A camera mounting device for unmanned mine truck and unmanned mine truck
Patent Information
- Application Number
- CN202522065472.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0004]对于目前无人驾驶矿卡的摄像头安装方式而言,现有安装装置多为硬连接,由于露天矿山环境的特殊复杂性,道路非常颠簸,现场环境较为恶劣,无人驾驶矿卡在行驶过程中振动会较大,在这样的环境下长时间工作会对摄像头的成像效果和使用寿命均有一定影响,同时,摄像头的硬连接方式还存在现场角度调节不便的问题
本实用新型通过设置旋转支架与底板之间的可转动连接及第一减震件,以及摄像头固定支架与旋转支架之间的可转动连接及第二减震件,实现了摄像头的角度灵活调节与多重减震缓冲,有效降低了矿卡在颠簸路况下行驶时传递至摄像头的振动,显著提升了图像采集的稳定性和清晰度,延长了摄像头的使用寿命。该结构还通过第一限位件与第二限位件实现了对摄像头固定支架空间角度的快速调节与锁定,解决了现有硬连接方式调节不便的问题。
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Figure CN224739296U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mining equipment technology, and in particular to a camera mounting device for unmanned mining trucks and an unmanned mining truck. Background Technology
[0002] Production safety is a crucial aspect of mine management, as safe operations directly determine the economic benefits of mining enterprises. Mine safety encompasses a wide range of issues, including safety management in high-risk areas such as working faces and tunnels, as well as safety management of transportation routes such as mountain roads and slopes. Currently, many mining areas experience problems such as potholes and loose roadbeds due to repeated driving by heavy vehicles and the effects of rain and snow. The ride for driverless mining trucks (hereinafter referred to as driverless mining trucks) is extremely bumpy, which places higher demands on the real-time perception and management of road conditions on driverless heavy-duty transportation routes in mining areas. Failure to address this issue can jeopardize the safe operation of driverless mining trucks.
[0003] Environmental perception technology is one of the key technologies in unmanned driving technology in open-pit mines. For the current mature intelligent perception solutions, it is necessary to use multiple sensors such as radar, cameras, and video cameras to achieve accurate, real-time, comprehensive and reliable perception of unmanned mining trucks and the environment.
[0004] Currently, most cameras on unmanned mining trucks are installed using rigid connections. Due to the unique and complex environment of open-pit mines, the roads are very bumpy and the on-site environment is quite harsh. Unmanned mining trucks experience significant vibrations during operation. Working in such an environment for extended periods can negatively impact the imaging quality and lifespan of the cameras. Furthermore, the rigid connection method for cameras also presents the problem of inconvenient angle adjustment on-site. Utility Model Content
[0005] In view of the shortcomings of the prior art, the present invention provides a camera mounting device for unmanned mining trucks and an unmanned mining truck, which solves at least one of the above-mentioned technical problems.
[0006] This utility model provides the following technical solution: In a first aspect, this utility model provides a camera mounting device for unmanned mining trucks, comprising: The base plate is used for fixed connection with the body of the unmanned mining truck; A rotating bracket is disposed above the base plate and is rotatably connected to the base plate. A first limiting member is provided between the base plate and the rotating bracket to lock their relative positions. A camera mounting bracket is rotatably connected to the rotating bracket for mounting a camera. A second limiting member is provided between the rotating bracket and the camera mounting bracket to lock their relative positions. A first shock absorber is disposed between the base plate and the rotating bracket; and The second shock absorber is disposed between the rotating bracket and the camera fixing bracket.
[0007] In one embodiment, the rotating bracket and the base plate are horizontally rotatably connected, and the first shock absorber includes a horizontal silicone pad disposed between the base plate and the rotating bracket.
[0008] In one embodiment, the base plate is provided with a plurality of circumferentially distributed fixing holes, and the rotating bracket is provided with a plurality of horizontal annular holes corresponding one-to-one with the fixing holes. The first limiting member includes a plurality of connecting bolts and nuts, each of the connecting bolts passing through the fixing holes and the horizontal annular holes, and cooperating with the nuts to fix the base plate and the rotating bracket.
[0009] In one embodiment, the camera mounting bracket and the rotating bracket are vertically rotatably connected, and the second shock absorber includes at least one vertical silicone pad disposed between the rotating bracket and the camera mounting bracket.
[0010] In one embodiment, the rotating bracket is a U-shaped structure, the camera fixing bracket is disposed in the U-shaped groove of the U-shaped structure, and the second shock absorber includes two vertical silicone pads disposed between the two sides of the camera fixing bracket and the inner walls of the two side plates of the U-shaped structure.
