Mascarpone cheese acidification reactor

Abstract

This utility model relates to the field of mascarpone cheese production technology, and more particularly to a mascarpone cheese acidification reactor, comprising: a central acidification chamber, on which a main drive rotary actuator is fixedly installed; a main force transmission vertical shaft is fixedly installed on the output shaft of the main drive rotary actuator; multiple main mixing anchors are fixedly installed at one end of the main force transmission vertical shaft; a shaft docking module is fixedly installed inside the central acidification chamber; the main force transmission vertical shaft is rotatably connected to the shaft docking module; multiple auxiliary force transmission vertical shafts are rotatably installed on the shaft docking module; and multiple auxiliary mixing impellers are fixedly installed on the auxiliary force transmission vertical shafts. This utility model, by setting multiple main mixing anchors and multiple auxiliary mixing impellers for rotation, can cover most of the area inside the reactor, reducing dead zones, thereby allowing for more uniform mixing of citric acid and raw materials. Simultaneously, it allows for the inspection of the welds in the central acidification chamber, enabling real-time observation of whether cracks appear in the welds.

Description

Technical Field

[0001] This utility model relates to the field of mascarpone cheese production technology, and in particular to a mascarpone cheese acidification reactor. Background Technology

[0002] Mascarpone cheese is a fresh cheese originating from the Lombardy region of Italy. It is not made directly from milk, but rather from light cream, which is acidified by adding edible acids such as tartaric acid or citric acid. This unique process gives it an extremely smooth, delicate, and soft texture, like thick cream. It has a bright milky white color, a mild and slightly sweet flavor, and a rich and refreshing milky aroma, with almost no noticeable sourness. While existing central acidification chambers have stirring paddles inside the reactor for cheese processing, there are still some dead corners inside, which slows down the mixing of citric acid and raw materials, thus reducing production efficiency. In addition, although the reactor is made of corrosion-resistant materials, long-term acid corrosion can still cause cracks to appear at the welds, leading to raw material leakage. Currently, real-time inspection is not possible, which fails to meet the needs of the staff. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a mascarpone cheese acidification reactor.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A mascarpone cheese acidification reactor includes a central acidification chamber. A main drive rotary actuator is fixedly installed on the central acidification chamber. A main force transmission vertical shaft is fixedly installed on the output shaft of the main drive rotary actuator. Multiple main mixing anchors are fixedly installed at one end of the main force transmission vertical shaft. A shaft system docking module is fixedly installed inside the central acidification chamber. The main force transmission vertical shaft is rotatably connected to the shaft system docking module. Multiple auxiliary force transmission vertical shafts are rotatably installed on the shaft system docking module. Multiple auxiliary force transmission vertical shafts are fixedly installed on the auxiliary force transmission vertical shafts. The auxiliary mixing impeller has a rotating shaft three that matches the auxiliary force transmission vertical shaft rotatably mounted on the shaft system docking module. A main drive bevel gear is fixedly mounted on the main force transmission vertical shaft. An auxiliary drive bevel gear is fixedly mounted on one end of the rotating shaft three, and the main drive bevel gear meshes with the auxiliary drive bevel gear. A three-pole bevel gear is fixedly mounted on the other end of the rotating shaft three. A four-pole bevel gear is fixedly mounted on the auxiliary force transmission vertical shaft, and the three-pole bevel gear meshes with the four-pole bevel gear. A detection component is installed on the central acidification chamber.

[0005] Preferably, the detection assembly includes a circumferentially meshing ring slidably connected to the central acidification chamber, a rotating rod rotatably mounted on the central acidification chamber, the rotating rod being connected to the main force transmission vertical shaft via a flexible linkage belt assembly, a rotating core main direct drive wheel fixedly mounted at one end of the rotating rod, the rotating core main direct drive wheel meshing with the circumferentially meshing ring, a structural stabilizing block fixedly mounted at one end of the circumferentially meshing ring, a weld line induction module fixedly mounted at one end of the structural stabilizing block, and a protective assembly mounted on the structural stabilizing block.

[0006] Preferably, the protective assembly includes a shaft extension section fixedly mounted on the structural stabilizing block. The shaft extension section has a slot, and a rotating rod is rotatably mounted in the slot. A circumferential near-chamber spur gear is fixedly mounted at one end of the rotating rod. A material flow baffle is slidably connected in the slot, and a linear gear is fixedly mounted on the material flow baffle. The circumferential near-chamber spur gear meshes with the linear gear. A secondary drive rotary actuator is fixedly mounted on the shaft extension section, and the output shaft of the secondary drive rotary actuator is fixedly mounted on the rotating rod.

