A uniform cutting device for coconut fruit

Abstract

The application relates to the field of coconut processing equipment, in particular to a coconut uniform cutting device, which comprises a base, the base is provided with a mounting frame, one side of the mounting frame is provided with a pushing assembly, the other side of the mounting frame is provided with a longitudinal cutter, a lifting assembly is arranged between the longitudinal cutter and the mounting frame, and a plurality of vertical cutters and transverse cutters are arranged on the side of the longitudinal cutter close to the pushing assembly. The vertical cutters and the transverse cutters are inserted to form a grid-shaped cutting structure, the pushing assembly can be used for multi-dimensional cutting of coconuts at one time, the operation times are reduced, and the cutting efficiency is greatly improved. Meanwhile, the cutters are accurately positioned through fixing pieces, the pushing block of the pushing assembly corresponds to the intersection area of the cutters, the deviation of the coconuts during cutting can be effectively avoided, the size and shape of the cut coconuts are consistent, and the problems of low efficiency and poor uniformity in manual cutting or cutting by simple equipment are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of coconut processing equipment, specifically a device for uniformly cutting coconuts. Background Technology

[0002] As a raw material widely used in the food processing industry, coconut jelly often needs to be cut into uniformly sized pieces during the production process to meet the requirements of uniformity in shape for subsequent processing.

[0003] Currently, coconut cutting mainly relies on manual labor or simple cutting equipment. Manual cutting requires operation on a piece-by-piece basis, which is time-consuming and labor-intensive for mass production and cannot meet the efficiency requirements of industrial production. Simple equipment is mostly a single-blade structure, which can only complete a single cut in one operation. Multiple operations are required to obtain the target block shape, which limits production efficiency. Manual cutting is affected by subjective factors such as operating experience and force control, resulting in large differences in the size and shape of the cut coconut pieces, affecting product quality and the stability of subsequent processing. Some simple equipment lacks precise positioning and guiding structures, which makes the coconut easy to deviate during the cutting process, resulting in inconsistent cutting dimensions.

[0004] Different food processing scenarios have different requirements for the specifications of coconut chunks. Traditional cutting tools have fixed blade spacing, which cannot flexibly adjust the cutting size. Different equipment needs to be replaced to meet diverse needs, which increases production costs and operational complexity. Therefore, a new solution is needed to solve this problem. Utility Model Content

[0005] In view of the above-mentioned background technology, the existing technology has the disadvantages of low efficiency, poor cutting uniformity and insufficient equipment adaptability in manual cutting.

[0006] The present invention discloses a coconut uniform cutting device, including a base, a mounting frame, a pushing component on one side of the mounting frame, a longitudinal blade on the other side of the mounting frame, a lifting component between the longitudinal blade and the mounting frame, a plurality of vertical blades and a horizontal blade on the side of the longitudinal blade near the pushing component, the horizontal blades being inserted into the vertical blades, a fixing member 1 between the two ends of the vertical blades and the mounting frame and the base, and a fixing member 2 between the two ends of the horizontal blades and the mounting frame.

[0007] Furthermore, the fixing component includes a top plate and a clamping plate. The top plate is fixedly connected to the upper end of the vertical blade. A bolt is provided between the top plate and the mounting bracket. One end of the bolt passes through the top plate and the mounting bracket. A nut is threaded onto the bolt. The clamping plate is installed at the lower end of the vertical blade and is engaged with the base.

[0008] Furthermore, the second fixing component includes a sliding plate, and two sliding plates are provided. The two sliding plates are fixedly installed at both ends of the transverse blade. The sliding plates are slidably disposed on the inner side of the mounting bracket. A second bolt is provided between the sliding plate and the mounting bracket. The sliding plate is provided with a threaded hole, and the second bolt passes through the mounting bracket and is threadedly connected to the threaded hole.

[0009] Furthermore, the pushing component includes a push plate, which is slidably disposed with the mounting bracket and the base. Both sides of the push plate are connected to the mounting bracket via telescopic cylinders. A plurality of push blocks are disposed on the side of the push plate near the longitudinal blade. The push blocks are respectively disposed in the area where the corresponding vertical blade and the transverse blade intersect. A connecting member is disposed between the push block and the push plate.