[0011] In one embodiment, the two side plates of the U-shaped structure are provided with pivot screw holes and vertical annular holes. The pivot screw holes are located at the center of the vertical annular holes. A pivot screw is provided at the pivot screw holes. The pivot screw passes through the rotating bracket and the vertical silicone pad and is connected to the camera fixing bracket. A positioning screw is provided at the vertical annular holes. The positioning screw passes through the rotating bracket and the vertical silicone pad and is connected to the camera fixing bracket.
[0012] In one embodiment, the camera mounting bracket has an "n" shaped structure, is made of stainless steel, and has multiple camera mounting holes on its top. The spacing between two adjacent camera mounting holes is 25mm, which is the standard industrial camera hole spacing.
[0013] In one embodiment, the base plate has a "U"-shaped structure, is made of carbon steel, and has a powder-coated surface; the rotating bracket is made of stainless steel.
[0014] In one embodiment, a shock-absorbing pad is provided between the base plate and the vehicle body for overall shock absorption.
[0015] Secondly, this utility model provides an unmanned mining truck, including the aforementioned camera mounting device for unmanned mining trucks.
[0016] Compared with the prior art, the present invention has the following beneficial effects: This invention achieves flexible angle adjustment and multiple shock absorption by incorporating a rotatable connection between the rotating bracket and the base plate, and a first shock absorber, as well as a rotatable connection between the camera mounting bracket and the rotating bracket, and a second shock absorber. This effectively reduces the vibration transmitted to the camera when the mining truck travels on bumpy roads, significantly improving the stability and clarity of image acquisition and extending the camera's lifespan. Furthermore, the structure utilizes a first and second limiting component to enable rapid adjustment and locking of the spatial angle of the camera mounting bracket, solving the problem of inconvenient adjustment in existing rigid connection methods. Attached Figure Description
[0017] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.
[0018] Figure 1 Front view of a camera mounting device for an unmanned mining truck; Figure 2 Side view of a camera mounting device for an unmanned mining truck; Figure 3 for Figure 2 Sectional view at point AA; Figure 4 Top view of a camera mounting device for an unmanned mining truck; Figure 5 A schematic diagram showing the installation positions of the camera mounting device and shock-absorbing pads for unmanned mining trucks; Figure 6 A schematic diagram of the structure of an unmanned mining truck equipped with a camera mounting device.
[0019] Figure label: 1. Base plate; 2. Rotating bracket; 21. First limiting component; 22. Horizontal annular hole; 23. Vertical annular hole; 3. Camera fixing bracket; 31. Second limiting component; 311. Rotating shaft screw; 312. Positioning screw; 32. Camera mounting hole; 4. First shock absorber; 5. Second shock absorber; 6. Shock absorber pad. Detailed Implementation
[0020] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0021] In the description of this application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must be equipped with a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0022] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0023] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or a joint; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0024] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0025] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.
[0026] The following will be combined with the appendix Figures 1 to 6 The present invention will be further described below.
[0027] Firstly, such as Figures 1 to 5 As shown, this utility model provides a camera mounting device for an unmanned mining truck, including a base plate 1, a rotating bracket 2, a camera mounting bracket 3, a first shock absorber 4, and a second shock absorber 5. The base plate 1 is used for fixed connection to the body of the unmanned mining truck. The rotating bracket 2 is disposed above the base plate 1 and rotatably connected to the base plate 1. A first limiting member 21 is provided between the base plate 1 and the rotating bracket 2 to lock their relative positions. The camera mounting bracket 3 is rotatably connected to the rotating bracket 2 and is used to mount the camera. A second limiting member 31 is provided between the rotating bracket 2 and the camera mounting bracket 3 to lock their relative positions. The first shock absorber 4 is disposed between the base plate 1 and the rotating bracket 2. The second shock absorber 5 is disposed between the rotating bracket 2 and the camera mounting bracket 3.
[0028] This invention achieves flexible angle adjustment and multiple shock absorption by setting a rotatable connection between the rotating bracket 2 and the base plate 1 and a first shock absorber 4, and a rotatable connection between the camera mounting bracket 3 and the rotating bracket 2 and a second shock absorber 5. This effectively reduces the vibration transmitted to the camera when the mining truck travels on bumpy roads, significantly improves the stability and clarity of image acquisition, and extends the service life of the camera. The structure also enables rapid adjustment and locking of the spatial angle of the camera mounting bracket 3 through the first limiting member 21 and the second limiting member 31, solving the problem of inconvenient adjustment in existing rigid connection methods.
