A device for engraving and slotting a rope saw

Abstract

This utility model belongs to the field of carving and grooving wire saw technology, specifically referring to an integrated carving and grooving wire saw device, including a bed, an mounting block fixedly installed at the top of the bed, a first motor fixedly installed on one side of the top of the bed, one end of a first lead screw installed at the output end of the first motor, the other end of the first lead screw rotatably connected to the side wall of the mounting block, a column cover sleeved on the first lead screw, a first slide rail installed at the top of the bed, a first slider fixedly installed at the lower end of the column cover, the first slider slidingly disposed on the first slide rail, and the first lead screw and the column cover threadedly connected; this application integrates carving, grooving, and wire saw cutting functions into one unit, allowing one device to complete multiple processing operations, reducing the space occupied by the equipment and the number of equipment replacements during processing, improving processing efficiency, and reducing production costs.

Description

Technical Field

[0001] This utility model belongs to the field of carving and grooving wire saw technology, specifically referring to an integrated device for carving and grooving wire saw. Background Technology

[0002] In the field of stone processing, carving, grooving, and wire sawing are three common and important processing techniques. Carving uses tools to remove excess material from the surface of the stone, shaping various three-dimensional or two-dimensional patterns, text, and other forms, giving the stone an artistic aesthetic. Grooving uses specific tools to cut grooves of a certain depth and width into the surface of the stone, often used for decorative lines, drainage channels, and other applications. Wire sawing uses the high-speed rotation of a diamond wire saw, along with a corresponding guiding device, to cut the stone, and is especially suitable for dividing irregularly shaped or large stones.

[0003] Currently, most equipment on the market for these three processing techniques is independent. To complete carving, grooving, and wire sawing in stone processing, separate specialized equipment such as carving machines, grooving machines, and wire sawing machines are required. This not only increases equipment procurement costs for enterprises but also occupies a significant amount of production space. Furthermore, transferring stone between different machines for multi-stage processing requires multiple clamping and positioning operations, which is not only time-consuming and labor-intensive but also prone to reduced processing accuracy due to clamping errors, affecting the processing quality and yield of the stone. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes an integrated device for carving and grooving wire saws.

[0005] The technical solution adopted by this utility model is as follows: This utility model provides an integrated engraving and grooving wire saw device, including a bed, an mounting block fixedly installed at the top of the bed, a first motor fixedly installed on one side of the top of the bed, one end of a first lead screw installed at the output end of the first motor, the other end of the first lead screw rotatably connected to the side wall of the mounting block, a column cover sleeved on the first lead screw, a first slide rail installed at the top of the bed, a first slider fixedly installed at the lower end of the column cover, the first slider slidably disposed on the first slide rail, the first lead screw and the column cover threadedly connected, a crossbeam fixedly installed on the side wall of the column cover, a second slide rail installed on the side wall of the crossbeam, a movable cover provided on the crossbeam, the movable cover sliding on the crossbeam via the second slide rail, a second motor fixedly installed inside the column cover, the output end of the second motor fixedly connected to one end of a second lead screw, the movable cover sleeved on the second lead screw, the second lead screw and the movable cover threadedly connected. Furthermore, the engraving assembly includes a first fixing plate, which is fixedly installed on the lower end of the left side wall of the movable cover. A third slide rail is fixedly installed on the side wall of the first fixing plate, and a first sliding plate is slidably installed on the third slide rail. A third motor is fixedly installed at the bottom inside the movable cover, and a third lead screw is fixedly connected to the output end of the third motor. The first sliding plate is sleeved on the third lead screw, and the first sliding plate and the third lead screw are threaded together. A spindle box is fixedly installed on the side wall of the first sliding plate, and a spindle is installed at the output end of the spindle box.

[0006] Furthermore, the grooving assembly includes a second fixing plate, which is fixedly installed on the lower end of the front wall of the movable cover. A fourth slide rail is fixedly installed on the side wall of the second fixing plate, and a second slide plate is slidably mounted on the fourth slide rail. A fourth motor is fixedly installed at the bottom inside the movable cover, and a fourth lead screw is fixedly connected to the output end of the fourth motor. The second slide plate is sleeved on the fourth lead screw, and the fourth lead screw and the second slide plate are threaded together. A fifth motor is installed on the side wall of the second slide plate, and a first pulley is installed at the output end of the fifth motor. A bearing seat is fixedly installed at the lower end of the second fixing plate, and a bearing is installed inside the bearing seat. A connecting shaft is sleeved on the inner ring of the bearing. A second pulley is fixedly installed at one end of the connecting shaft, and the second pulley and the first pulley are connected by a belt drive. A saw blade is fixedly installed at the other end of the connecting shaft.

