A plastic part in-box apparatus

CN224727262UActive Publication Date: 2026-09-08WUHAN ZHEQUAN SEMICONDUCTOR CO LTD
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Patent Information

Application Number
CN202521998874.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-09-08
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

[0003]传统电路板入盒作业以人工操作为主,工人需手动将电路板逐片放入盒内,此方式不仅效率低下,难以适配半导体行业大规模量产需求,且人工操作易受疲劳、操作精度差异等因素影响,导致电路板在放置过程中发生碰撞、刮擦,进而造成线路损伤、元件脱落等问题,严重降低产品良品率

Benefits of technology

[0012] The boxing equipment for plastic parts uses a material stacking component for batch storage, a transfer component for automated transfer, and a conveying component to transport the circuit boards to the boxes on the carrier component to complete the boxing. This replaces manual operation of each piece individually, significantly shortens the single boxing cycle, and is suitable for the large-scale mass production needs of the semiconductor industry. It uses an adsorption device to transfer plastic parts, avoiding scratches caused by manual contact, while reducing the probability of collisions and improving the product yield.

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Abstract

The utility model relates to the technical field of plastic part processing, concretely to a plastic part's equipment of entering box, including operation panel, the top of operation panel is installed with material stacking subassembly, removes and carries subassembly, conveying assembly and bearing assembly, conveying assembly includes double board, the inside of double board is installed with belt conveyor, and the outside is fixed with side plate, and is installed with two -way removal part on the side plate, and the lifting end of two -way removal part is fixed with the dial plate, and one side of dial plate is fixed with a pair of dial block, and two dial blocks are located in the belt both sides of belt conveyor. The equipment of entering box of the plastic part, through material stacking subassembly batch storage, removes and carries subassembly automation shift, conveying assembly sends circuit board to the box body on bearing assembly and completes the box, replaces manual operation piece by piece, and single time enters the box period and is greatly shortened, adapts the large -scale mass production demand of semiconductor industry, adopts adsorption device to shift the plastic part, avoids the scratch caused by artificial contact, and simultaneously, reduces the collision probability, improves the product yield.
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Description

Technical Field

[0001] This utility model relates to the field of plastic parts processing technology, specifically to a plastic parts boxing device. Background Technology

[0002] In the semiconductor field, circuit boards, as carriers of core electronic components, are essentially plastic composite materials made of resin and reinforcing fibers. They combine insulation, chemical resistance, and mechanical strength, and are key supporting components in the downstream of the semiconductor industry chain. After completing precision processing steps such as etching, drilling, and surface mounting, these circuit boards need to be promptly packed into special boxes to ensure product safety in subsequent storage, transportation, and assembly processes.

[0003] Traditional circuit board placement is mainly done manually, with workers manually placing each circuit board into the box. This method is not only inefficient and difficult to adapt to the large-scale mass production needs of the semiconductor industry, but also susceptible to fatigue and differences in operational precision during manual operation. This can lead to collisions and scratches on the circuit boards during placement, resulting in circuit damage, component detachment, and other problems, which seriously reduce the product yield. Utility Model Content

[0004] To achieve the above objectives, this utility model provides the following technical solution: a plastic parts boxing device, including an operating table, with a stacking assembly, a transfer assembly, a conveying assembly, and a carrying assembly installed on the top of the operating table; the conveying assembly includes a double plate, with a belt conveyor installed on the inner side of the double plate and a side plate fixed on the outer side, a bidirectional moving part installed on the side plate, a lever fixed at the lifting end of the bidirectional moving part, and a pair of levers fixed on one side of the lever, the two levers being located on both sides of the belt of the belt conveyor; the carrying assembly includes a bidirectional moving device, with a carrying frame fixed at the lifting end of the bidirectional moving device, a stop bar fixed on the inner side of the carrying frame, and multiple boxes placed on the inner side, and a push-clamp cylinder installed on the side.

[0005] Furthermore, the inner side of the double plate is fixed with a side strip that is horizontal to the belt of the belt conveyor.

