A carding device for viscose yarn processing

Abstract

The utility model provides a kind of cotton combing device for viscose yarn processing, it is related to viscose yarn processing technical field, including bottom plate, one end of bottom plate top is fixedly installed with box, the lower end of box both sides is all set with opening, the bottom of box inner chamber is provided with conveying structure, the both ends of conveying structure are all projected box, the top of box inner chamber is provided with lifting structure, the bottom of lifting structure is provided with cotton combing structure, the top of box is provided with dust collection structure, the both ends of dust collection structure bottom are all provided with dust extraction structure, the other end of bottom plate top is provided with rolling structure.The utility model carries out cotton combing work to viscose yarn by cotton combing structure, and by the cooperation of dust collection structure and dust extraction structure, so as to be able to carry out recycling to the lint generated in cotton combing work, so as to avoid that lint is scattered to air, influence surrounding environment, to protect the health of production personnel.

Description

Technical Field

[0001] This utility model relates to the field of viscose yarn processing technology, and specifically to a carding device for viscose yarn processing. Background Technology

[0002] Viscose yarn is made from viscose staple fiber, one of the earliest chemical fibers to be industrially produced. Due to its good moisture absorption, comfortable wear, and excellent spinnability, it is often blended or interwoven with cotton, wool, or various synthetic fibers for use in various garments and decorative textiles. Carding is an important step in viscose yarn processing.

[0003] In existing technologies, as the amount of viscose yarn combed increases, a large amount of cotton lint tends to adhere to the combing rollers, resulting in poor combing performance of the device. Furthermore, the cotton lint cannot be collected in time, causing it to disperse into the surrounding air. Working in such an environment for a long time will have extremely adverse effects on the health of the staff.

[0004] This invention proposes a carding device for viscose yarn processing to solve the problem that a large amount of cotton lint easily adheres to the carding roller, resulting in poor carding effect of the device and the inability to collect the cotton lint in time, causing it to float in the surrounding air and causing adverse health problems for workers. Utility Model Content

[0005] In order to overcome the problem that a large amount of cotton lint easily adheres to the carding roller in the above-mentioned background technology, resulting in poor carding effect of the device and the inability to collect the cotton lint in time, causing it to float in the surrounding air and causing adverse health problems to the workers.

[0006] Based on the above technical concept, the technical solution adopted by this utility model is as follows:

[0007] A carding device for processing viscose yarn includes a base plate, a box body fixedly installed at one end of the top of the base plate, openings at the lower ends of both sides of the box body, a conveying structure at the bottom of the inner cavity of the box body, both ends of the conveying structure extending out of the box body, a lifting structure at the top of the inner cavity of the box body, a carding structure at the bottom of the lifting structure, a dust collection structure at the top of the box body, dust suction structures at both ends of the bottom of the dust collection structure, and a flattening structure at the other end of the top of the base plate.

[0008] The lifting structure is used to drive the carding structure to move up and down.

[0009] Further defining the above technical solution, the conveying structure includes two sets of first vertical plates, both installed on the left end of the top of the base plate. A first roller is rotatably installed between the two sets of first vertical plates. A drive motor is fixedly installed on the front of one of the first vertical plates to drive the first roller to rotate. A second vertical plate is installed at the end of the top of the base plate away from the two sets of first vertical plates. A second roller is rotatably installed between the two sets of second vertical plates. A conveyor belt is externally driven by the first roller and the second roller. A portion of the conveyor belt is located at the lower end of the inner cavity of the box.

[0010] Further defining the above technical solution, the lifting structure includes two sets of first electric push rods, which are respectively fixedly installed on the left and right ends of the top wall inside the box. An L-shaped plate is fixedly installed at the bottom of each of the two sets of first electric push rods, and a lifting plate is fixedly installed at the top of the two sets of L-shaped plates.

[0011] Further defining the above technical solution, the carding structure includes two sets of support plates, which are fixedly installed at the front and rear ends of the bottom of the lifting plate, respectively. A rotating rod is rotatably connected between the two sets of support plates. A stepper motor is fixedly installed on the outer side of one of the support plates to drive the rotating rod to rotate. A carding roller is fixedly sleeved on the outer side of the rotating rod. Multiple sets of carding rods are fixedly connected to the outer side of the carding roller. The multiple sets of carding rods are arranged at equal intervals along the length direction of the carding roller.