[0007] Furthermore, the wire saw assembly includes an equipment box, which is fixedly installed on the side wall of the movable cover. The equipment box includes an upper cavity and a lower cavity, which are fixedly connected by a connecting plate. A third wire saw wheel and a fourth wire saw wheel are rotatably installed on the inner side wall of the lower cavity. A second wire saw wheel is rotatably installed on one side of the upper cavity. A sixth motor is fixedly installed on the inner side wall of the upper cavity. A first wire saw wheel is installed at the output end of the sixth motor. The first wire saw wheel, the second wire saw wheel, the third wire saw wheel, and the fourth wire saw wheel are connected by a diamond wire saw transmission.

[0008] The beneficial effects of this utility model by adopting the above structure are as follows: (1) The three functions of carving, grooving and wire saw cutting are integrated into one device, which can complete multiple processing operations, reduce the space occupied by the equipment and the number of times the equipment is replaced during the processing, improve processing efficiency and reduce production costs.

[0009] (2) The first motor drives the first lead screw to rotate, thereby realizing the forward and backward movement of the column cover and crossbeam; the second motor drives the second lead screw to rotate, thereby realizing the left and right movement of the movable cover and each component. The position of the carving, grooving and wire saw components can be adjusted conveniently and accurately to meet the processing needs of stone slabs of different sizes and shapes. Attached Figure Description

[0010] To more clearly illustrate the technical solution of this utility model, the drawings used in the description will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0011] Figure 1 This is a main body diagram of an integrated engraving and grooving wire saw device according to this utility model; Figure 2 This is a schematic diagram of the main structure of an integrated engraving and grooving wire saw device according to this utility model; Figure 3 This is a left view of an integrated wire saw and engraving device for grooving according to the present invention. Figure 4 This is a schematic diagram of the engraving component structure; Figure 5 This is a schematic diagram of the slotted component structure.

[0012] The components include: 1. Bed; 2. Mounting block; 3. First slide rail; 4. First slider; 5. Column cover; 6. First motor; 7. First lead screw; 8. Crossbeam; 9. Second slide rail; 10. Second motor; 11. Second lead screw; 12. Moving cover; 13. Engraving assembly; 14. Slotting assembly; 15. Wire saw assembly; 16. First fixing plate; 17. Third slide rail; 18. First slide plate; 19. Third motor; 20. Third lead screw; 21. Spindle. 21. Box, 22. Main shaft, 23. Second fixed plate, 24. Fourth slide rail, 25. Second slide plate, 26. Fourth motor, 27. Fourth lead screw, 28. Fifth motor, 29. First pulley, 30. Second pulley, 31. Bearing seat, 32. Connecting shaft, 33. Saw blade, 34. Diamond wire saw, 35. First wire saw wheel, 36. Second wire saw wheel, 37. Third wire saw wheel, 38. Fourth wire saw wheel, 39. Equipment box, 40. Sixth motor. Detailed Implementation

[0013] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.

[0014] like Figures 1-5As shown, this utility model proposes an integrated engraving and grooving wire saw device, including a bed 1, an mounting block 2 fixedly installed at the top of the bed 1, a first motor 6 fixedly installed on one side of the top of the bed 1, one end of a first lead screw 7 installed at the output end of the first motor 6, the other end of the first lead screw 7 rotatably connected to the side wall of the mounting block 2, a column cover 5 sleeved on the first lead screw 7, a first slide rail 3 installed at the top of the bed 1, a first slider 4 fixedly installed at the lower end of the column cover 5, the first slider 4 slidably disposed on the first slide rail 3, the first lead screw 7 and the column cover 5 threadedly connected, a crossbeam 8 fixedly installed on the side wall of the column cover 5, a second slide rail 9 installed on the side wall of the crossbeam 8, a movable cover 12 provided on the crossbeam 8, the movable cover 12 sliding on the crossbeam 8 via the second slide rail 9, a second motor 10 fixedly installed inside the column cover 5, one end of a second lead screw 11 fixedly connected at the output end of the second motor 10, the movable cover 12 sleeved on the second lead screw 11, the second lead screw 11 and the movable cover 12 threadedly connected.

[0015] The engraving assembly 13 includes a first fixed plate 16, a third slide rail 17, a first slide plate 18, a third motor 19, a third lead screw 20, a spindle housing 22, and a spindle 22. The first fixed plate 16 is fixedly installed on the lower left side wall of the movable cover 12. The third slide rail 17 is fixedly installed on the side wall of the first fixed plate 16. The first slide plate 18 is slidably installed on the third slide rail 17. The third motor 19 is fixedly installed at the bottom inside the movable cover 12. The output end of the third motor 19 is fixedly connected to the third lead screw 20. The first slide plate 18 is sleeved on the third lead screw 20. The first slide plate 18 and the third lead screw 20 are threaded together. The spindle housing 22 is fixedly installed on the side wall of the first slide plate 18. The output end of the spindle housing 22 is installed with the spindle 22.

