Intelligent Tujia pattern stamping device for food
Patent Information
- Application Number
- CN202521959127.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0003]然而现有的土家食品在压印过程中,食品顶面压印纹饰在压印过程中的边缘部位容易向上隆起,当压印装置继续施加压力时,这些隆起的部位会受到进一步的挤压,从而形成折叠压痕,这些压痕不仅破坏了食品表面的完整性,使压印出的纹样模糊不清、残缺不全,大大降低了纹样的清晰度和美观度;
通过气动推杆输出端带动固定块下降,进而带动导轨下降,贴板随导轨同步下降,使贴板贴合在土家食品的顶部,随着液压推杆带动下压板向下运动,纹样块与贴板顶部的纹样槽对齐,纹样块下降穿过纹样槽,对被贴板顶部贴合的土家食品进行压印,由于食品在贴板的作用使其食品顶面的贴合部位难以形变,因此能够防止食品压印纹饰的边缘部位向上隆起,避免了因隆起部位再进行挤压而形成的折叠压痕,从而在食品表面形成清晰、完整、高质量的土家族纹样。
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Figure CN224734684U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food embossing equipment technology, specifically to an intelligent embossing device for Tujia ethnic patterns on food. Background Technology
[0002] In the field of Tujia ethnic minority specialty food processing, in order to enhance the cultural connotation and market appeal of food, it is often necessary to imprint Tujia ethnic minority patterns on the surface of the food. These patterns are not only unique symbols of Tujia culture, but also make the food more recognizable and artistic in appearance, satisfying consumers' pursuit of specialty delicacies.
[0003] However, in the existing Tujia food pressing process, the pressed pattern on the top surface of the food tends to bulge upwards at the edges. When the pressing device continues to apply pressure, these bulging parts will be further squeezed, thus forming folds and indentations. These indentations not only damage the integrity of the food surface, but also make the pressed pattern blurry and incomplete, greatly reducing the clarity and aesthetics of the pattern. To address the aforementioned issues, we propose an intelligent embossing device for Tujia ethnic patterns on food. Utility Model Content
[0004] The purpose of this invention is to provide an intelligent embossing device for Tujia ethnic patterns on food, in order to address the aforementioned shortcomings in the technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a Tujia ethnic pattern intelligent embossing device for food, comprising a base plate, a lower pressure plate, a template, and a mounting plate respectively provided on the top of the base plate, the template being installed at the bottom of the lower pressure plate, the mounting plate being located between the base plate and the template, pattern blocks being fixedly arranged at equal intervals on the bottom outer wall of the template, pattern grooves being opened at equal intervals on the top outer wall of the mounting plate, the inner wall contour of the pattern grooves being adapted to the outer wall contour of the pattern blocks, two positioning guard plates being fixedly arranged on the top outer wall of the base plate, the two positioning guard plates being located directly below the mounting plate, and a limiting plate being fixedly arranged on the outer wall of one corresponding end of the two positioning guard plates.
[0006] Preferably, the top outer wall of the template is fixedly provided with four vertically upward external thread positioning rods that are evenly distributed, the outer wall of the lower pressure plate has four positioning holes corresponding to the external thread positioning rods, and the top outer wall of the external thread positioning rods is screwed with nuts.
[0007] Preferably, the four outer walls of the lower pressure plate are fixedly provided with four vertically downward guide sleeves by brackets, and the top outer wall of the bottom plate is fixedly provided with four vertically upward first guide rods. The outer walls of the first guide rods are slidably connected to the outer walls of the guide sleeves, and springs are sleeved on the outer walls of the four first guide rods. The springs are located at the bottom of the guide sleeves.
[0008] Preferably, a gantry bracket is fixedly provided on the top outer wall of the base plate, and an installation cylinder is fixedly provided at the top center of the gantry bracket through an opening. A vertically downward hydraulic push rod is installed on the inner wall of the installation cylinder, and the output end of the hydraulic push rod is fixedly connected to the top center of the lower pressure plate by bolts through a pressure module.
[0009] Preferably, the top two sides of the base plate are provided with guide rails, the outer walls of the two sides of the plate are fixedly provided with sliders, the outer walls of the sliders are slidably connected to the inner walls of the guide rails, and the top outer walls of the two guide rails are fixedly provided with threaded sleeves through openings, and the inner walls of the threaded sleeves are screwed with fastening bolts.