[0012] Further defining the above technical solution, the dust collection structure includes a collection box, which is fixedly installed on the top of the box body. A partition is fixedly installed in the middle of the inside of the collection box, and exhaust fans are fixedly installed on both sides of the partition. Baffles are provided on both sides of the collection box.

[0013] Further defining the above technical solution, a baffle is fixedly installed inside the collection box at one end near the exhaust fan.

[0014] Further defining the above technical solution, the baffle component includes two sets of baffles, which are respectively installed on both sides of the collection box. Each set of baffles is fixedly connected to a locking block on the side near the center of the box. Both sides of the collection box are provided with locking slots for engaging with the locking blocks. The side of each set of baffles away from the collection box is fixedly connected to a handle.

[0015] Further defining the above technical solution, the dust collection structure includes two sets of connecting pipes, which are fixedly connected to both ends of the bottom of the collection box. The bottom of each set of connecting pipes is fixedly connected to a telescopic pipe. The two sets of telescopic pipes are located between the top of the lifting structure and the inner top wall of the box. The bottom of each set of telescopic pipes is fixedly connected to a dust collection pipe. The side of each set of dust collection pipes near the carding structure is fixedly connected to a suction nozzle.

[0016] Further defining the above technical solution, the flattening structure includes a flattening frame, which is fixedly installed on the right end of the top of the base plate. A second electric push rod is fixedly inserted in the middle of the top of the flattening frame. A flattening plate is fixedly installed at the bottom of the second electric push rod. The flattening plate is located inside the flattening frame. Guide rods are fixedly connected to the four corners of the top of the flattening plate. All four sets of guide rods extend out of the flattening frame. A guide hole is provided at the top of the flattening frame for sliding cooperation with the guide rods.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention uses a carding structure to card viscose yarn, and through the combined use of a dust collection structure and a dust suction structure, it can recover the cotton lint generated during the carding process, thereby improving the carding effect and preventing the cotton lint from drifting into the air and affecting the surrounding environment, thus protecting the health of production personnel.

[0019] This invention effectively prevents cotton lint from clogging the exhaust fan by setting up a baffle. At the same time, the baffle makes it easy to clean the cotton lint collected inside the collection box, and can also clean the cotton lint adhering to the surface of the baffle, thus improving the practicality of the device.

[0020] This invention utilizes a flattening structure and a second electric push rod to move the flattening plate up and down, enabling the device to flatten the combed viscose yarn, prevent the yarn from becoming tangled, and improve the device's performance. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a cross-sectional structural schematic diagram of a carding device for processing viscose yarn according to the present invention;

[0023] Figure 2 This is a top view schematic diagram of a carding device for processing viscose yarn according to the present invention;

[0024] Figure 3 This is a schematic diagram of the carding structure and lifting plate connection structure of a carding device for processing viscose yarn according to this utility model.

[0025] The components are as follows: 1. Base plate; 2. Box body; 3. Opening; 4. Conveying structure; 41. First vertical plate; 42. First roller; 43. Drive motor; 44. Second vertical plate; 45. Second roller; 46. Conveyor belt; 5. Lifting structure; 51. First electric push rod; 52. L-shaped plate; 53. Lifting plate; 6. Carding structure; 61. Support plate; 62. Rotating rod; 63. Stepper motor; 64. Carding roller; 65. Carding rod; 7. 71. Dust collection structure; 71. Collection box; 711. Baffle; 72. Partition; 73. Exhaust fan; 74. Baffle piece; 741. Baffle; 742. Locking block; 743. Locking groove; 744. Handle; 8. Dust collection structure; 81. Connecting pipe; 82. Telescopic pipe; 83. Dust collection pipe; 84. Suction nozzle; 9. Flattening structure; 91. Flattening frame; 92. Second electric push rod; 93. Flattening plate; 94. Guide rod; 95. Guide hole. Detailed Implementation

[0026] The following is in conjunction with the appendix Figures 1-3 The present invention will be described in further detail below.

