An equidistant separation device

Abstract

The utility model discloses an equidistance separation device, including first conveying belt, the second conveying belt is equipped with in the discharge end side of first conveying belt, the second conveying belt is perpendicular to first conveying belt and is equipped with equidistance separation subassembly on one side of second conveying belt, and the side of first conveying belt still is equipped with manipulator, and the suction disc that is located first conveying belt discharge end top is installed on the output of manipulator, and the side of second conveying belt is equipped with third conveying belt to the discharge end, and the other side of second conveying belt is equipped with push material component to the discharge end, the utility model discloses through equidistance separation component to the product on conveying to second conveying belt is separated to equidistance, then again through push material component to the product after equidistance separation pushes to third conveying belt, realizes automatic to the equidistance arrangement of product, has the characteristics such as low labour intensity, high working efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of equidistant separation technology, and specifically relates to an equidistant separation device. Background Technology

[0002] In the production process of magnetic products, due to process requirements, products of various sizes need to be arranged on a board at certain intervals.

[0003] The trend of product miniaturization is becoming increasingly apparent, and manual arrangement is not only labor-intensive but also inefficient.

[0004] Therefore, there is an urgent need for an equidistant separation device that can automatically separate and arrange miniaturized products at equal intervals, reduce labor intensity, and improve work efficiency. Utility Model Content

[0005] The purpose of this invention is to provide an equidistant separation device to solve the problems mentioned in the background art. The equidistant separation device provided by this invention has the characteristics of automatically separating and arranging miniaturized products at equal intervals, reducing labor intensity and improving work efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an equidistant separation device, comprising a first conveyor belt, a second conveyor belt disposed on the discharge end side of the first conveyor belt, the second conveyor belt being perpendicular to the first conveyor belt, an equidistant separation component disposed on one side of the second conveyor belt, a robotic arm also mounted on the side of the first conveyor belt, a suction cup mounted on the output end of the robotic arm located above the discharge end of the first conveyor belt, a third conveyor belt disposed on the side of the second conveyor belt near the discharge end, and a pushing component disposed on the other side of the second conveyor belt near the discharge end.

[0007] In order to sense whether the products on the first conveyor belt have been delivered to the correct position and to provide action signals for the robot, a sensor is further installed on the discharge end of the first conveyor belt.

[0008] To further guide the transport of the products, two guide blocks are installed above the first conveyor belt.

[0009] In order to push the products on the second conveyor belt onto the third conveyor belt, the pushing assembly further includes a cylinder with a push plate mounted on the output end of the cylinder.

[0010] To limit the product's movement and prevent changes in spacing during the pushing process, the pusher plate has several notches and grooves on its pushing surface. These notches and grooves are V-shaped.

[0011] To ensure that the products are arranged at equal intervals on the second conveyor belt, the equidistant separation assembly further includes a linear module, on the output end of which is equipped with equidistant push blocks. The equidistant push blocks have several equidistant grooves.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model uses an equidistant separation component to separate products conveyed to the second conveyor belt at equal intervals, and then uses a pushing component to push the equidistantly separated products to the third conveyor belt, thereby realizing automatic equidistant arrangement of products. It features low labor intensity and high work efficiency.

[0014] 2. The pusher plate of this utility model has several notches and grooves on its pushing surface. The notches and grooves are in the shape of a "V". The notches and grooves limit the product and prevent the product from shifting during the pushing process, which would cause the spacing to change.

[0015] 3. The equidistant push block of this utility model is provided with several equidistant grooves. The equidistant push block is driven to move by a linear module, and the products are pushed through the equidistant grooves so that the products are arranged at equal intervals on the second conveyor belt. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the equidistant pusher block of this utility model.

[0018] Figure 3 This is a schematic diagram of the push plate of this utility model.

[0019] In the diagram: 1. First conveyor belt; 2. Suction cup; 3. Sensor; 4. Equidistant push block; 41. Equidistant groove; 5. Linear module; 6. Second conveyor belt; 7. Connecting plate; 8. Third conveyor belt; 9. Push plate; 91. Notch groove; 10. Cylinder; 11. Guide block; 12. Robotic arm. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Please see Figures 1-3This utility model provides the following technical solution: an equidistant separation device, including a first conveyor belt 1, a second conveyor belt 6 provided on the discharge end side of the first conveyor belt 1, the second conveyor belt 6 being arranged perpendicular to the first conveyor belt 1, an equidistant separation component provided on one side of the second conveyor belt 6, a robot arm 12 also installed on the side of the first conveyor belt 1, a suction cup 2 located above the discharge end of the first conveyor belt 1 installed on the output end of the robot arm 12, the suction cup 2 being a magnetic suction cup, the structure and principle of which have been disclosed in a pulley lifting magnetic suction feeding mechanism disclosed in announcement number CN112264929A, a third conveyor belt 8 provided on the side of the second conveyor belt 6 near the discharge end, a connecting plate 7 provided between the second conveyor belt 6 and the third conveyor belt 8, a pushing component provided on the other side of the second conveyor belt 6 near the discharge end, the first conveyor belt 1, the second conveyor belt 6, the third conveyor belt 8 and the robot arm 12 being respectively connected to a PLC controller signal.