[0010] Preferably, a fixing block is fixedly provided on the outer wall of the two guide rails on the side away from each other, and a vertically upward pneumatic push rod is fixedly provided on the top outer wall of the base plate, and the output ends of the two pneumatic push rods are fixedly connected to the bottom outer wall of the fixing block.
[0011] Preferably, the outer walls of the two ends of the guide rail that are far apart from each other are fixed with guide rings by brackets, and the top outer wall of the base plate is fixed with a vertically upward second guide rod, the outer wall of the second guide rod being slidably connected to the inner wall of the guide ring.
[0012] Preferably, the structure of the pattern block is a raised structure of Tujia ethnic pattern.
[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows: The pneumatic pusher outputs a fixed block that descends, which in turn lowers the guide rail. The sticker plate descends synchronously with the guide rail, attaching it to the top of the Tujia food. As the hydraulic pusher moves the lower pressure plate downwards, the pattern block aligns with the pattern groove on the top of the sticker plate. The pattern block descends through the pattern groove, imprinting the Tujia food that is attached to the top of the sticker plate. Because the food is attached to the sticker plate, the attached area on the top surface of the food is difficult to deform, thus preventing the edges of the imprinted pattern from bulging upwards. This avoids folding marks caused by further compression of the bulging areas, resulting in a clear, complete, and high-quality Tujia pattern on the food surface. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0015] Figure 1 This is a three-dimensional structural diagram of an intelligent embossing device for Tujia ethnic patterns used in food, according to this utility model. Figure 2 This is a schematic diagram of the base plate structure of an intelligent embossing device for Tujia ethnic patterns used in food, according to this utility model. Figure 3 This is a schematic diagram of the template structure of an intelligent embossing device for Tujia ethnic patterns used in food, according to this utility model. Figure 4 This is a schematic diagram of the mounting plate structure of an intelligent embossing device for Tujia ethnic patterns used in food, according to this utility model.
[0016] Explanation of reference numerals in the attached figures: 1. Base plate, 2. Lower pressure plate, 3. Template, 4. Pattern block, 5. Adhesive plate, 6. Pattern groove, 7. Positioning guard plate, 8. Limiting plate, 9. Gantry bracket, 10. Mounting cylinder, 11. Hydraulic push rod, 12. Positioning hole, 13. External thread positioning rod, 14. First guide rod, 15. Guide sleeve, 16. Spring, 17. Guide rail, 18. Fixing block, 19. Pneumatic push rod, 20. Guide ring, 21. Second guide rod, 22. Slider. Detailed Implementation
[0017] The following drawings will disclose several embodiments of this utility model. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these physical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.
[0018] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model. Example
[0019] Refer to the instruction manual appendix Figure 1-4 A smart embossing device for Tujia ethnic patterns on food includes a base plate 1. The base plate 1 is placed in a designated position. A lower pressure plate 2, a template 3, and a mounting plate 5 are installed on the top of the base plate 1. The template 3 is installed at the bottom of the lower pressure plate 2. The mounting plate 5 is placed between the base plate 1 and the template 3. Pattern blocks 4 are fixedly arranged at equal intervals on the bottom outer wall of the template 3. Pattern grooves 6 are opened at equal intervals on the top outer wall of the mounting plate 5, and the inner wall contours are adapted to the outer wall contours of the pattern blocks 4. The structure of the pattern blocks 4 is a raised structure of Tujia ethnic patterns. Two positioning guard plates 7 are fixedly arranged on the top outer wall of the base plate 1, so that they are located directly below the mounting plate 5. Limiting plates 8 are fixedly arranged on the outer wall of the corresponding ends of the two positioning guard plates 7. Example
