Pressure type tea curling processing and shaping device
Patent Information
- Application Number
- CN202522261923.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0002]茶叶作为一种历史悠久的饮品,在全球范围内都有着极高的消费量和文化价值,茶叶的卷曲加工整形就是对茶叶进行揉捻,揉捻是决定茶叶品质的关键步骤之一,它影响茶叶的形状、色泽及后续的发酵程度,传统的茶叶揉捻主要依靠手工操作,耗时耗力且效率低下,随着科技进步和产业自动化的需求,越来越多的茶叶加工厂开始采用茶叶揉捻机
[0014]1.本实用新型通过设置调节组件,通过对揉捻盘进行调节,使在遇到不同品种的茶叶时,通过调节揉捻盘的高度,使料筒和压盘在对茶叶揉捻时,可以根据不同品种的茶叶来选择减轻揉捻的力度,并且在完成揉捻时,通过对揉捻盘进行调节,可以方便工作人员对料筒和压盘上残留的茶叶进行清理;
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Figure CN224734628U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea leaf curling and shaping, specifically a pressure-type tea leaf curling and shaping device. Background Technology
[0002] Tea, as a beverage with a long history, enjoys high consumption and cultural value worldwide. The rolling and shaping of tea leaves involves kneading them, which is one of the key steps in determining the quality of tea. It affects the shape, color, and subsequent fermentation degree of the tea leaves. Traditional tea kneading mainly relies on manual operation, which is time-consuming, labor-intensive, and inefficient. With the advancement of technology and the demand for industrial automation, more and more tea processing plants are beginning to use tea kneading machines.
[0003] However, while current tea rolling machines can automatically roll tea leaves, the required rolling force varies depending on the type of tea, and the material barrel remains at the same height throughout operation. This makes it difficult to adjust the distance between the rolling disc and the material barrel according to the rolling force required for the tea leaves, thus reducing the rolling effect of the tea rolling machine. Furthermore, some tea leaves remain at the bottom of the material barrel after rolling, which is inconvenient to remove. Therefore, a pressure-type tea curling and shaping device is proposed to address these issues. Utility Model Content
[0004] To address the shortcomings of existing technologies, such as the difficulty in adjusting the distance between the kneading disc and the material barrel, this utility model proposes a pressure-type tea leaf curling and shaping device.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a pressure-type tea rolling and shaping device, including a frame, an adjustment component is provided on the surface of the frame, a kneading disc is fixedly connected to the top of the adjustment component, the adjustment component is used in conjunction with the kneading disc, kneading ribs are provided inside the kneading disc, a material cylinder is provided inside the kneading disc, a collar is fixedly sleeved on the surface of the material cylinder, a support leg is fixedly connected to the surface of the frame, a placement platform is fixedly connected to the top of the support leg, a drive component is provided on the surface of the placement platform, an opening is opened on one side of the placement platform, and the drive component is used in conjunction with the material cylinder;
[0006] The adjustment assembly includes four sleeves fixedly installed on the surface of the frame. Each of the four sleeves has a sliding cylinder slidably connected inside. One end of the sliding cylinder is fixedly connected to the bottom of the kneading disc. The frame is threadedly connected to a first threaded rod. One end of the first threaded rod is rotatably connected to the bottom of the kneading disc. The other end of the first threaded rod is fixedly installed with a turntable. The first threaded rod works in conjunction with the kneading disc.
[0007] Preferably, a fixing sleeve is threaded onto the surface of the first threaded rod, and the fixing sleeve is fixedly installed on the surface of the frame.
[0008] Preferably, the frame has a first slot inside, and a stabilizing block is threaded onto the surface of the first threaded rod, the stabilizing block being rotatably connected inside the first slot.
[0009] Preferably, the drive assembly includes a fixed base fixedly mounted on the surface of the placement platform, a first motor fixedly mounted inside the fixed base, a drive arm fixedly connected to the output end of the first motor, a fixed shaft fixedly connected to the surface of the drive arm, a fixed frame fixedly sleeved on the surface of the fixed shaft, one end of the fixed frame fixedly connected to the surface of a collar, and a pressing assembly fixedly connected to the surface of the fixed frame.
[0010] Preferably, the pressing assembly includes a column fixedly mounted on the surface of the fixed frame, a second motor fixedly mounted on the top of the column, a second threaded rod rotatably connected inside the column, one end of the second threaded rod penetrating the column, and one end of the second threaded rod fixedly connected to the output end of the second motor. A slider is threadedly fitted on the surface of the second threaded rod, a lifting arm is fixedly connected to the surface of the slider, a pressing rod is fixedly connected inside the lifting arm, and a pressure cap is fixedly connected to one end of the pressing rod. The pressure cap is used in conjunction with the kneading disc.