[0007] Preferably, multiple support frames are fixedly installed on the central acidification chamber, and the lower end of the support frames is provided with anti-slip texture.

[0008] Preferably, the plurality of auxiliary mixing impellers and the plurality of main mixing anchors are all made of corrosion-resistant materials.

[0009] Preferably, a limiting groove is formed on the groove opening, and a limiting block is fixedly installed on the material flow barrier plate, with the limiting block slidably connected to the limiting groove.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. By setting multiple main mixing anchors and multiple auxiliary mixing impellers to rotate in the central acidification chamber, the multiple main mixing anchors and multiple auxiliary mixing impellers can cover most of the space in the central acidification chamber, thus enabling citric acid to be mixed more evenly with the raw materials and improving production efficiency.

[0011] 2. Simultaneously, the flexible linkage belt drives the rotating rod to rotate, and the main direct drive wheel of the rotating core drives the circumferential meshing ring to rotate, which in turn drives the structural stabilizing block and the weld pattern induction module to rotate. This allows for real-time detection of the weld seams in the central acidification chamber. In the event of weld cracking and leakage caused by acid corrosion, the system can quickly alert the staff and facilitate their inspection. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the mascarpone cheese acidification reactor proposed in this utility model.

[0013] Figure 2This is a cross-sectional view of the internal three-dimensional structure of the mascarpone cheese acidification reactor proposed in this utility model.

[0014] Figure 3 This is a three-dimensional structural diagram of the weld line induction module of the mascarpone cheese acidification reactor proposed in this utility model.

[0015] In the diagram: 1 Central acidification chamber, 2 Main drive rotator, 3 Main power transmission vertical shaft, 4 Main mixing anchor, 5 Shaft docking module, 6 Secondary power transmission vertical shaft, 7 Secondary mixing impeller, 8 Main drive bevel gear, 9 Secondary drive bevel gear, 10 Three-pole bevel gear, 11 Four-pole bevel gear, 12 Circumferential meshing ring, 13 Rotating core main direct drive wheel, 14 Structural stabilizing block, 15 Welding pattern induction module, 16 Shaft extension section, 17 Circumferential near-chamber spur gear, 18 Material flow barrier plate, 19 Linear gear rail, 20 Secondary drive rotator, 21 Flexible linkage belt assembly. Detailed Implementation