[0027] Example 1: This example provides a carding device for processing viscose yarn, such as... Figure 1 As shown, this device solves the problem of excessive cotton lint adhering to the carding rollers, resulting in poor carding performance and the inability to collect the lint in time, causing it to disperse into the surrounding air and posing a health hazard to workers. The device includes a base plate 1, with a housing 2 fixedly mounted at one end of the top of the base plate 1. Openings 3 are located at the lower ends of both sides of the housing 2. A conveying structure 4 is located at the bottom of the inner cavity of the housing 2, with both ends extending out of the housing 2. A lifting structure 5 is located at the top of the inner cavity of the housing 2, and a carding structure 6 is located at the bottom of the lifting structure 5. A dust collection structure 7 is located at the top of the housing 2, with suction structures 8 at both ends of the bottom of the dust collection structure 7. A flattening structure 9 is located at the other end of the top of the base plate 1. The lifting structure 5 drives the carding structure 6 to move up and down.

[0028] Combination Figure 1 and Figure 2 In an embodiment of this utility model, the conveying structure 4 includes two sets of first vertical plates 41, both installed on the left end of the top of the base plate 1. A first roller 42 is rotatably installed between the two sets of first vertical plates 41. A drive motor 43 is fixedly installed on the front of one of the first vertical plates 41 to drive the first roller 42 to rotate. A second vertical plate 44 is installed at the end of the top of the base plate 1 away from the two sets of first vertical plates 41. A second roller 45 is rotatably installed between the two sets of second vertical plates 44. A conveyor belt 46 is externally driven by the first roller 42 and the second roller 45. A portion of the conveyor belt 46 is located at the lower end of the inner cavity of the box body 2.

[0029] Place the viscose yarn that needs to be combed on the conveyor belt 46, turn on the drive motor 43, and when the drive motor 43 is working, it drives the first roller 42 to rotate. The rotation of the first roller 42 drives the conveyor belt 46 to rotate, and the rotation of the conveyor belt 46 drives the second roller 45 to rotate, thereby moving the viscose yarn and conveying it through the opening 3 on the left side into the interior of the box 2.

[0030] Combination Figure 1 In an embodiment of this utility model, the lifting structure 5 includes two sets of first electric push rods 51, which are respectively fixedly installed on the left and right ends of the top wall inside the housing 2. The bottom of each set of first electric push rods 51 is fixedly installed with an L-shaped plate 52, and the top of the two sets of L-shaped plates 52 is fixedly installed with a lifting plate 53.

[0031] Combination Figure 1 and Figure 3 In an embodiment of this utility model, the carding structure 6 includes two sets of support plates 61, which are respectively fixedly installed at the front and rear ends of the bottom of the lifting plate 53. A rotating rod 62 is rotatably connected between the two sets of support plates 61. A stepper motor 63 is fixedly installed on the outer side of one of the support plates 61 to drive the rotating rod 62 to rotate. A carding roller 64 is fixedly sleeved on the outer side of the rotating rod 62. Multiple sets of carding rods 65 are fixedly connected to the outer side of the carding roller 64. The multiple sets of carding rods 65 are arranged at equal intervals along the length direction of the carding roller 64.

[0032] After the viscose yarn is fed into the interior of the base plate 1, the first electric push rod 51 is extended to drive the L-shaped plate 52 to move downward. The downward movement of the L-shaped plate 52 drives the lifting plate 53 to move downward, which in turn drives the carding structure 6 to move downward as a whole. At the same time, the stepper motor 63 is turned on. When the stepper motor 63 is working, it drives the rotating rod 62 to rotate. The rotation of the rotating rod 62 drives the carding roller 64 to rotate. The rotation of the carding roller 64 drives the carding rod 65 to rotate, and the carding rod 65 performs carding work on the viscose yarn.

[0033] Combination Figure 1 and Figure 2 In an embodiment of this utility model, the dust collection structure 7 includes a collection box 71, which is fixedly installed on the top of the box body 2. A partition 72 is fixedly installed in the middle of the inside of the collection box 71. A fan 73 is fixedly installed on both sides of the partition 72. A baffle 74 is provided on both sides of the collection box 71.