[0010] Furthermore, the connector includes a fixing plate, a limit strip is installed on one side of the fixing plate, the limit strip is slidably disposed with the push plate, the limit strip is configured as a "T" shape, and the fixing plate and the push block are fixedly connected by a connecting rod.

[0011] Furthermore, the lifting assembly is configured as a lifting cylinder, with the fixed end of the lifting cylinder mounted on the mounting bracket and the telescopic end of the lifting cylinder mounted on the longitudinal blade.

[0012] Furthermore, a protective cover is provided on the side of the longitudinal blade away from the mounting bracket. The protective cover is U-shaped and is fixedly connected to the mounting bracket.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model forms a grid-like cutting structure by inserting vertical and horizontal blades. With the help of the pushing component, it can cut coconut jelly in multiple dimensions at once without multiple operations, which greatly improves the cutting efficiency. At the same time, the blades are precisely positioned by the fixing component, and the push block of the pushing component corresponds to the intersection area of ​​the blades, which can effectively avoid the deviation of the coconut jelly during cutting and ensure that the size and shape of the cut coconut jelly pieces are consistent. This solves the problems of low efficiency and poor uniformity in manual cutting or cutting with simple equipment.

[0014] 2. The vertical blade of this utility model can be detached and adjusted by fixing part one, and the horizontal blade can be detached and adjusted by fixing part two. This allows the distance between the vertical blade and the horizontal blade to be flexibly changed according to the requirements of different food processing scenarios for the size of coconut jelly blocks. It can meet diverse cutting requirements without changing equipment, reducing production costs and simplifying the operation process. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the position of the skateboard in this utility model; Figure 3 This is a schematic diagram showing the separation of the vertical and horizontal blades of this utility model; Figure 4 This is a schematic diagram of the push plate structure of this utility model.

[0016] In the diagram: 1. Base; 2. Mounting bracket; 3. Push plate; 4. Fixing plate; 5. Limiting strip; 6. Push block; 7. Connecting rod; 8. Vertical blade; 9. Top plate; 10. Clamping plate; 11. Bolt 1; 12. Nut; 13. Horizontal blade; 14. Slide plate; 15. Bolt 2; 16. Threaded hole; 17. Telescopic cylinder; 18. Longitudinal blade; 19. Lifting cylinder; 20. Protective cover. Detailed Implementation

[0017] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.

[0018] Please see Figure 1 , Figure 2 , Figure 4 The present invention provides a uniform coconut cutting device, including a base 1, a mounting frame 2, a pushing component on one side of the mounting frame 2, the pushing component including a push plate 3, the push plate 3 being slidably disposed with the mounting frame 2 and the base 1, the two sides of the push plate 3 being connected to the mounting frame 2 via telescopic cylinders 17, and a plurality of push blocks 6 being disposed on the side of the push plate 3 near the longitudinal blade 18, the shape of the push blocks 6 matching the grid size formed by the vertical blade 8 and the horizontal blade 13, and the edges of the push blocks 6 being rounded to avoid scratching the surface of the coconut or getting stuck due to sharp edges when pushing the coconut.

[0019] Push blocks 6 are respectively set in the intersection area of ​​the vertical blade 8 and the horizontal blade 13. A connecting piece is provided between the push block 6 and the push plate 3. The connecting piece includes a fixing plate 4. A limit strip 5 is installed on one side of the fixing plate 4. The limit strip 5 is slidably set with the push plate 3. The limit strip 5 is set in a "T" shape. The fixing plate 4 and the push block 6 are fixedly connected by a connecting rod 7. The connecting rod 7 is made of food-grade 304 stainless steel. Through the cooperation between the limit strip 5 and the push plate 3, the fixing plate 4 and the push block 6 can be easily replaced, improving work efficiency.