[0016] Reference Figures 1-3 Mascarpone cheese acidification reactor, including: Central acidizing chamber 1, on which a main drive rotary actuator 2 is fixedly installed. A main force transmission vertical shaft 3 is fixedly installed on the output shaft of the main drive rotary actuator 2. Multiple main mixing anchors 4 are fixedly installed at one end of the main force transmission vertical shaft 3. A shaft system docking module 5 is fixedly installed inside the central acidizing chamber 1. The main force transmission vertical shaft 3 is rotatably connected to the shaft system docking module 5. Multiple auxiliary force transmission vertical shafts 6 are rotatably installed on the shaft system docking module 5. Multiple auxiliary mixing impellers 7 are fixedly installed on the auxiliary force transmission vertical shafts 6. The docking module 5 is rotatably mounted with a rotating shaft three that matches the auxiliary force transmission vertical shaft 6. The main force transmission vertical shaft 3 is fixedly mounted with a main drive bevel gear 8. The auxiliary drive bevel gear 9 is fixedly mounted on one end of the rotating shaft three. The main drive bevel gear 8 and the auxiliary drive bevel gear 9 mesh with each other. The other end of the rotating shaft three is fixedly mounted with a three-pole bevel gear 10. The auxiliary force transmission vertical shaft 6 is fixedly mounted with a four-pole bevel gear 11. The three-pole bevel gear 10 and the four-pole bevel gear 11 mesh with each other. The central acidification chamber 1 is equipped with a detection component. By activating the main drive rotary actuator 2, the main power transmission vertical shaft 3 can be driven to rotate. The rotation of the main power transmission vertical shaft 3 can drive multiple main mixing anchors 4 to rotate and stir. At the same time, the rotation of the main drive bevel gear 8 on the main power transmission vertical shaft 3 drives the meshing auxiliary drive bevel gear 9 to rotate. This can drive the rotating shaft 3 to rotate, causing the three-pole bevel gear 10 at the other end to rotate, and driving the meshing four-pole bevel gear 11 to rotate. This can drive the auxiliary power transmission vertical shaft 6 to rotate, and cause multiple auxiliary mixing impellers 7 to rotate and stir. The stirring by the main mixing anchors 4 and the auxiliary mixing impellers 7 can cover most areas, reduce dead corners, and make the mixing of citric acid and raw materials more uniform, thereby improving production efficiency. The detection assembly includes a circumferential meshing ring 12 with a sliding connection, a rotating rod rotatably mounted on the central acidification chamber 1, and a flexible linkage belt assembly 21 connected to the main force transmission shaft 3. The flexible linkage belt assembly 21 consists of two pulleys and a belt body, used to drive the rotation of the main force transmission shaft 3, causing the rotating rod to rotate. A rotating core main direct drive wheel 13 is fixedly mounted at one end of the rotating rod. The rotating core main direct drive wheel 13 meshes with the circumferential meshing ring 12. A structural stabilizing block 14 is fixedly mounted at one end of the circumferential meshing ring 12, and a weld pattern sensing module 15 is fixedly mounted at one end of the structural stabilizing block 14. The weld pattern sensing module 15 is an optical weld pattern sensing module 15, which detects leakage by identifying whether acidic obstacles appear on the surface of the central acidification chamber 1. The information is transmitted to the control terminal for prompting. A protective assembly is installed on the structural stabilizing block 14. When the main transmission shaft 3 rotates, the flexible linkage belt group 21 can drive the rotating rod to rotate, thus driving the rotating core main direct drive wheel 13 to rotate, causing the meshing circumferential meshing ring 12 to slide on the central acidizing chamber 1. This can drive the structural stabilizing block 14 and the weld line induction module 15 to rotate, and the weld line induction module 15 can perform real-time inspection of the weld seam of the central acidizing chamber 1 to quickly detect whether there is any leakage. The protective assembly includes a shaft extension section 16 fixedly mounted on the structural stabilizing block 14. The shaft extension section 16 has a slot, and a rotating rod is rotatably mounted in the slot. A circumferential near-chamber spur gear disk 17 is fixedly mounted at one end of the rotating rod. A material flow baffle plate 18 is slidably connected in the slot. A linear gear rail 19 is fixedly mounted on the material flow baffle plate 18. The circumferential near-chamber spur gear disk 17 meshes with the linear gear rail 19. A secondary drive rotary actuator 20 is fixedly mounted on the shaft extension section 16, and the output shaft of the secondary drive rotary actuator 20 is fixedly mounted on the rotating rod. When a leak is detected, the main drive rotator 2 is turned off, so that the weld line sensing module 15 stays at the leak position, making it easier for staff to find the crack. At the same time, the auxiliary drive rotator 20 is started, which drives the circumferential near-chamber straight gear disk 17 to rotate, drives the linear gear rail 19 to slide, and drives the material flow barrier plate 18 to cover the leak position, reducing the pollution of the raw material environment. Multiple support frames are fixedly installed on the central acidification chamber 1. The lower end of the support frame is equipped with anti-slip texture. The support frame allows the device to be stably placed in the designated position. Multiple auxiliary mixing impellers 7 and multiple main mixing anchors 4 are all made of anti-corrosion materials. The anti-corrosion materials can effectively reduce erosion and extend service life. Limiting grooves are opened on the slot. Limiting blocks are fixedly installed on the material flow barrier plate 18. The limiting blocks are slidably connected to the limiting grooves. Through the limiting grooves and limiting blocks, the material flow barrier plate 18 can slide stably.

[0017] The working principle of this invention is as follows: Starting the main drive rotary actuator 2 drives the main power transmission shaft 3 to rotate. The rotation of the main power transmission shaft 3 drives multiple main mixing anchors 4 to rotate and stir. Simultaneously, the rotation of the main drive bevel gear 8 on the main power transmission shaft 3 drives the meshing auxiliary drive bevel gear 9 to rotate, thus driving the rotating shaft 3 to rotate. This causes the three-pole bevel gear 10 at the other end to rotate, which in turn drives the meshing four-pole bevel gear 11 to rotate. This, in turn, drives the auxiliary power transmission shaft 6 to rotate, causing multiple auxiliary mixing impellers 7 to rotate and stir. The stirring by the main mixing anchors 4 and the auxiliary mixing impellers 7 covers most of the area, reducing dead zones and making the mixing of citric acid and raw materials more uniform, thus improving production efficiency. During the rotation of the main power transmission shaft 3, through… The flexible linkage belt assembly 21 can drive the rotating rod to rotate, thus driving the main direct drive wheel 13 of the core rotation to rotate. This causes the meshing circumferential engagement ring 12 to slide on the central acidification chamber 1, thereby driving the structural stabilizing block 14 and the weld line sensing module 15 to rotate. The weld line sensing module 15 can then perform real-time inspection of the welds in the central acidification chamber 1 to quickly detect any leaks. When a leak is detected, the main drive rotary actuator 2 is turned off, causing the weld line sensing module 15 to stop at the leak location, making it easier for staff to locate the crack. At the same time, the auxiliary drive rotary actuator 20 is activated, driving the circumferential near-chamber spur gear 17 to rotate, which in turn drives the linear toothed rail 19 to slide, causing the material flow barrier plate 18 to cover the leak location and reduce raw material pollution to the environment.