[0034] Combination Figure 1In an embodiment of this utility model, the dust collection structure 8 includes two sets of connecting pipes 81, which are respectively fixedly connected to the two ends of the bottom of the collection box 71. The bottom of each set of connecting pipes 81 is fixedly connected to a telescopic pipe 82. The two sets of telescopic pipes 82 are located between the top of the lifting structure 5 and the inner top wall of the box 2. The bottom of each set of telescopic pipes 82 is fixedly connected to a dust collection pipe 83. The side of each set of dust collection pipes 83 near the carding structure 6 is fixedly connected to a suction nozzle 84.

[0035] During the carding process of viscose yarn, the exhaust fan 73 is activated to generate suction. The suction extends through the connecting pipe 81 and the telescopic pipe 82 to the inside of the dust suction pipe 83, and is finally sucked up through the suction nozzle 84, thereby sucking the cotton lint generated during the carding process into the collection box 71. After the work is completed, the cotton lint is collected and processed.

[0036] Example 2: Reference Figure 1 To address the problem of inconvenient cleaning of cotton lint inside the collection box, a baffle 711 is fixedly installed inside the collection box 71 at one end near the exhaust fan 73.

[0037] Combination Figure 1 and Figure 2 In an embodiment of this utility model, the baffle component 74 includes two sets of baffles 741, which are respectively installed on both sides of the collection box 71. Each set of baffles 741 is fixedly connected to a locking block 742 on the side near the center of the box body 2. Both sides of the collection box 71 are provided with locking grooves 743 for engaging with the locking blocks 742. Each set of baffles 741 is fixedly connected to a handle 744 on the side away from the collection box 71.

[0038] When the exhaust fan 73 is working, the baffle 711 can block the cotton fibers, preventing them from clogging the exhaust fan 73. After the device has finished working, the operator pulls the handle 744 outward to move the baffle 741 outward. The baffle 741 moves the locking block 742 outward and separates it from the locking slot 743, so that the baffle 741 can be removed from the collection box 71. At this time, the operator can clean the cotton fibers inside the collection box 71 and the cotton fibers adhering to the surface of the baffle 711.

[0039] Example 3: Reference Figure 1 and Figure 2 To address the potential issue of scattering of the carded viscose yarn during transport, a flattening structure 9 is provided, comprising a flattening frame 91 fixedly installed at the right end of the top of the base plate 1. A second electric push rod 92 is fixedly inserted into the middle of the top of the flattening frame 91, and a flattening plate 93 is fixedly installed at the bottom of the second electric push rod 92. The flattening plate 93 is located inside the flattening frame 91, and guide rods 94 are fixedly connected to the four corners of the top of the flattening plate 93. All four sets of guide rods 94 extend out of the flattening frame 91, and guide holes 95 are provided at the top of the flattening frame 91 for sliding engagement with the guide rods 94.

[0040] After the conveyor belt 46 transports the carded viscose yarn into the flattening frame 91, the second electric push rod 92 is extended. The extension of the second electric push rod 92 drives the flattening plate 93 to move downward. As the flattening plate 93 moves downward, it drives the guide rod 94 to slide downward inside the guide hole 95, thereby flattening the carded viscose yarn, preventing the viscose yarn from scattering, and improving the efficiency of the device.

[0041] The above description is a further detailed explanation of the present invention in conjunction with specific preferred embodiments, which is intended to enable those skilled in the art to understand and apply the present invention. However, it should not be assumed that the specific implementation of the present invention is limited to these descriptions.

Claims

1. A carding device for processing viscose yarn, comprising a base plate (1), characterized in that, A box (2) is fixedly installed at one end of the top of the base plate (1). Openings (3) are provided at the lower ends of both sides of the box (2). A conveying structure (4) is provided at the bottom of the inner cavity of the box (2). Both ends of the conveying structure (4) extend out of the box (2). A lifting structure (5) is provided at the top of the inner cavity of the box (2). A carding structure (6) is provided at the bottom of the lifting structure (5). A dust collection structure (7) is provided at the top of the box (2). A dust suction structure (8) is provided at both ends of the bottom of the dust collection structure (7). A flattening structure (9) is provided at the other end of the top of the base plate (1). Among them, the lifting structure (5) is used to drive the carding structure (6) to lift.