[0029] In some implementations, such as Figure 1 As shown, the rotating bracket 2 and the base plate 1 are horizontally rotatably connected. The first shock absorber 4 includes a horizontal silicone pad, which is disposed between the base plate 1 and the rotating bracket 2.
[0030] This invention features a horizontally rotatable connection between the rotating bracket 2 and the base plate 1, allowing the camera to be flexibly adjusted at multiple angles in the horizontal direction. By incorporating a horizontal silicone pad as the first shock absorber 4, it effectively absorbs and disperses vibrations and impacts from the vehicle body while enabling horizontal rotational adjustment, significantly reducing image jitter caused by frequent turning and bumps of the mining truck. The horizontal silicone pad not only provides cushioning and shock absorption but also offers damping during rotation, enhancing the stability of the adjustment.
[0031] In some implementations, such as Figure 3 As shown, the base plate 1 has several evenly distributed fixing holes, and the rotating bracket 2 has several horizontal annular holes 22 that correspond to the fixing holes. The first limiting member 21 includes multiple connecting bolts and nuts. Each connecting bolt passes through the fixing holes on the base plate 1 and the horizontal annular holes 22 on the rotating bracket 2 in sequence, and is locked by the nut, thereby fixing the relative position between the base plate 1 and the rotating bracket 2. Each horizontal annular hole 22 is an arc-shaped elongated hole, allowing the rotating bracket 2 to rotate a certain angle in the horizontal plane around the vertical axis where the center of the horizontal annular hole 22 is located, and multi-angle position adjustment and tightening can be achieved by the bolts in different positions in the horizontal annular holes 22. This connection method has a simple and reliable structure and has high vibration resistance and anti-loosening ability. In this embodiment, there are four fixing holes and four horizontal annular holes 22.
[0032] This invention utilizes an adjustment structure that combines evenly distributed circumferential fixing holes with horizontal annular holes 22, along with bolts and nuts as the first limiting components 21. This enables rapid, multi-angle adjustment and reliable locking of the rotating bracket 2 in the horizontal plane, improving the convenience of adjusting the camera's horizontal orientation. This structure effectively resists continuous vibrations during mining operations, prevents camera position shift, ensures the stability of the image acquisition direction, and features strong overall rigidity and durability, making it suitable for long-term use under harsh working conditions.
[0033] In some implementations, such as Figure 1 As shown, the camera mounting bracket 3 and the rotating bracket 2 are vertically rotatably connected. The second shock absorber 5 includes at least one vertical silicone pad, which is disposed between the rotating bracket 2 and the camera mounting bracket 3. In this embodiment, the camera mounting bracket 3 and the rotating bracket 2 are vertically rotatably connected by a second limiting member 31. The vertical silicone pad and the horizontal silicone pad are positioned at different angles. The horizontal silicone pad is horizontally positioned and can buffer and dampen vertical vibrations, while the vertical silicone pad is vertically positioned and can buffer and dampen horizontal vibrations. By setting the vertical and horizontal silicone pads, multi-angle shock absorption can be achieved, further enhancing the shock absorption effect of the mounting device, ensuring image acquisition quality, and extending the life of the camera.
[0034] In some implementations, such as Figure 1 As shown, the rotating bracket 2 has a U-shaped structure, the camera fixing bracket 3 is set in the U-shaped groove of the U-shaped structure, and the second shock absorber 5 includes two vertical silicone pads set between the two sides of the camera fixing bracket 3 and the inner walls of the two side plates of the U-shaped structure.
[0035] This invention achieves stable and symmetrical support and enclosure of the camera mounting bracket 3 by setting the rotating bracket 2 into a U-shaped structure and accommodating the camera mounting bracket 3 within the U-shaped groove, while placing vertical silicone pads between the side walls and the mounting bracket. This dual-sided shock absorption layout effectively balances and absorbs impact and torsional loads from different directions, suppressing high-frequency shaking and lateral displacement of the camera under complex working conditions.