[0006] Furthermore, an auxiliary wheel located above the belt of the belt conveyor is fixed to the top of the double plates.

[0007] Furthermore, the bidirectional moving part includes a front-push cylinder mounted on the side plate, an upper-push cylinder mounted on the push end of the front-push cylinder, and the piston rod of the upper-push cylinder is fixed to the lever plate.

[0008] Furthermore, the stacking assembly includes a stacking frame and a base frame located below the stacking frame. A pair of guide columns fixed to the top of the operating table and fixed to the stacking frame are fixed. A screw device is installed on the base frame. A lifting plate that passes through the guide columns is fixed to the nut of the screw device. A side frame is fixed to the side of the lifting plate. A support plate that can pass through the top of the stacking frame is fixed on the side frame.

[0009] Furthermore, the top of the stacking rack is fixed with multiple top plates surrounding the support plate, and stacking areas are formed between the multiple top plates.

[0010] Furthermore, the transfer assembly includes a transfer frame, on which a linear module is mounted. The movable end of the linear module is fixed with a transfer plate that slides with the transfer frame. Two pairs of columns are fixed at the bottom of the transfer plate. A locking block fixed by screws is slidably connected between each pair of columns. An adsorption device is installed at the bottom of the locking block.

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0012] The boxing equipment for plastic parts uses a material stacking component for batch storage, a transfer component for automated transfer, and a conveying component to transport the circuit boards to the boxes on the carrier component to complete the boxing. This replaces manual operation of each piece individually, significantly shortens the single boxing cycle, and is suitable for the large-scale mass production needs of the semiconductor industry. It uses an adsorption device to transfer plastic parts, avoiding scratches caused by manual contact, while reducing the probability of collisions and improving the product yield. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a three-dimensional structural diagram of the material coding component in this utility model;

[0015] Figure 3 This is a three-dimensional structural schematic diagram of the transfer component in this utility model;

[0016] Figure 4 This is a three-dimensional structural schematic diagram of the conveying component in this utility model;

[0017] Figure 5 This is a three-dimensional structural diagram of the load-bearing component in this utility model.

[0018] In the diagram: 1. Control panel; 2. Conveying assembly; 21. Double plate; 22. Belt conveyor; 23. Side strip; 24. Auxiliary wheel; 25. Side plate; 26. Front push cylinder; 27. Up push cylinder; 28. Pulley; 29. ​​Pulley block; 3. Stacking assembly; 31. Stacking rack; 32. Top plate; 33. Base frame; 34. Screw assembly; 35. Guide column; 36. Lifting plate; 37. Side frame; 38. Support plate; 4. Transfer assembly; 41. Transfer frame; 42. Linear module; 43. Transfer plate; 44. Column; 45. Locking block; 46. Adsorption device; 5. Bearing assembly; 51. Bidirectional moving device; 52. Bearing frame; 53. Stop bar; 54. Push clamp cylinder; 55. Box body. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-5 The plastic parts boxing device in this embodiment includes an operating table 1. The top of the operating table 1 is integrated with a material stacking component 3, a transfer component 4, a conveying component 2, and a bearing component 5. The components work together to realize the storage, transfer, conveying and boxing of plastic parts.

[0021] like Figure 2 The stacking assembly 3 is used for batch storage of plastic parts and orderly feeding. The stacking assembly 3 includes a stacking rack 31 and a base frame 33 fixed on the operating table 1. A pair of guide posts 35 fixed to the stacking rack 31 are fixed on the top of the operating table 1. A screw device 34 is installed on the base frame 33. The nut of the screw device 34 is fixed to a lifting plate 36 that passes through the guide posts 35. A side frame 37 is fixed on the front of the lifting plate 36. A support plate 38 that can pass through the top of the stacking rack 31 is fixed on the side frame 37. The screw device 34 drives the lifting plate 36 to rise and fall along the guide posts 35, which can drive the plastic parts on the support plate 38 to gradually rise to the feeding position.