Claims

1. A mascarpone cheese acidification reactor, comprising a central acidification chamber (1), characterized in that, A main drive rotary actuator (2) is fixedly installed on the central acidification chamber (1). A main force transmission vertical shaft (3) is fixedly installed on the output shaft of the main drive rotary actuator (2). Multiple main mixing anchors (4) are fixedly installed at one end of the main force transmission vertical shaft (3). A shaft system docking module (5) is fixedly installed inside the central acidification chamber (1). The main force transmission vertical shaft (3) is rotatably connected to the shaft system docking module (5). Multiple auxiliary force transmission vertical shafts (6) are rotatably installed on the shaft system docking module (5). Multiple auxiliary mixing impellers (7) are fixedly installed on the auxiliary force transmission vertical shafts (6). The shaft system docking module (5) is fixedly connected to the shaft system docking module (5). A rotating shaft three matching the auxiliary force transmission vertical shaft (6) is rotatably installed on the connecting module (5). A main drive bevel gear (8) is fixedly installed on the main force transmission vertical shaft (3). An auxiliary drive bevel gear (9) is fixedly installed on one end of the rotating shaft three. The main drive bevel gear (8) meshes with the auxiliary drive bevel gear (9). A three-pole bevel gear (10) is fixedly installed on the other end of the rotating shaft three. A four-pole bevel gear (11) is fixedly installed on the auxiliary force transmission vertical shaft (6). The three-pole bevel gear (10) meshes with the four-pole bevel gear (11). A detection component is installed on the central acidification chamber (1).

2. The mascarpone cheese acidification reactor according to claim 1, characterized in that, The detection assembly includes a circumferential meshing ring (12) slidably connected to the central acidification chamber (1), a rotating rod rotatably mounted on the central acidification chamber (1), the rotating rod being connected to the main force transmission vertical shaft (3) via a flexible linkage belt group (21), a rotating core main direct drive wheel (13) fixedly mounted at one end of the rotating rod, the rotating core main direct drive wheel (13) meshing with the circumferential meshing ring (12), a structural stabilizing block (14) fixedly mounted at one end of the circumferential meshing ring (12), a welding pattern induction module (15) fixedly mounted at one end of the structural stabilizing block (14), and a protective assembly mounted on the structural stabilizing block (14).

3. The mascarpone cheese acidification reactor according to claim 2, characterized in that, The protective assembly includes a shaft extension section (16) fixedly installed on the structural stabilizing block (14). The shaft extension section (16) has a slot, and a rotating rod is rotatably installed in the slot. A circumferential near-chamber spur gear disk (17) is fixedly installed at one end of the rotating rod. A material flow barrier plate (18) is slidably connected in the slot. A linear gear rail (19) is fixedly installed on the material flow barrier plate (18). The circumferential near-chamber spur gear disk (17) meshes with the linear gear rail (19). A secondary drive rotary actuator (20) is fixedly installed on the shaft extension section (16). The output shaft of the secondary drive rotary actuator (20) is fixedly installed on the rotating rod.

4. The mascarpone cheese acidification reactor according to claim 1, characterized in that, Multiple support frames are fixedly installed on the central acidification chamber (1), and the lower end of the support frames is equipped with anti-slip texture.

5. The mascarpone cheese acidification reactor according to claim 1, characterized in that, The multiple auxiliary mixing impellers (7) and the multiple main mixing anchors (4) are all made of corrosion-resistant materials.

6. The mascarpone cheese acidification reactor according to claim 3, characterized in that, A limiting groove is opened on the slot, and a limiting block is fixedly installed on the material flow barrier plate (18). The limiting block is slidably connected to the limiting groove.

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