Leveling device for cheese processing
Patent Information
- Application Number
- CN202522285244.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]针对上述问题,本实用新型提出用于芝士加工的整平装置,用以解决现有的缺点
[0014]导向机构安装在输送台上,能够配合驱动组件使定位板左右水平移动,定位板在水平移动中,会将芝士均匀涂满在输送带上,确保芝士不会出现厚度不均的问题,提高成品质量。
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Figure CN224734430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cheese processing technology, and in particular to a leveling device for cheese processing. Background Technology
[0002] During the spraying and mixing process, air is easily trapped in the cheese mixture, forming tiny bubbles. If dried directly, the bubbles will expand due to heat, causing voids and pores inside the cheese, or causing layering due to the bursting of bubbles after cooling and setting. Therefore, before drying, pressure rollers are used to crush the cheese mixture on the conveyor belt to squeeze out the bubbles inside the cheese.
[0003] In the processing of processed cheese and spreadable cheese bases, a spraying device is used to spread the cheese mixture onto a conveyor belt. After compaction and drying, the cheese mixture is conveyed to a cold storage for setting. Once set, the cheese is cut into slices or strips using a cutting device. Common spraying devices mainly include a spraying frame with nozzles connected to conduits. A pump delivers the cheese mixture from the tank into the conduits, which then spreads it onto the conveyor belt surface through the nozzles. The spraying frame is usually located at the front of the conveyor, and the nozzles are often arranged in multiple points to ensure that the cheese mixture effectively covers the conveyor belt surface. However, because there is overlap at the junctions of the nozzles, uneven thickness can occur at the overlapping areas during long-term operation, affecting the quality of the final product. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes a leveling device for cheese processing, thereby overcoming the shortcomings of existing methods.
[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a leveling device for cheese processing, including a conveyor production line, the conveyor production line including a mounting frame and multiple conveyor platforms arranged inside the mounting frame, and a conveyor belt is laid on the upper end of the conveyor platforms;
[0006] Each conveyor belt is equipped with a hot air drying assembly above it, and a pressure roller mechanism for flattening the cheese is located directly in front of the hot air drying assembly.
[0007] A positioning plate for loading cheese paste spraying pipes is provided at the front of the conveyor belt. The positioning plate is slidably connected to a guide mechanism located on the outside of the conveyor table. A drive component for driving the positioning plate to move horizontally left and right is provided on one side of the guide mechanism.
[0008] A further improvement is that multiple conveyor platforms are spaced apart along the height direction on the inner side of the mounting frame, each conveyor platform is arranged horizontally, and the conveyor belts of two adjacent conveyor platforms are parallel to each other.
[0009] A further improvement is that the pressure roller mechanism includes a fixed frame, which is fixedly installed on the upper end of the conveyor platform. A pressure roller is provided inside the fixed frame and is placed above the conveyor belt. Both ends of the pressure roller are rotatably connected to the fixed frame. A first motor for controlling the rotation of the pressure roller is provided outside the fixed frame.
[0010] A further improvement is that the hot air drying assembly includes a hot air blower and multiple air outlet pipes, each air outlet pipe being respectively installed above the conveyor belt, the hot air blower being fixedly installed on the upper end of the mounting frame, and the output end of the hot air blower being connected to each air outlet pipe through an air duct.
[0011] A further improvement is that the guiding mechanism includes at least one guide rail, which is located directly in front of the conveyor belt. The left and right ends of the guide rail are fixedly connected to the conveyor table. A slider is provided on the guide rail, which is slidably connected to the guide rail and fixedly connected to the positioning plate.
[0012] A further improvement is that the drive assembly includes two rotating shafts, which are respectively located on the left and right sides of the conveyor belt. The upper and lower ends of the rotating shafts are rotatably connected to the bearing seats located on the outside of the conveyor table. A synchronous wheel is sleeved on the outside of the rotating shaft, and the synchronous wheel is fixedly connected to the rotating shaft. The two synchronous wheels are connected by a synchronous toothed belt. The positioning plate is fixedly connected to one side surface of the synchronous toothed belt. A second motor for controlling the rotation of one of the rotating shafts is provided on the outside of the conveyor table.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] The guide mechanism is installed on the conveyor table and can work with the drive component to move the positioning plate horizontally left and right. During the horizontal movement, the positioning plate will evenly spread the cheese on the conveyor belt, ensuring that the cheese does not have uneven thickness and improving the quality of the finished product. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a structural diagram of the conveyor belt in this utility model.
[0017] Figure 2 This is a structural diagram of the positioning plate in this utility model.
[0018] Figure 3 This is a structural diagram of the hot air blower in this utility model.