[0022] The stacking rack 31 has six sets of top plates 32 fixed to its top, surrounding the support plate 38, forming a stacking area between the top plates 32. The top plates limit the placement of the stacked plastic parts, preventing lateral displacement or falling during the upward movement.

[0023] like Figure 3 The transfer assembly 4 is used to transfer plastic parts from the stacking assembly 3 to the conveying assembly 2. The transfer assembly 4 includes a transfer frame 41 fixed on the operating table 1. A linear module 42 is installed on the transfer frame 41. A transfer plate 43 that slides with the transfer frame 41 is fixed to the moving end of the linear module 42. Two pairs of columns 44 are fixed to the bottom of the transfer plate 43. A locking block 45 fixed with screws is slidably connected between each pair of columns 44. An adsorption device 46 is installed at the bottom of the locking block 45. The position of the locking block 45 can be adjusted to match the appropriate adsorption position. The plastic parts are then adsorbed by the adsorption device 46. The linear module 42 drives the transfer plate 43 to move, thereby achieving precise transfer of the plastic parts.

[0024] like Figure 4The conveying assembly 2 is used to convey plastic parts to the carrying assembly 5 for storage. The conveying assembly 2 includes a double plate 21 fixed on the operating table 1. A belt conveyor 22 is installed on the inner side of the double plate 21 to convey plastic parts. A side plate 25 is fixed on the front. A front push cylinder 26 is installed on the side plate 25. An upper push cylinder 27 is installed on the pushing end of the front push cylinder 26. A lever 28 is fixed on the piston rod of the upper push cylinder 27. A pair of lever blocks 29 are fixed on the left side of the lever 28. The two lever blocks 29 are located on both sides of the belt of the belt conveyor 22. The lever can be adjusted by driving the front push cylinder and the upper push cylinder to block and limit the plastic parts on the right side to achieve pre-waiting. Alternatively, the plastic parts can be pushed to the left side until they are pushed into the carrying assembly.

[0025] The inner side of the double plate 21 is fixed with a side strip 23 that is on the same horizontal plane as the belt of the belt conveyor 22, and the top is also fixed with an auxiliary wheel 24 located on the right side of the deflector plate 28 and above the belt. The side strip can support the plastic parts during the conveying process, and at the same time, it can limit the movement from above when passing the auxiliary wheel.

[0026] like Figure 5 The support assembly 5 is used to fix the box and cooperate with the box insertion action. The support assembly 5 includes a bidirectional moving device 51 installed on the operating table 1. The lifting end of the bidirectional moving device 51 fixes the support frame 52. Two stop bars 53 are fixed inside the support frame 52 to limit the position of the box. Three boxes 55 are placed inside. A push-clamp cylinder 54 is installed on the left side of the support frame 52. The box 55 can be clamped by the push-clamp cylinder 54 to prevent the box from shifting when it is inserted. At the same time, the bidirectional moving device can adjust the left and right movement and up and down movement of the support frame so that the plastic parts can be stored in the box.

[0027] The working principle of the above embodiments is as follows:

[0028] The circuit boards to be placed into boxes are stacked in batches on the support plate. The top plate restricts the offset of the circuit boards within the formed stacking area. Empty boxes are placed into the carrier frame. The stop bar initially restricts the displacement of the boxes. The push-clamp cylinder is activated, and the piston rod of the push-clamp cylinder clamps the boxes to complete the box fixation. The lead screw device is activated, and the lead screw device drives the nut to move the lifting plate upward along the guide column. The lifting plate drives the support plate to rise through the side frame. The circuit boards on the support plate rise synchronously until the topmost circuit board reaches the adsorption position and is adsorbed by the adsorption device. The linear module is activated, and the linear module drives the transfer plate to slide along the transfer frame to above the belt conveyor of the conveying component. The adsorption device releases the circuit boards, and the circuit boards fall onto the belt conveyor. The belt conveyor starts, moving the plastic parts towards the carrier component. During the conveying process... The side strips support the bottom of the plastic parts, and the auxiliary wheels limit the movement from the top to prevent the plastic parts from shifting or tipping over. If the plastic parts need to be pre-waited, the forward and upward cylinders work together to drive the paddle plate to move, so that the paddle blocks are located on both sides of the belt to block the plastic parts, thus achieving pre-waiting. If the plastic parts need to be transported into the box, when the plastic parts separate from the belt, some of them will not enter the box. Therefore, the forward cylinder drives the paddle plate to push the plastic parts towards the box until they are stored in the box. The bidirectional moving device is then activated, which drives the carrier frame to adjust its position so that the opening of the box is aligned with the circuit board. The belt conveyor sends the circuit board into the box, completing a single box entry. The steps are repeated until a box is full of circuit boards. The bidirectional moving device drives the carrier frame to move and sends the next empty box to the box entry position to continue the box entry operation.