[0020] Based on Embodiment 1, four vertically upward-facing external threaded positioning rods 13 are fixedly installed on the top outer wall of the template 3 at equal intervals. Four positioning holes 12 corresponding to the external threaded positioning rods 13 are opened on the outer wall of the lower pressure plate 2. After the external threaded positioning rods 13 are passed through the positioning holes 12, nuts are screwed onto the outer wall of the external threaded positioning rods 13 to fix the template 3 to the bottom of the lower pressure plate 2. Four vertically downward-facing guide sleeves 15 are fixedly installed on the four outer walls of the lower pressure plate 2 through brackets. Four vertically upward-facing guide sleeves 15 are fixedly installed on the top outer wall of the bottom plate 1. The first guide rod 14 is slidably connected to the outer wall of the guide sleeve 15, and springs 16 are sleeved on the outer walls of the four first guide rods 14, with the springs 16 located at the bottom of the guide sleeve 15. A gantry bracket 9 is fixedly installed on the top outer wall of the base plate 1, and an installation cylinder 10 is fixedly installed through an opening at the top center of the gantry bracket 9. A vertically downward hydraulic push rod 11 is installed on the inner wall of the installation cylinder 10, and the output end of the hydraulic push rod 11 is fixedly connected to the top center of the lower pressure plate 2 through a pressure module using bolts. Example
[0021] Based on Embodiment 1, guide rails 17 are provided on both sides of the top of the base plate 1. Slider 22 is fixedly provided on the outer walls of both sides of the plate 5, so that the outer wall of the slider 22 is slidably connected to the inner wall of the guide rail 17. Threaded sleeves are fixedly provided on the top outer walls of the two guide rails 17 through openings. Fastening bolts are screwed into the inner walls of the threaded sleeves. By tightening the fastening bolts, the position of the plate 5 on the guide rails 17 can be fixed. Fixing blocks 18 are fixedly provided on the outer walls of the two guide rails 17 on the side that is far apart from each other. Vertically upward pneumatic push rods 19 are fixedly provided on the top outer wall of the base plate 1. The output ends of the two pneumatic push rods 19 are fixedly connected to the bottom outer wall of the fixing block 18. The extension and retraction of the pneumatic push rods 19 can drive the guide rails 17 and the plate 5 to move up and down. Guide rings 20 are fixedly provided on the outer walls of the two ends of the guide rails 17 that are far apart from each other through brackets. Vertically upward second guide rods 21 are fixedly provided on the top outer wall of the base plate 1, so that the outer wall of the second guide rods 21 is slidably connected to the inner wall of the guide rings 20, thereby improving the stability of the movement of the guide rails 17.
[0022] Working principle of this utility model: Refer to the instruction manual appendix Figure 1-4 When using this utility model, first place the food tray containing Tujia food on the top of the base plate 1, so that the food tray is positioned between the two positioning guard plates 7, and the outer wall of one end of the food tray is against the outer wall of the limiting plate 8 to position the food tray. Then control the pneumatic push rod 19. Since the output end of the pneumatic push rod 19 is fixedly connected to the bottom outer wall of the fixing block 18 fixed on the guide rail 17, the pneumatic push rod 19 will drive the guide rail 17 to descend. The components fixed on the outer walls of both sides of the sticker 5 are slidably connected to the inner wall of the guide rail 17, thereby driving the sticker 5 to descend and making the sticker 5 adhere to the top of the Tujia food.
[0023] Then, the hydraulic push rod 11 is activated. The output end of the hydraulic push rod 11 is fixedly connected to the top center of the lower pressure plate 2 via bolts through the pressure module. Therefore, the hydraulic push rod 11 will push the lower pressure plate 2 to descend. The four outer walls of the lower pressure plate 2 are fixed with four vertically downward guide sleeves 15 by brackets. The top outer wall of the bottom plate 1 is fixed with four vertically upward first guide rods 14. The outer wall of the first guide rods 14 is slidably connected to the outer wall of the guide sleeves 15. During the descent of the lower pressure plate 2, the guide sleeves 15 slide along the first guide rods 14, improving the stability of the descent of the lower pressure plate 2. The template 3 is installed at the bottom of the lower pressure plate 2. As the template 3 descends, it also descends. The bottom outer wall of the template 3 is fixed with equally spaced pattern blocks 4. The top outer wall of the plate 5 has equally spaced pattern grooves 6. The inner contour of the pattern grooves 6 matches the outer contour of the pattern blocks 4. The pattern blocks 4 will pass through the pattern grooves 6 to imprint the food. Since the plate 5 has fixed the top surface of the food, it can prevent the edge of the food imprint groove from bulging upward, and avoid the folding indentation formed by the upward bulging part after compression. After the imprinting is completed, the hydraulic push rod 11 is controlled to drive the lower pressure plate 2 to rise, and then the pneumatic push rod 19 is controlled to drive the guide rail 17 and the plate 5 to rise. Finally, the food tray can be removed.