[0019] The components include: 1. Mounting frame; 2. Conveying table; 3. Conveyor belt; 4. Hot air blower; 5. Air duct; 6. Air outlet duct; 7. Fixing frame; 8. Pressure roller; 9. First motor; 10. Positioning plate; 11. Rotating shaft; 12. Synchronous pulley; 13. Second motor; 14. Synchronous toothed belt; 15. Bearing seat; 16. Guide rail; 17. Slider. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0021] according to Figure 1 , 2 As shown in Figure 3, this embodiment proposes a leveling device for cheese processing, including a conveying production line. The conveying production line includes a mounting frame 1 and multiple conveying platforms 2 located inside the mounting frame 1. A conveyor belt 3 is laid on the upper end of the conveying platform 2.
[0022] Each conveyor belt 3 is equipped with a hot air drying assembly above it, and a pressure roller mechanism for flattening the cheese is located in front of the hot air drying assembly.
[0023] A positioning plate 10 for loading cheese paste spraying pipes is provided in front of the conveyor belt 3. The positioning plate 10 is slidably connected to a guide mechanism located on the outside of the conveyor table 2. A drive component for driving the positioning plate 10 to move horizontally left and right is provided on one side of the guide mechanism.
[0024] The positioning plate 10 is equipped with multiple cheese paste spraying pipes, each corresponding to a conveyor belt 3. The drive component drives the positioning plate 10 to move horizontally left and right. As the positioning plate 10 moves horizontally left and right, the cheese paste is spread from the spraying pipes onto each conveyor belt 3. The conveyor belt 3 sends the cheese backward. The pressure roller mechanism flattens the cheese by squeezing it. After flattening, the cheese is dried by a hot air drying component to remove excess moisture. Then, the conveyor belt 3 sends the cheese into a cold storage for shaping and subsequent processing.
[0025] The guide mechanism is installed on the conveyor table 2 and can work with the drive component to make the positioning plate 10 move horizontally left and right. When the positioning plate 10 moves horizontally, it will spread the cheese evenly on the conveyor belt 3, ensuring that the cheese will not have uneven thickness and improving the quality of the finished product.
[0026] It is worth explaining in detail that multiple conveyor platforms 2 are arranged at intervals along the height direction on the inner side of the mounting frame 1. Each conveyor platform 2 is arranged horizontally, and the conveyor belts 3 of two adjacent conveyor platforms 2 are parallel to each other.
[0027] The conveyor production line adopts a layered design, which can reduce the space occupied by the equipment in the workshop under the same conveying capacity requirement, and is suitable for space-constrained scenarios such as workshops, warehouses, and assembly lines.
[0028] Each conveyor belt 3 is equipped with a pressure roller assembly. After the cheese paste is coated onto the conveyor belt 3 through the spray pipe, it passes through the pressure roller mechanism, which flattens the cheese. Specifically, the pressure roller mechanism includes a fixed frame 7, which is fixedly installed on the upper end of the conveyor table 2. A pressure roller 8 is provided inside the fixed frame 7 and is positioned above the conveyor belt 3. Both ends of the pressure roller 8 are rotatably connected to the fixed frame 7. A first motor 9 for controlling the rotation of the pressure roller 8 is provided outside the fixed frame 7.
[0029] When the cheese-coated conveyor belt 3 passes under the pressure roller 8, the first motor 9 controls the pressure roller 8 to rotate in the opposite direction to the conveying direction of the conveyor belt 3. During rotation, the pressure roller 8 assists in conveying the cheese through friction and squeezes the cheese on the conveyor belt 3 to flatten it for subsequent processing.
[0030] The cheese, after being leveled by the pressure roller mechanism, will be dried by the hot air drying assembly to remove excess moisture from the cheese. Specifically, the hot air drying assembly includes a hot air blower 4 and multiple air outlet pipes 6. Each air outlet pipe 6 is respectively set above the conveyor belt 3. The hot air blower 4 is fixedly set on the upper end of the mounting frame 1. The output end of the hot air blower 4 is connected to each air outlet pipe 6 through the air pipe 5.
[0031] The flattened cheese continues to be conveyed to the end of conveyor belt 3. When it passes under the air outlet duct 6, the hot air blower 4 generates hot air. The hot air enters each air outlet duct 6 through the air duct 5, and the air outlet duct 6 sprays out the hot air to dry the excess moisture on the cheese. The dried cheese is then sent to the cold storage for shaping by conveyor belt 3.
[0032] Regarding guidance agencies:
[0033] The guiding mechanism includes at least one guide rail 16, which is located in front of the conveyor belt 3. The left and right ends of the guide rail 16 are fixedly connected to the conveyor table 2. A slider 17 is provided on the guide rail 16, which is slidably connected to the guide rail 16 and fixedly connected to the positioning plate 10.