[0029] The entire workflow requires no manual intervention, achieving automated box loading.

[0030] The entire workflow is now complete, and anything not described in detail in this specification is existing technology known to those skilled in the art.

[0031] It should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A box-loading device for plastic parts, characterized in that: It includes an operating table (1), and the top of the operating table (1) is equipped with a material stacking component (3), a transfer component (4), a conveying component (2) and a load-bearing component (5); The conveying assembly (2) includes a double plate (21), a belt conveyor (22) is installed on the inner side of the double plate (21), and a side plate (25) is fixed on the outer side. A bidirectional moving part is installed on the side plate (25), and a lever plate (28) is fixed at the lifting end of the bidirectional moving part. A pair of lever blocks (29) are fixed on one side of the lever plate (28), and the two lever blocks (29) are located on both sides of the belt of the belt conveyor (22). The load-bearing component (5) includes a bidirectional moving device (51), a load-bearing frame (52) is fixed to the lifting end of the bidirectional moving device (51), a stop bar (53) is fixed to the inner side of the load-bearing frame (52), and multiple boxes (55) are placed on the inner side, and a push-clamp cylinder (54) is installed on the side.

2. The box-loading device for plastic parts according to claim 1, characterized in that: The inner side of the double plate (21) is fixed with a side strip (23) that is horizontal to the belt of the belt conveyor (22).

3. The box-loading device for plastic parts according to claim 2, characterized in that: An auxiliary wheel (24) is fixed to the top of the double plate (21) above the belt of the belt conveyor (22).

4. The box-loading device for plastic parts according to claim 3, characterized in that: The bidirectional moving part includes a front push cylinder (26) mounted on the side plate (25), and an upper push cylinder (27) is mounted on the push end of the front push cylinder (26). The piston rod of the upper push cylinder (27) is fixed to the lever plate (28).

5. The box-loading device for plastic parts according to claim 1, characterized in that: The stacking assembly (3) includes a stacking rack (31) and a base frame (33) located below the stacking rack (31). A pair of guide columns (35) fixed to the top of the operating table (1) are fixed to the stacking rack (31). A screw device (34) is installed on the base frame (33). A lifting plate (36) that passes through the guide column (35) is fixed to the nut of the screw device (34). A side frame (37) is fixed to the side of the lifting plate (36). A support plate (38) that can pass through the top of the stacking rack (31) is fixed on the side frame (37).

6. The box-loading device for plastic parts according to claim 5, characterized in that: The top of the stacking rack (31) is fixed with multiple top plates (32) surrounding the support plate (38), and stacking intervals are formed between the multiple top plates (32).

7. The box-loading device for plastic parts according to claim 1, characterized in that: The transfer assembly (4) includes a transfer frame (41), on which a linear module (42) is installed. The moving end of the linear module (42) is fixed with a transfer plate (43) that slides with the transfer frame (41). Two pairs of columns (44) are fixed at the bottom of the transfer plate (43). Each pair of columns (44) is slidably connected with a locking block (45) fixed by screws. An adsorption device (46) is installed at the bottom of the locking block (45).