2. The carding device for viscose yarn processing according to claim 1, characterized in that, The conveying structure (4) includes two sets of first vertical plates (41), both of which are installed on the left end of the top of the base plate (1). A first roller (42) is rotatably installed between the two sets of first vertical plates (41). A drive motor (43) is fixedly installed on the front of one of the first vertical plates (41) to drive the first roller (42) to rotate. A second vertical plate (44) is installed on the top of the base plate (1) away from the two sets of first vertical plates (41). A second roller (45) is rotatably installed between the two sets of second vertical plates (44). A conveyor belt (46) is provided for the external transmission of the first roller (42) and the second roller (45). A portion of the conveyor belt (46) is located at the lower end of the inner cavity of the box body (2).

3. The carding device for viscose yarn processing according to claim 1, characterized in that, The lifting structure (5) includes two sets of first electric push rods (51), which are fixedly installed on the left and right ends of the inner top wall of the box (2). The bottom of the two sets of first electric push rods (51) is fixedly installed with L-shaped plates (52), and the top of the two sets of L-shaped plates (52) is fixedly installed with lifting plates (53).

4. A carding device for viscose yarn processing according to claim 3, characterized in that, The carding structure (6) includes two sets of support plates (61), which are fixedly installed at the front and rear ends of the bottom of the lifting plate (53). A rotating rod (62) is rotatably connected between the two sets of support plates (61). A stepper motor (63) is fixedly installed on the outside of one of the support plates (61) to drive the rotating rod (62) to rotate. A carding roller (64) is fixedly sleeved on the outside of the rotating rod (62). Multiple sets of carding rods (65) are fixedly connected to the outside of the carding roller (64). The multiple sets of carding rods (65) are arranged at equal intervals along the length direction of the carding roller (64).

5. A carding device for processing viscose yarn according to claim 1, characterized in that, The dust collection structure (7) includes a collection box (71) which is fixedly installed on the top of the box (2). A partition (72) is fixedly installed in the middle of the inside of the collection box (71). A fan (73) is fixedly installed on both sides of the partition (72). A baffle (74) is provided on both sides of the collection box (71).

6. A carding device for viscose yarn processing according to claim 5, characterized in that, The collection box (71) has a baffle (711) fixedly installed at one end near the exhaust fan (73).

7. A carding device for viscose yarn processing according to claim 5, characterized in that, The baffle component (74) includes two sets of baffles (741), which are respectively installed on both sides of the collection box (71). Each set of baffles (741) has a locking block (742) fixedly connected to the side of the box (2) near the center. Each side of the collection box (71) has a locking groove (743) for engaging with the locking block (742). Each set of baffles (741) has a handle (744) fixedly connected to the side of the collection box (71) away from the side of the collection box (71).

8. A carding device for processing viscose yarn according to claim 5, characterized in that, The dust collection structure (8) includes two sets of connecting pipes (81), which are fixedly connected to the two ends of the bottom of the collection box (71). The bottom of each set of connecting pipes (81) is fixedly connected to a telescopic pipe (82). The two sets of telescopic pipes (82) are located between the top of the lifting structure (5) and the inner top wall of the box (2). The bottom of each set of telescopic pipes (82) is fixedly connected to a dust collection pipe (83). The side of each set of dust collection pipes (83) near the carding structure (6) is fixedly connected to a suction nozzle (84).

9. A carding device for viscose yarn processing according to claim 1, characterized in that, The flattening structure (9) includes a flattening frame (91), which is fixedly installed on the right end of the top of the base plate (1). A second electric push rod (92) is fixedly inserted in the middle of the top of the flattening frame (91). A flattening plate (93) is fixedly installed at the bottom of the second electric push rod (92). The flattening plate (93) is located inside the flattening frame (91). Guide rods (94) are fixedly connected at the four corners of the top of the flattening plate (93). The four sets of guide rods (94) extend out of the flattening frame (91). A guide hole (95) is opened at the top of the flattening frame (91) for sliding cooperation with the guide rod (94).

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