[0011] Preferably, the column has a second slot inside, and a rotating block is threaded onto the surface of the second threaded rod, the rotating block being rotatably connected inside the second slot.
[0012] Preferably, a limiting block is fixedly installed inside the sleeve, and a stop block is fixedly installed at the bottom of the slide cylinder, the stop block and the limiting block being used in conjunction.
[0013] The advantages of this utility model are:
[0014] 1. This utility model, by setting an adjustment component, allows for adjustment of the kneading disc. When encountering different varieties of tea, the height of the kneading disc can be adjusted so that the kneading force of the material cylinder and pressure plate can be reduced according to different varieties of tea. Furthermore, after kneading is completed, the adjustment of the kneading disc makes it convenient for workers to clean the tea residue on the material cylinder and pressure plate.
[0015] 2. By providing an opening, this utility model allows workers to easily collect the tea leaves and clean up any remaining tea residue after the tea leaves have been kneaded. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the kneading machine structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the adjustment component structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the drive assembly and the pressing assembly of this utility model;
[0020] Figure 4 This is a schematic diagram of the first slot and the stabilizing block structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the limiting block and the stop block of this utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the second slot and the rotating block of this utility model.
[0023] In the diagram: 1. Frame; 2. Adjustment assembly; 21. First threaded rod; 2101. First slot; 2102. Stabilizing block; 22. Sleeve; 2201. Limiting block; 23. Slide cylinder; 2301. Stop block; 24. Turntable; 25. Fixing sleeve; 3. Support leg; 31. Placement platform; 32. Opening; 4. Drive assembly; 41. Fixed seat; 42. First motor; 43. Drive arm; 44. Fixed shaft; 45. Fixed frame; 5. Pressing assembly; 51. Column; 5101. Second slot; 5102. Rotating block; 52. Second motor; 53. Second threaded rod; 54. Slider; 55. Lifting arm; 56. Pressing rod; 57. Pressure cap; 6. Material cylinder; 7. Collar; 8. Twisting disc; 9. Twisting rib. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0025] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.
[0026] This application discloses a pressure-type tea leaf curling and shaping device. (See also...) Figure 1 and Figure 2 A pressure-type tea rolling and shaping device includes a frame 1, an adjustment component 2 is provided on the surface of the frame 1, a kneading disc 8 is fixedly connected to the top of the adjustment component 2, the adjustment component 2 and the kneading disc 8 are used together, the kneading disc 8 is provided with kneading ribs 9 inside, the kneading disc 8 is provided with a material cylinder 6 inside, a collar 7 is fixedly sleeved on the surface of the material cylinder 6, a support leg 3 is fixedly connected to the surface of the frame 1, a placement platform 31 is fixedly connected to the top of the support leg 3, a drive component 4 is provided on the surface of the placement platform 31, an opening 32 is opened on one side of the placement platform 31, and the drive component 4 is used together with the material cylinder 6.
[0027] The adjustment assembly 2 includes four sleeves 22 fixedly installed on the surface of the frame 1. Each of the four sleeves 22 has a sliding cylinder 23 slidably connected inside. One end of the sliding cylinder 23 is fixedly connected to the bottom of the kneading disc 8. The frame 1 is threadedly connected to a first threaded rod 21. One end of the first threaded rod 21 is rotatably connected to the bottom of the kneading disc 8. The other end of the first threaded rod 21 is fixedly installed with a turntable 24. The first threaded rod is used in conjunction with the kneading disc 8.
[0028] When different varieties of tea require adjustment of the kneading intensity, the turntable 24 is rotated. As the turntable 24 rotates, it drives the first threaded rod 21 to rotate. When the first threaded rod 21 rotates, it adjusts the height of the kneading disc 8. When the height of the kneading disc 8 is adjusted, the sliding cylinder 23 slides inside the sleeve 22. At this time, the sliding cylinder 23 provides support for the kneading disc 8. When the kneading disc 8 is adjusted to the appropriate height, the tea can be kneaded.