[0036] In some implementations, such as Figure 1As shown in the figure, both two side plates of the U-shaped structure are provided with a rotating shaft screw hole and a vertical annular hole 23, the rotating shaft screw hole is located at the center of the vertical annular hole 23, and the vertical annular hole 23 is an arc-shaped elongated hole. A rotating shaft screw 311 is provided at the rotating shaft screw hole, the rotating shaft screw 311 passes through the rotating bracket 2 and the vertical silicone pad and then is connected to the camera fixing bracket 3. A positioning screw 312 is provided at the vertical annular hole 23, the positioning screw 312 passes through the rotating bracket 2 and the vertical silicone pad and then is connected to the camera fixing bracket 3. After loosening the rotating shaft screw 311 and removing the positioning screw 312, the camera fixing bracket 3 can realize vertically rotatable connection with the rotating bracket 2 with the rotating shaft screw 311 as the rotating shaft. The camera fixing bracket 3 is also provided with a rotating shaft screw hole and a plurality of positioning screw holes, the plurality of positioning screw holes are evenly arranged at positions corresponding to the vertical annular hole 23, as Figure 2 shown in this embodiment, there are 5 positioning screw holes, and 3 positioning screws 312 are provided, and the specification of the positioning screw 312 is smaller than that of the rotating shaft screw 311.
[0037] The utility model realizes accurate and flexible adjustment and firm locking of the pitching angle of the camera fixing bracket 3 through the arrangement of the adjusting structure in which the rotating shaft screw hole cooperates with the vertical annular hole 23. The rotating shaft screw 311 serves as the rotation center, which ensures centering during the rotation process, and the vertical annular hole 23 provides a reliable path and limit for angle adjustment. The structure allows operators to quickly loosen screws for angle adjustment, and easily lock and fix the same, which improves the convenience of adjusting the pitching angle of the camera. The arrangement of the vertical silicone pad not only effectively isolates vibration transmission, but also enhances the damping and adjustment stability of the connecting part.
[0038] In some embodiments, as Figure 1 and Figure 4 shown, the camera fixing bracket 3 is of an "n"-shaped structure, made of stainless steel, and its top is provided with a plurality of camera mounting holes 32. The hole spacing between two adjacent camera mounting holes 32 is 25 mm, which is the standard hole spacing for industrial cameras, and can adapt to the installation of cameras of different specifications.
[0039] In some embodiments, as Figure 1 shown, the bottom plate 1 is of an "Ω"-shaped structure, made of carbon steel, and its surface is subjected to spray plastic treatment to achieve anticorrosion protection. The "Ω"-shaped structure of the bottom plate 1 consists of an upper mounting part and connecting parts connected to the lower parts of the left and right sides of the mounting part, and the width of the connecting parts is greater than the width of the mounting part, as Figure 4 shown, the structure of the bottom plate 1 is H-shaped in a top view, and by arranging connecting parts with a width much larger than that of the mounting part, the mounting stability of the bottom plate 1 can be further enhanced. The rotating bracket 2 is made of stainless steel and has a thickness of 6 mm.
[0040] In some embodiments, as Figure 5As shown, a shock-absorbing pad 6 is installed between the base plate 1 and the vehicle body for overall vibration damping. The camera mounting device for the unmanned mining truck is installed at the front of the vehicle body. This silicone pad is a thickened silicone pad, and its shape can be set according to actual needs. It can be rectangular or triangular pyramidal. When the camera mounting device for the unmanned mining truck needs to be set at a certain angle, a triangular pyramidal silicone pad can be used for installation adjustment. The base plate 1 is connected to the unmanned mining truck body by eight screws.
[0041] The screws and bolts in this embodiment are equipped with spring washers and flat washers, which are more conducive to ensuring the tightness of the connection, preventing loosening, and adapting to the bumpy working environment of unmanned mining trucks in the mine.
[0042] Secondly, such as Figure 6 As shown, this utility model provides an unmanned mining truck, including the aforementioned camera mounting device for unmanned mining trucks.
[0043] The unmanned mining truck provided by this utility model significantly improves the reliability and stability of the vehicle's environmental perception system by integrating the aforementioned camera mounting device. The mounting device's multiple shock absorption and multi-angle adjustment functions ensure that the onboard camera can continuously acquire clear and stable image information even under harsh working conditions of bumpy and vibrating mining trucks, providing high-quality and highly available visual data input for the unmanned driving control system. This not only enhances the accuracy of the mining truck's perception on complex paths, effectively improving operational safety and efficiency, but also, thanks to its excellent vibration resistance and durability, reduces the frequency of system downtime and maintenance costs caused by camera failure, providing an important guarantee for the long-term stable operation of the unmanned mining truck.
