulation pipe (401) has a circulation groove inside. The bottom surface of the circulation pipe (401) is connected to a water pump (402) through a hose. One end of the water pump (402) is connected to a water storage tank (403) through a hose. A heating plate (404) is fixedly connected inside the water storage tank (403). A semiconductor cooling chip (405) is fixedly connected to one side of the water storage tank (403).

2. The mud extruder for processing anhydrous tapping mud according to claim 1, characterized in that: The top surface of the water storage tank (403) is provided with a filter box (6), and two sets of filter screens (7) are slidably connected inside the filter box (6).

3. The mud extruder for processing anhydrous tapping mud according to claim 1, characterized in that: A protective shell (8) is fixedly connected to one side of the water storage tank (403), and a cooling fan (9) is installed inside the protective shell (8).

4. The mud extruder for processing anhydrous tapping mud according to claim 1, characterized in that: A protective box (10) is fixedly connected to one side of the crushing box (201), and the servo motor (204) is installed inside the protective box (10).

5. The mud extruder for processing anhydrous tapping mud according to claim 1, characterized in that: A PLC controller (11) is fixedly connected to one side of the sludge extruder body (1), and two sets of support legs (12) are fixedly connected to the bottom surface of the flow pipe (3).

6. The mud extruder for processing anhydrous tapping mud according to claim 5, characterized in that: One side of each of the two sets of support legs (12) is fixedly connected to a fixing plate (13), and the inside of each of the two sets of fixing plates (13) is threaded with fixing bolts (14). A ventilation window (15) is provided on one side of the sludge extruder body (1).

7. The mud extruder for processing anhydrous tapping mud according to claim 1, characterized in that: The surface of the sludge extruder body (1) is provided with two sets of protective doors (16), and the surface of both sets of protective doors (16) is provided with pull plates (17).

Citation Information

Patent Citations

  • Mud extruding machine for anhydrous stemming

    CN221212107U