[0016] The grooving assembly 14 includes a second fixed plate 23, a fourth slide rail 24, a second sliding plate 25, a fourth motor 26, a fourth lead screw 27, a fifth motor 28, a first pulley 29, a second pulley 30, a bearing seat 31, a connecting shaft 32, and a saw blade 33. The second fixed plate 23 is fixedly installed on the lower end of the front wall of the movable cover 12. The fourth slide rail 24 is fixedly installed on the side wall of the second fixed plate 23. The second sliding plate 25 is slidably mounted on the fourth slide rail 24. The fourth motor 26 is fixedly installed at the bottom inside the movable cover 12. The output end of the fourth motor 26 is fixedly connected to the first lead screw 27, the fourth lead screw 28, the fifth motor 29, the second lead screw 30, the first pulley 29, the second lead screw 30, the bearing seat 31, the connecting shaft 32, and the saw blade 33. The fourth lead screw 27 is fitted with the second slide plate 25, and the fourth lead screw 27 and the second slide plate 25 are threaded together. The fifth motor 28 is installed on the side wall of the second slide plate 25. The output end of the fifth motor 28 is fitted with the first pulley 29. The lower end of the second fixed plate 23 is fixedly fitted with the bearing seat 31, and the bearing is installed inside the bearing seat 31. The inner ring of the bearing is fitted with the connecting shaft 32. One end of the connecting shaft 32 is fixedly fitted with the second pulley 30. The second pulley 30 and the first pulley 29 are connected by belt drive. The other end of the connecting shaft 32 is fixedly fitted with the saw blade 33.

[0017] The wire saw assembly 15 includes a diamond wire saw 34, a first wire saw wheel 35, a second wire saw wheel 36, a third wire saw wheel 37, a fourth wire saw wheel 38, an equipment box 39, and a sixth motor 40. The equipment box 39 is fixedly installed on the side wall of the movable cover 12. The equipment box 39 includes an upper cavity and a lower cavity, which are fixedly connected by a connecting plate. The third wire saw wheel 37 and the fourth wire saw wheel 38 are rotatably installed on the inner side wall of the lower cavity. The second wire saw wheel 36 is rotatably installed on one side of the upper cavity. The sixth motor 40 is fixedly installed on the inner side wall of the upper cavity. The first wire saw wheel 35 is installed at the output end of the sixth motor 40. The first wire saw wheel 35, the second wire saw wheel 36, the third wire saw wheel 37, and the fourth wire saw wheel 38 are connected by the diamond wire saw 34.

[0018] In practical use, the output of the first motor 6 rotates, driving the first lead screw 7 to rotate. The rotation of the first lead screw 7 moves the column cover 5, which in turn moves the crossbeam 8. The crossbeam 8 then moves the movable cover 12, which in turn moves the carving assembly 13, the grooving assembly 14, and the wire saw assembly 15, thus adjusting their front-to-back positions. The output of the second motor 10 rotates, driving the second lead screw 11 to rotate. The rotation of the second lead screw 11 moves the movable cover 12, which in turn moves the carving assembly 13, the grooving assembly 14, and the wire saw assembly 15, thus adjusting their left-to-right positions. The output of the third motor 19 rotates, driving the third lead screw 20 to rotate. The rotation of the third lead screw 20 moves the first slide plate 18 up and down, which in turn moves the main shaft 22 box up and down. The main spindle 22 is driven by a gearbox, which can carve the stone slab. The output of the fourth motor 26 rotates, which drives the fourth lead screw 27 to rotate. The rotation of the fourth lead screw 27 drives the second slide plate 25 to move up and down. The up and down movement of the second slide plate 25 drives the saw blade 33 to move up and down. The output of the fifth motor 28 rotates, which drives the first pulley 29 to rotate. The rotation of the first pulley 29 drives the belt to rotate. The rotation of the belt drives the second pulley 30 to rotate. The rotation of the second pulley 30 drives the connecting shaft 32 to rotate. The rotation of the connecting shaft 32 drives the saw blade 33 to rotate, which can groove the stone slab. The output of the sixth motor 40 rotates, which drives the first wire saw wheel 35 to rotate. The rotation of the first wire saw wheel 35 drives the diamond wire saw 34 to rotate. The rotation of the diamond wire saw 34 drives the second wire saw wheel 36, the third wire saw wheel 37 and the fourth wire saw wheel 38 to rotate, which can cut the stone slab into irregular shapes. The above is the overall working process of this utility model. This process can be repeated for the next use.