[0044] In summary, this invention, through the rotatable connection between the rotating bracket 2 and the base plate 1 and the first shock absorber 4, and the rotatable connection between the camera mounting bracket 3 and the rotating bracket 2 and the second shock absorber 5, achieves flexible angle adjustment and multiple shock absorption buffers for the camera. This effectively reduces the vibration transmitted to the camera when the mining truck travels on bumpy roads, significantly improves the stability and clarity of image acquisition, and extends the camera's service life. Furthermore, the structure, through the first limiting member 21 and the second limiting member 31, enables rapid adjustment and locking of the spatial angle of the camera mounting bracket 3, solving the problem of inconvenient adjustment in existing rigid connection methods.
[0045] Components and principles not described in detail in this utility model can be implemented using various structures and principles known in the prior art.
[0046] Although the present invention has been described with reference to preferred embodiments, various modifications can be made thereto and components can be replaced with equivalents without departing from the scope of the invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner, provided there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A camera mounting device for an unmanned mining truck, characterized in that, Comprising: a bottom plate, configured to be fixedly connected to a vehicle body of an unmanned mining truck; a rotating bracket, disposed above the bottom plate and rotatably connected to the bottom plate, wherein a first limiting member is disposed between the bottom plate and the rotating bracket and configured to lock the relative position therebetween; a camera fixing bracket, rotatably connected to the rotating bracket and configured to mount a camera, wherein a second limiting member is disposed between the rotating bracket and the camera fixing bracket and configured to lock the relative position therebetween; a first shock absorbing member, disposed between the bottom plate and the rotating bracket; and a second shock absorbing member, disposed between the rotating bracket and the camera fixing bracket.
2. The camera mounting device for unmanned mining trucks according to claim 1, characterized in that, The rotating bracket is horizontally rotatably connected to the bottom plate, and the first shock absorbing member comprises a horizontal silica gel pad disposed between the bottom plate and the rotating bracket.
3. The camera mounting arrangement for an unmanned mining truck of claim 2, characterised in that, The bottom plate is provided with a plurality of fixing holes uniformly distributed along a circumference, the rotating bracket is provided with a plurality of horizontal annular holes corresponding to the fixing holes one by one, the first limiting member comprises a plurality of connecting bolts and nuts, each of the connecting bolts penetrates through the corresponding fixing hole and the corresponding horizontal annular hole, and cooperates with the corresponding nut to fix the bottom plate and the rotating bracket.
4. The camera mounting device for unmanned mining trucks according to claim 2, characterized in that, The camera fixing bracket is vertically rotatably connected to the rotating bracket, and the second shock absorbing member comprises at least one vertical silica gel pad disposed between the rotating bracket and the camera fixing bracket.
5. The camera mounting device for unmanned mining trucks according to claim 4, characterized in that, The rotating bracket is of a U-shaped structure, the camera fixing bracket is disposed in a U-shaped groove of the U-shaped structure, and the second shock absorbing member comprises two said vertical silica gel pads disposed between two sides of the camera fixing bracket and inner walls of two side plates of the U-shaped structure.
6. The camera mounting device for unmanned mining trucks according to claim 5, characterized in that, Two side plates of the U-shaped structure are each provided with a rotating shaft screw hole and a vertical annular hole, the rotating shaft screw hole is located at the center of the vertical annular hole, a rotating shaft screw is disposed at the rotating shaft screw hole, the rotating shaft screw penetrates through the rotating bracket and the vertical silica gel pad and then is connected to the camera fixing bracket, a positioning screw is disposed at the vertical annular hole, and the positioning screw penetrates through the rotating bracket and the vertical silica gel pad and then is connected to the camera fixing bracket.
7. The camera mounting device for an unmanned mining truck of claim 1, wherein, The camera fixing bracket is of an n-shaped structure and made of stainless steel, a plurality of camera mounting holes are formed in a top of the camera fixing bracket, and a hole spacing between every two adjacent camera mounting holes is 25 mm, which is the hole spacing for standard industrial cameras.
8. The camera mounting device for unmanned mining trucks according to claim 1, characterized in that, The bottom plate is of an inverted U-shaped structure and made of carbon steel, with a surface subjected to spray molding treatment; the rotating bracket is made of stainless steel.
9. The camera mounting device for unmanned mining trucks according to any one of claims 1-8, characterized in that, A shock absorbing pad is disposed between the bottom plate and the vehicle body for overall shock absorption.
10. An unmanned mine truck, characterized in that Comprising the camera mounting device for an unmanned mining truck according to any one of claims 1-9.