[0020] See Figure 1 , Figure 2 , Figure 3 As shown, a longitudinal blade 18 is provided on the other side of the mounting frame 2. The vertical blade 8, the horizontal blade 13, and the longitudinal blade 18 are all made of food-grade 420 stainless steel. The blades are precision ground to ensure that they are sharp during cutting and do not easily stick to the coconut jelly. A protective cover 20 is provided on the side of the longitudinal blade 18 away from the mounting frame 2. The protective cover 20 is U-shaped and is fixedly connected to the mounting frame 2. A lifting assembly is provided between the longitudinal blade 18 and the mounting frame 2. The lifting assembly is a lifting cylinder 19, and the fixed end of the lifting cylinder 19 is installed on the mounting frame 2.

[0021] The telescopic end of the lifting cylinder 19 is mounted on the longitudinal blade 18. The longitudinal blade 18 has multiple vertical blades 8 and horizontal blades 13 on the side near the pushing component. The horizontal blades 13 are inserted into the vertical blades 8. The slot spacing is consistent with the design spacing of the horizontal blades 13. After the horizontal blades 13 are inserted into the slots, the blade intersections are flush to avoid "burrs" or incomplete cuts during cutting. The two ends of the vertical blades 8 are connected to the mounting bracket 2 and the base 1 by a fixing component. The fixing component includes a top plate 9 and a clamping plate 10. The top plate 9 is fixedly connected to the upper end of the vertical blades 8 by welding.

[0022] A bolt 11 is provided between the top plate 9 and the mounting bracket 2. One end of the bolt 11 passes through the top plate 9 and the mounting bracket 2. A nut 12 is threaded onto the bolt 11. The bolt 11 is a stainless steel bolt of M8-M10 specification. The nut 12 is a lock nut to prevent loosening due to long-term vibration. The clamping plate 10 is installed at the lower end of the vertical blade 8 and is clamped to the base 1.

[0023] Two fixing components are provided between the two ends of the transverse blade 13 and the mounting bracket 2. The fixing components include two slide plates 14. The two slide plates 14 are fixedly installed at the two ends of the transverse blade 13. The slide plates 14 slide against the inner side of the mounting bracket 2. A strip-shaped groove is opened on the inner side of the mounting bracket 2. A wear-resistant slider made of polytetrafluoroethylene is embedded in the groove to reduce the friction noise when the slide plate 14 slides. At the same time, the thickness of the slide plate 14 is smaller than the width of the groove to ensure smooth sliding without obvious shaking. A bolt 2 15 is provided between the slide plate 14 and the mounting bracket 2. A threaded hole 16 is provided on the slide plate 14. The bolt 2 15 passes through the mounting bracket 2 and is threadedly connected to the threaded hole 16.

[0024] The implementation principle is as follows: First, according to the required specifications of the coconut chunks, use vertical blades 8 and horizontal blades 13 with different corresponding spacings; for the vertical blade 8, move the vertical blade 8 to a suitable position so that the top plate 9 is aligned with the mounting bracket 2, and then use bolt 11 to pass through the top plate 9 and the mounting bracket 2 and tighten the nut 12 to fix it, while ensuring that the clamping plate 10 at the lower end of the vertical blade 8 is firmly engaged with the base 1; for the horizontal blade 13, slide the sliding plate 14 to drive the horizontal blade 13 to move, and after the position is suitable, thread bolt 2 15 passes through the mounting bracket 2 and is threadedly connected to the threaded hole 16 on the sliding plate 14 to fix it. At this time, the horizontal blade 13 and the vertical blade 8 are inserted to form a grid-like cutting structure; Place the coconut jelly to be cut on the base 1, between the pushing component and the vertical blade 8 and the horizontal blade 13, ensuring that the position of the coconut jelly corresponds to the subsequent cutting position; activate the telescopic cylinder 17 in the pushing component, which drives the push plate 3 to move closer to the vertical blade 8 and the horizontal blade 13. The push block 6 on the push plate 3 corresponds to the intersection area of ​​the vertical blade 8 and the horizontal blade 13. The push block 6 pushes the coconut jelly through the grid formed by the vertical blade 8 and the horizontal blade 13. During the process of the coconut jelly passing through, the vertical blade 8 and the horizontal blade 13 cut the coconut jelly vertically and horizontally, forming a preliminary block structure. Based on the height of the coconut, the position of the longitudinal blade 18 is adjusted by the lifting assembly, and the telescopic end of the lifting cylinder 19 is controlled to drive the longitudinal blade 18 to a suitable height, so as to perform longitudinal cutting on the coconut that has been initially cut, so that the coconut block reaches the desired final shape. The protective cover 20 on one side of the longitudinal blade 18 can play a safety protection role to avoid accidents during the cutting process. After the cutting is completed, the telescopic cylinder 17 drives the push plate 3 to reset, and the lifting cylinder 19 drives the longitudinal blade 18 to rise, so as to remove the cut coconut block from the device and complete one cutting operation.