[0019] As can be seen from the above embodiments, the beneficial effects of this utility model are as follows: This device integrates carving, grooving, and wire sawing functions into one unit, allowing multiple processing operations to be completed in one device. This reduces the space occupied by the equipment and the number of times the equipment needs to be replaced during processing, thereby improving processing efficiency and reducing production costs. The first motor drives the first lead screw to rotate, enabling the column cover and crossbeam to move back and forth. The second motor drives the second lead screw to rotate, enabling the moving cover and various components to move left and right. This allows for convenient and precise adjustment of the positions of the carving, grooving, and wire saw components, adapting to the processing needs of stone slabs of different sizes and shapes.

[0020] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A wire saw integrated device for carving and grooving, characterized in that: The assembly includes a bed (1), a carving component (13), a grooving component (14), and a wire saw component (15). A mounting block (2) is fixedly installed at the top of the bed (1). A first motor (6) is fixedly installed on one side of the top of the bed (1). One end of a first lead screw (7) is installed at the output end of the first motor (6). The other end of the first lead screw (7) is rotatably connected to the side wall of the mounting block (2). A column cover (5) is sleeved on the first lead screw (7). A first slide rail (3) is installed at the top of the bed (1). A first slider (4) is fixedly installed at the lower end of the column cover (5). The first slider (4) is slidably positioned on the first... On the slide rail (3), the first lead screw (7) and the column cover (5) are threadedly connected. A crossbeam (8) is fixedly installed on the side wall of the column cover (5). A second slide rail (9) is installed on the side wall of the crossbeam (8). A movable cover (12) is provided on the crossbeam (8). The movable cover (12) slides on the crossbeam (8) through the second slide rail (9). A second motor (10) is fixedly installed inside the column cover (5). The output end of the second motor (10) is fixedly connected to one end of the second lead screw (11). The movable cover (12) is sleeved on the second lead screw (11). The second lead screw (11) and the movable cover (12) are threadedly connected.

2. The device according to claim 1, characterized in that: The engraving assembly (13) includes a first fixed plate (16), which is fixedly installed on the lower left side wall of the movable cover (12). A third slide rail (17) is fixedly installed on the side wall of the first fixed plate (16). A first slide plate (18) is slidably installed on the third slide rail (17). A third motor (19) is fixedly installed at the bottom inside the movable cover (12). The output end of the third motor (19) is fixedly connected to a third lead screw (20). The first slide plate (18) is sleeved on the third lead screw (20). The first slide plate (18) and the third lead screw (20) are threaded together. A spindle (22) box is fixedly installed on the side wall of the first slide plate (18). A spindle (22) is installed at the output end of the spindle (22) box.

3. The device of claim 2, wherein: The slotted assembly (14) includes a second fixing plate (23), which is fixedly installed on the lower end of the front wall of the movable cover (12). A fourth slide rail (24) is fixedly installed on the side wall of the second fixing plate (23). A second slide plate (25) is slidably mounted on the fourth slide rail (24). A fourth motor (26) is fixedly installed at the bottom inside the movable cover (12). The output end of the fourth motor (26) is fixedly connected to a fourth lead screw (27). The second slide plate (25) is sleeved on the fourth lead screw (27). The fourth lead screw (27) and the second slide plate... (25) Threaded connection, a fifth motor (28) is installed on the side wall of the second slide plate (25), a first pulley (29) is installed at the output end of the fifth motor (28), a bearing seat (31) is fixedly installed at the lower end of the second fixed plate (23), a bearing is installed in the bearing seat (31), the inner ring of the bearing is sleeved on the connecting shaft (32), a second pulley (30) is fixedly installed at one end of the connecting shaft (32), the second pulley (30) and the first pulley (29) are connected by belt drive, and a saw blade (33) is fixedly installed at the other end of the connecting shaft (32).

4. The device of claim 3, wherein: The wire saw assembly (15) includes a device box (39), which is fixedly installed on the side wall of the movable cover (12). The device box (39) includes an upper cavity and a lower cavity, which are fixedly connected by a connecting plate. A third wire saw wheel (37) and a fourth wire saw wheel (38) are rotatably installed on the inner side wall of the lower cavity. A second wire saw wheel (36) is rotatably installed on one side of the upper cavity. A sixth motor (40) is fixedly installed on the inner side wall of the upper cavity. A first wire saw wheel (35) is installed at the output end of the sixth motor (40). The first wire saw wheel (35), the second wire saw wheel (36), the third wire saw wheel (37), and the fourth wire saw wheel (38) are connected by a diamond wire saw (34).

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