[0024] During the lifting and lowering of the guide rail 17, the guide ring 20 slides along the second guide rod 21, which also improves the stability of the lifting and lowering of the guide rail 17. The top outer wall of the two guide rails 17 is fixed with a threaded sleeve through the opening. The inner wall of the threaded sleeve is screwed with a fastening bolt. After the position of the plate 5 is adjusted, the plate 5 can be fixed by the fastening bolt.
[0025] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A smart embossing device for Tujia ethnic patterns on food, comprising a base plate (1), characterized in that: The top of the base plate (1) is provided with a lower pressure plate (2), a template (3) and a mounting plate (5). The template (3) is installed at the bottom of the lower pressure plate (2). The mounting plate (5) is located between the base plate (1) and the template (3). The bottom outer wall of the template (3) is fixedly provided with pattern blocks (4) distributed at equal intervals. The top outer wall of the mounting plate (5) is provided with pattern grooves (6) distributed at equal intervals. The inner wall contour of the pattern groove (6) matches the outer wall contour of the pattern block (4). The top outer wall of the base plate (1) is fixedly provided with two positioning guards (7). The two positioning guards (7) are located directly below the mounting plate (5). The outer wall of one end of the two positioning guards (7) is fixedly provided with a limiting plate (8).
2. The Tujia pattern intelligent stamping device for food according to claim 1, characterized in that: The top outer wall of the template (3) is fixed with four vertically upward external thread positioning rods (13) distributed at equal intervals. The outer wall of the lower pressure plate (2) has four positioning holes (12) corresponding to the external thread positioning rods (13). The top outer wall of the external thread positioning rods (13) is screwed with nuts.
3. The intelligent embossing device for Tujia ethnic patterns on food according to claim 1, characterized in that: The outer walls of the lower pressure plate (2) are fixed with four vertically downward guide sleeves (15) by brackets. The top outer wall of the bottom plate (1) is fixed with four vertically upward first guide rods (14). The outer walls of the first guide rods (14) are slidably connected to the outer walls of the guide sleeves (15). The outer walls of the four first guide rods (14) are fitted with springs (16), and the springs (16) are located at the bottom of the guide sleeves (15).
4. The Tujia pattern intelligent stamping device for food according to claim 1, characterized in that: A gantry bracket (9) is fixedly provided on the top outer wall of the base plate (1). An installation cylinder (10) is fixedly provided at the top center of the gantry bracket (9) through an opening. A vertically downward hydraulic push rod (11) is installed on the inner wall of the installation cylinder (10). The output end of the hydraulic push rod (11) is fixedly connected to the top center of the lower pressure plate (2) by bolts through a pressure module.
5. The Tujia pattern intelligent stamping device for food according to claim 1, characterized in that: The bottom plate (1) has guide rails (17) on both sides of the top. The outer walls of the two sides of the plate (5) are fixed with sliders (22). The outer wall of the slider (22) is slidably connected to the inner wall of the guide rail (17). The top outer walls of the two guide rails (17) are fixed with threaded sleeves through openings. The inner wall of the threaded sleeve is screwed with fastening bolts.
6. The Tujia pattern intelligent stamping device for food according to claim 5, characterized in that: A fixing block (18) is fixedly provided on the outer wall of the two guide rails (17) on the side away from each other, and a vertically upward pneumatic push rod (19) is fixedly provided on the top outer wall of the base plate (1), and the output ends of the two pneumatic push rods (19) are fixedly connected to the bottom outer wall of the fixing block (18).
7. The Tujia pattern intelligent stamping device for food according to claim 5, characterized in that: The outer walls of the two ends of the guide rail (17) that are far apart from each other are fixed with guide rings (20) by brackets. The top outer wall of the base plate (1) is fixed with a vertically upward second guide rod (21). The outer wall of the second guide rod (21) is slidably connected to the inner wall of the guide ring (20). 8.The Tujia pattern intelligent stamping device for food according to claim 1, characterized in that: The structure of the pattern block (4) is a raised structure of Tujia ethnic pattern.