[0025] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A coconut fruit uniform cutting device comprising a base (1) characterized in that: The base (1) is provided with a mounting bracket (2). A pushing component is provided on one side of the mounting bracket (2), and a longitudinal blade (18) is provided on the other side of the mounting bracket (2). A lifting component is provided between the longitudinal blade (18) and the mounting bracket (2). A plurality of vertical blades (8) and a horizontal blade (13) are provided on the side of the longitudinal blade (18) near the pushing component. The horizontal blade (13) is inserted into the vertical blade (8). A fixing component one is provided between the two ends of the vertical blade (8) and the mounting bracket (2) and the base (1). A fixing component two is provided between the two ends of the horizontal blade (13) and the mounting bracket (2).

2. The coconut uniform cutting device according to claim 1, characterized in that: The fixing component includes a top plate (9) and a clamping plate (10). The top plate (9) is fixedly connected to the upper end of the vertical blade (8). A bolt (11) is provided between the top plate (9) and the mounting bracket (2). One end of the bolt (11) passes through the top plate (9) and the mounting bracket (2). A nut (12) is threaded onto the bolt (11). The clamping plate (10) is installed at the lower end of the vertical blade (8) and is clamped to the base (1).

3. A coconut fruit uniform cutting device as claimed in claim 1, wherein: The second fixing component includes a sliding plate (14), and there are two sliding plates (14). The two sliding plates (14) are fixedly installed at both ends of the transverse blade (13). The sliding plates (14) are slidably disposed inside the mounting bracket (2). A bolt (25) is provided between the sliding plate (14) and the mounting bracket (2). A threaded hole (16) is provided on the sliding plate (14). The bolt (25) passes through the mounting bracket (2) and is threadedly connected to the threaded hole (16).

4. A coconut fruit uniform cutting device as claimed in claim 1, wherein: The pushing component includes a push plate (3), which is slidably disposed with the mounting frame (2) and the base (1). Both sides of the push plate (3) are connected to the mounting frame (2) through telescopic cylinders (17). A plurality of push blocks (6) are disposed on the side of the push plate (3) near the longitudinal blade (18). The push blocks (6) are respectively disposed in the intersection area of ​​the corresponding vertical blade (8) and the transverse blade (13). A connecting member is disposed between the push block (6) and the push plate (3).

5. A coconut fruit uniform cutting device as claimed in claim 4, wherein: The connector includes a fixing plate (4), a limiting strip (5) is installed on one side of the fixing plate (4), the limiting strip (5) is slidably disposed with the push plate (3), the limiting strip (5) is set in a "T" shape, and the fixing plate (4) and the push block (6) are fixedly connected by a connecting rod (7).

6. The coconut uniform cutting device according to claim 1, characterized in that: The lifting assembly is configured as a lifting cylinder (19), the fixed end of the lifting cylinder (19) is mounted on the mounting bracket (2), and the telescopic end of the lifting cylinder (19) is mounted on the longitudinal blade (18).

7. A coconut fruit uniform cutting device as claimed in claim 1, wherein: A protective cover (20) is provided on the side of the longitudinal blade (18) away from the mounting bracket (2). The protective cover (20) is U-shaped and is fixedly connected to the mounting bracket (2).

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