[0034] Regarding driver components:
[0035] The drive assembly includes two rotating shafts 11, which are respectively located on the left and right sides of the conveyor belt 3. The upper and lower ends of the rotating shafts 11 are rotatably connected to the bearing seats 15 located on the outside of the conveyor table 2. A synchronous wheel 12 is sleeved on the outside of the rotating shaft 11. The synchronous wheel 12 is fixedly connected to the rotating shaft 11. The two synchronous wheels 12 are connected by a synchronous toothed belt 14. The positioning plate 10 is fixedly connected to one side surface of the synchronous toothed belt 14. A second motor 13 is provided on the outside of the conveyor table 2 to control the rotation of one of the rotating shafts 11.
[0036] After the positioning plate 10 is fixedly connected to the bearing section surface of the synchronous toothed belt 14, the second motor 13 is started. The second motor 13 will drive the synchronous wheel 12 to rotate. As the synchronous wheel 12 rotates, it drives the synchronous toothed belt 14 to circulate through meshing with the synchronous toothed belt 14. At this time, the positioning plate 10 fixed to the synchronous toothed belt 14 will move synchronously with the horizontal movement of the synchronous toothed belt 14. The slider 17 fixed to the positioning plate 10 will also move along the guide rail 16. The guide rail 16 guides the positioning plate 10 by cooperating with the slider 17, ensuring that the horizontal movement of the positioning plate 10 is stable.
[0037] How this application works:
[0038] The positioning plate 10 is equipped with multiple cheese paste spraying pipes, each corresponding to a conveyor belt 3. The drive component drives the positioning plate 10 to move horizontally left and right. As the positioning plate 10 moves horizontally left and right, the cheese paste is spread from the spraying pipes onto each conveyor belt 3. The conveyor belt 3 sends the cheese backward. The pressure roller mechanism flattens the cheese by squeezing it. After flattening, the cheese is dried by a hot air drying component to remove excess moisture. Then, the conveyor belt 3 sends the cheese into a cold storage for shaping and subsequent processing.
[0039] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0040] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A leveling device for cheese processing, comprising a conveyor production line, characterized in that: The conveying production line includes a mounting frame (1) and a plurality of conveyor platforms (2) located inside the mounting frame (1), with a conveyor belt (3) laid on the upper end of the conveyor platform (2). Each of the conveyor belts (3) is provided with a hot air drying assembly above it, and a pressure roller mechanism for flattening the cheese is provided in front of the hot air drying assembly. A positioning plate (10) for loading cheese paste spraying pipes is provided in front of the conveyor belt (3). The positioning plate (10) is slidably connected to a guide mechanism located outside the conveyor table (2). A drive component for driving the positioning plate (10) to move horizontally left and right is provided on one side of the guide mechanism.
2. The leveling device for cheese processing according to claim 1, characterized in that: Multiple conveyor platforms (2) are spaced apart along the height direction on the inner side of the mounting frame (1). Each conveyor platform (2) is arranged horizontally, and the conveyor belts (3) of two adjacent conveyor platforms (2) are parallel to each other.
3. The leveling device for cheese processing according to claim 1, characterized in that: The pressure roller mechanism includes a fixed frame (7), which is fixedly installed on the upper end of the conveyor table (2). A pressure roller (8) is provided on the inner side of the fixed frame (7). The pressure roller (8) is placed above the conveyor belt (3). The two ends of the pressure roller (8) are rotatably connected to the fixed frame (7). A first motor (9) for controlling the rotation of the pressure roller (8) is provided on the outer side of the fixed frame (7).
4. The leveling device for cheese processing according to claim 1, characterized in that: The hot air drying assembly includes a hot air blower (4) and multiple air outlet pipes (6). Each of the air outlet pipes (6) is respectively arranged above the conveyor belt (3). The hot air blower (4) is fixedly arranged on the upper end of the mounting frame (1). The output end of the hot air blower (4) is connected to each of the air outlet pipes (6) through the air pipe (5).
5. The leveling device for cheese processing according to claim 1, characterized in that: The guiding mechanism includes at least one guide rail (16), which is located in front of the conveyor belt (3). The left and right ends of the guide rail (16) are fixedly connected to the conveyor table (2). A slider (17) is provided on the guide rail (16), which is slidably connected to the guide rail (16) and fixedly connected to the positioning plate (10).
6. The leveling device for cheese processing according to claim 1, characterized in that: The drive assembly includes two rotating shafts (11), which are respectively located on the left and right sides of the conveyor belt (3). The upper and lower ends of the rotating shafts (11) are rotatably connected to the bearing seats (15) located on the outside of the conveyor table (2). A synchronous wheel (12) is sleeved on the outside of the rotating shaft (11). The synchronous wheel (12) is fixedly connected to the rotating shaft (11). The two synchronous wheels (12) are connected by a synchronous toothed belt (14). The positioning plate (10) is fixedly connected to one side surface of the synchronous toothed belt (14). A second motor (13) is provided on the outside of the conveyor table (2) for controlling the rotation of one of the rotating shafts (11).