[0029] Reference Figure 2 and Figure 4 A fixing sleeve 25 is threaded onto the surface of the first threaded rod 21, and the fixing sleeve 25 is fixedly installed on the surface of the frame 1. A first slot 2101 is opened inside the frame 1, and a stabilizing block 2102 is threaded onto the surface of the first threaded rod 21, and the stabilizing block 2102 is rotatably connected inside the first slot 2101. The fixing sleeve 25 prevents the first threaded rod 21 from detaching from the inside of the frame 1 during operation due to the lack of a fixing structure. The cooperation between the first slot 2101 and the stabilizing block 2102 makes the first threaded rod 21 more stable when rotating, and prevents the first threaded rod 21 from shifting position during rotation.
[0030] Reference Figure 1 and Figure 3The drive assembly 4 includes a fixed base 41 fixedly installed on the surface of the placement platform 31. A first motor 42 is fixedly installed inside the fixed base 41. A drive arm 43 is fixedly connected to the output end of the first motor 42. A fixed shaft 44 is fixedly connected to the surface of the drive arm 43. A fixed frame 45 is fixedly sleeved on the surface of the fixed shaft 44. One end of the fixed frame 45 is fixedly connected to the surface of the collar 7. A pressing assembly 5 is fixedly connected to the surface of the fixed frame 45. When the first motor 42 is started, the output end of the first motor 42 will drive the drive arm 43 to rotate. When the drive arm 43 rotates, it will drive the fixed frame 45 to move through the fixed shaft 44. At this time, the fixed frame 45 can drive the material cylinder 6 to knead the tea leaves in the kneading disc 8.
[0031] Reference Figure 1 and Figure 3 The pressing component 5 includes a column 51 fixedly installed on the surface of the fixed frame 45. A second motor 52 is fixedly installed on the top of the column 51. A second threaded rod 53 is rotatably connected inside the column 51. One end of the second threaded rod 53 passes through the column 51 and is fixedly connected to the output end of the second motor 52. A slider 54 is threadedly fitted on the surface of the second threaded rod 53. A lifting arm 55 is fixedly connected to the surface of the slider 54. A pressing rod 56 is fixedly connected inside the lifting arm 55. A pressure cover 57 is fixedly connected to one end of the pressing rod 56. The pressure cover 57 is used in conjunction with the kneading disc 8. When the second motor 52 is started, the output end of the second motor 52 drives the second threaded rod 53 to rotate. When the second threaded rod 53 rotates, it causes the slider 54 on the surface to move. When the slider 54 moves, it drives the lifting arm 55 to move synchronously. When the lifting arm 55 moves, it drives the pressure cover 57 to move. At this time, the pressure cover 57 can knead the tea leaves in the kneading disc 8.
[0032] Reference Figure 3 and Figure 6 The column 51 has a second slot 5101 inside, and the surface of the second threaded rod 53 is threaded with a rotating block 5102. The rotating block 5102 is rotatably connected inside the second slot 5101. Through the cooperation of the second slot 5101 and the rotating block 5102, the second threaded rod 53 can be more stable when rotating, and the position of the second threaded rod 53 is avoided when rotating.
[0033] Reference Figure 2 and Figure 5A limiting block 2201 is fixedly installed inside the sleeve 22, and a stop block 2301 is fixedly installed at the bottom of the slide cylinder 23. The stop block 2301 works in conjunction with the limiting block 2201. By working together with the stop block 2301, the situation where the slide cylinder 23 would detach from the inside of the sleeve 22 when it slides inside the sleeve 22 is avoided, which would be due to the lack of a limiting effect of the stop block 2301 on the stop block 2201.