[0023] By adopting the above technical solution, this utility model separates the products conveyed to the second conveyor belt 6 at equal intervals through the equal-distance separation component, and then pushes the products after equal-distance separation to the third conveyor belt 8 through the pushing component, thereby realizing the automatic equal-distance arrangement of products, which has the characteristics of low labor intensity and high work efficiency.

[0024] Specifically, a sensor 3 is installed on the discharge end of the first conveyor belt 1. The sensor 3 is a proximity sensor and is connected to the PLC controller.

[0025] By adopting the above technical solution, the robot arm 12 is provided with action signals to sense whether the product on the first conveyor belt 1 has been delivered to the correct position.

[0026] Specifically, two guide blocks 11 are installed above the first conveyor belt 1, which are arranged opposite to each other.

[0027] By adopting the above technical solution, the product conveying is guided.

[0028] Example 2

[0029] The difference between this embodiment and embodiment 1 is that: specifically, the pushing assembly includes a cylinder 10, a push plate 9 is installed on the output end of the cylinder 10, the cylinder 10 and the push plate 9 are both installed on the worktable, the push plate 9 is slidably connected to the worktable through a linear slide rail, and a solenoid valve is installed on the air end of the cylinder 10, the solenoid valve is connected to the PLC controller signal.

[0030] By adopting the above technical solution, the cylinder 10 drives the push plate 9 to move, pushing the products on the second conveyor belt 6 onto the third conveyor belt 8.

[0031] Specifically, the pusher plate 9 has several notches 91 on its pusher surface, and the notches 91 are in the shape of a "V".

[0032] By adopting the above technical solution, the product is limited by the notch 91 to prevent the product from shifting during the pushing process and causing changes in the spacing.

[0033] Example 3

[0034] The difference between this embodiment and embodiment 1 is that: specifically, the equidistant separation component includes a linear module 5, an equidistant push block 4 is installed on the output end of the linear module 5, the equidistant push block 4 is provided with a plurality of equidistant slots 41, and the linear module 5 is connected to the PLC controller signal.

[0035] By adopting the above technical solution, the linear module 5 drives the equidistant pusher 4 to move, and the equidistant groove 41 pushes the product, so that the product is arranged at equal intervals on the second conveyor belt 6.

[0036] The working steps of this utility model are as follows:

[0037] (1) The product is conveyed backward via the first conveyor belt 1;

[0038] (2) When the sensor 3 senses the product, the robot arm 12 drives the suction cup 2 to transport the set number of products (determined during equipment debugging, and the number of products to be picked up can be changed by changing the suction cup 2 of different lengths) onto the second conveyor belt 6. During this process, the second conveyor belt 6 remains stationary.

[0039] (3) The linear module 5 drives the equidistant push block 4 to move a set distance (determined during equipment debugging) to arrange the products at equal intervals on the second conveyor belt 6. Then the second conveyor belt 6 moves forward a set distance (determined during equipment debugging) and stops.

[0040] (4) Repeat steps (2) and (3). At this time, the products arranged in the first and second arrangements correspond exactly to the push plate 9.

[0041] (5) The cylinder 10 drives the push plate 9 to push the product onto the third conveyor belt 8, and the third conveyor belt 8 continues to transport the product backward.

[0042] In summary, this invention uses an equidistant separation component to separate products conveyed to the second conveyor belt 6 at equal intervals, and then uses a pushing component to push the separated products onto the third conveyor belt 8, achieving automatic equidistant arrangement of products. This method is characterized by low labor intensity and high work efficiency. The pushing plate 9 of this invention has several notches 91 on its pushing surface. The notches 91 have a "V"-shaped structure, which limit the products and prevent displacement during the pushing process, thus avoiding changes in spacing. The equidistant push block 4 of this invention has several equidistant grooves 41. The linear module 5 drives the equidistant push block 4 to move, pushing the products through the equidistant grooves 41 to arrange the products at equal intervals on the second conveyor belt 6.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An equidistant separation device, comprising a first conveyor belt, characterized in that: A second conveyor belt is provided on the discharge end side of the first conveyor belt. The second conveyor belt is perpendicular to the first conveyor belt. An equidistant separation component is provided on one side of the second conveyor belt. A robot arm is also installed on the side of the first conveyor belt. A suction cup located above the discharge end of the first conveyor belt is installed on the output end of the robot arm. A third conveyor belt is provided on the side of the second conveyor belt near the discharge end. A pushing component is provided on the other side of the second conveyor belt near the discharge end.

2. The equidistant separation device according to claim 1, characterized in that: A sensor is installed on the discharge end of the first conveyor belt.

3. The equidistant separation device according to claim 1, characterized in that: Two guide blocks are installed above the first conveyor belt, which are arranged opposite each other.

4. The equidistant separation device according to claim 1, characterized in that: The pushing assembly includes a cylinder, and a pusher plate is installed on the output end of the cylinder.

5. The equidistant separation device according to claim 4, characterized in that: The pusher plate has several notches and grooves on its pushing surface.

6. The equidistant separation device according to claim 5, characterized in that: The notch has a "V" shaped structure.

7. The equidistant separation device according to claim 1, characterized in that: The equidistant separation component includes a linear module, and an equidistant pusher is installed on the output end of the linear module.

8. The equidistant separation device according to claim 7, characterized in that: The equidistant pusher block is provided with several equidistant grooves.

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