[0034] Working Principle: When different varieties of tea require adjustment of kneading intensity, the first motor 42 is activated. The output of the first motor 42 drives the drive arm 43 to rotate. When the drive arm 43 rotates, it drives the fixed frame 45 to move via the fixed shaft 44. At this time, the fixed frame 45 can drive the material cylinder 6 to knead the tea in the kneading disc 8. The second motor 52 is activated. The output of the second motor 52 drives the second threaded rod 53 to rotate. When the second threaded rod 53 rotates, the cooperation of the second slot 5101 and the rotating block 5102 makes the second threaded rod 53 more stable during rotation, avoiding positional deviation. When the second threaded rod 53 rotates, it causes the surface slider 54 to move. When the slider 54 moves, it drives the lifting arm 55 to move synchronously. When the lifting arm 55 moves, it drives the pressure cover 57 to move. At this time, the pressure cover 57 can knead the tea in the kneading disc 8. By rotating the turntable 24, the rotation of the turntable 24... The first threaded rod 21 rotates. During rotation, the fixed sleeve 25 prevents the first threaded rod 21 from detaching from the frame 1 due to the lack of a fixed structure. The cooperation between the first slot 2101 and the stabilizing block 2102 further stabilizes the first threaded rod 21 during rotation, preventing positional shifts. When the first threaded rod 21 rotates, it provides high pressure to the kneading disc 8. When adjusting the height of the kneading disc 8, the sliding cylinder 23 will slide inside the sleeve 22. Through the cooperation of the stop block 2301 and the limiting block 2201, the sliding cylinder 23 will not detach from the sleeve 22 when it slides inside the sleeve 22 due to the lack of the limiting block 2201 limiting the stop block 2301. At this time, the sliding cylinder 23 will play a supporting role for the kneading disc 8. When the kneading disc 8 is adjusted to a suitable height, the tea leaves can be kneaded.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A pressure type tea curling processing and shaping device, characterized by: The machine includes a frame (1), an adjustment component (2) is provided on the surface of the frame (1), a kneading disc (8) is fixedly connected to the top of the adjustment component (2), the adjustment component (2) is used in conjunction with the kneading disc (8), kneading ribs (9) are provided inside the kneading disc (8), a material cylinder (6) is provided inside the kneading disc (8), a collar (7) is fixedly sleeved on the surface of the material cylinder (6), a support leg (3) is fixedly connected to the surface of the frame (1), a placement platform (31) is fixedly connected to the top of the support leg (3), a drive component (4) is provided on the surface of the placement platform (31), an opening (32) is opened on one side of the placement platform (31), and the drive component (4) is used in conjunction with the material cylinder (6). The adjustment assembly (2) includes four sleeves (22) fixedly installed on the surface of the frame (1). Each of the four sleeves (22) has a sliding cylinder (23) slidably connected inside. One end of the sliding cylinder (23) is fixedly connected to the bottom of the kneading disc (8). The frame (1) is threadedly connected to a first threaded rod (21). One end of the first threaded rod (21) is rotatably connected to the bottom of the kneading disc (8). The other end of the first threaded rod (21) is fixedly installed with a turntable (24). The first threaded rod (21) is used in conjunction with the kneading disc (8).
2. A pressure type tea curl processing and shaping device according to claim 1, characterized in that: The first threaded rod (21) is threaded with a fixing sleeve (25), which is fixedly installed on the surface of the frame (1).
3. The pressure type tea curl processing and shaping device according to claim 1, characterized in that: The frame (1) has a first slot (2101) inside, and a stabilizing block (2102) is threaded on the surface of the first threaded rod (21). The stabilizing block (2102) is rotatably connected inside the first slot (2101).
4. The pressure type tea curl processing and shaping device according to claim 1, characterized in that: The drive assembly (4) includes a fixed base (41) fixedly installed on the surface of the placement platform (31). A first motor (42) is fixedly installed inside the fixed base (41). A drive arm (43) is fixedly connected to the output end of the first motor (42). A fixed shaft (44) is fixedly connected to the surface of the drive arm (43). A fixed frame (45) is fixedly sleeved on the surface of the fixed shaft (44). One end of the fixed frame (45) is fixedly connected to the surface of the collar (7). A pressing assembly (5) is fixedly connected to the surface of the fixed frame (45).
5. A pressure type tea curl processing and shaping device according to claim 4, characterized in that: The pressing assembly (5) includes a column (51) fixedly installed on the surface of the fixed frame (45). A second motor (52) is fixedly installed on the top of the column (51). A second threaded rod (53) is rotatably connected inside the column (51). One end of the second threaded rod (53) passes through the column (51). One end of the second threaded rod (53) is fixedly connected to the output end of the second motor (52). A slider (54) is threadedly fitted on the surface of the second threaded rod (53). A lifting arm (55) is fixedly connected to the surface of the slider (54). A pressing rod (56) is fixedly connected inside the lifting arm (55). A pressure cap (57) is fixedly connected to one end of the pressing rod (56). The pressure cap (57) is used in conjunction with the kneading disc (8).
6. A pressure type tea curl processing and shaping device according to claim 5, characterized in that: The column (51) has a second slot (5101) inside, and the surface of the second threaded rod (53) is threaded with a rotating block (5102), which is rotatably connected to the inside of the second slot (5101).
7. The pressure type tea curl processing and shaping device according to claim 1, characterized in that: A limiting block (2201) is fixedly installed inside the sleeve (22), and a stop block (2301) is fixedly installed at the bottom of the slide (23). The stop block (2301) is used in conjunction with the limiting block (2201).